Ate Engineering Enterprises Pimpri Chinchwad, Pune, Maharashtra

Fully insulated Electrode Holders made for adverse welding conditions such as shipbuilding, fabrication, construction and dockyard. The Electrode Holders also find application in welding of enclosed conditions including vessels. Special ergonomic designs make the holder safe and comfortable for longer welding hours. These designs help in providing easy and effective connection of cable to holder. The use of non ferrous metallic alloy for its manufacturing jaws ensures transmission of 100% current to the electrode.

One of the most underrated aspects of any welding application is the Welding Cable and Earth Cables. The market is full of spurious welding cables that have ISI marking despite not really having one, that have marking of 35 sq .mm. but don’t come close to a real 35 sq .mm. At ATE, we believe that our customers should make the most of our engineering, expertise and understanding of the subject. Use our welding cables; experience superiority of current conductivity and see your welds visibly improve, current consumption drop and save power.

The arc is submerged below a cone of flowing flux. We at ATE WERA Pvt. Ltd. think of the Submerged Arc Welding Machines ( SAW ) as the most incredible innovation of welding process at any point of time. Guaranteed radiographic welds, twice (or more) as much weld deposition*, will join the thickest of plates in a matter of minutes. Our design innovation allows us to make the heart of this machine so robust that a new generation will come by and will want to know the date of creation of equipment that outlives its reputation. Thin wire, narrow gap or meaty 6mm wires. There is MIG Welding and there is the ATE way to MIG Welding. Our advanced super enameled copper core winding married to choke with leads going directly to terminal cables deliver output currents the way you need it. Depend on our machines like you do on your family, it will not let you down. Only the most stringent and best bought-out products are permitted to enter our standard equipment. From ISI marked perfectly bonded wire cables, premium rotary switches, industrial grade fans and any other. We pride in the quality and delivery of our machines and they come with a 3 years warranty on our design engineering. Since the launch of this model 15 years back, we have only improved this model several times over in terms of quality of components used and made efforts to reduce the overall dimensions and weight of this model. All this while improving output delivery.

Submerged arc welding ( SAW ) is a high quality, very high deposition rate welding process. Submerged arc welding is a high deposition rate welding process commonly used to join plate. We can help optimize your welding process variables. Evaluate your current welding parameters and techniques.

The two are articulating robots and rectilinear robots. Robotics control the movement of a rotating wrist in space. A description of some of these welding robots are described below:Rectilinear robots move in line in any of three axes (X, Y, Z). In addition to linear movement of the robot along axes there is a wrist attached to the robot to allow rotational movement. This creates a robotic working zone that is box shaped.Articulating robots employ arms and rotating joints. These robots move like a human arm with a rotating wrist at the end. This creates an irregularly shaped robotic working zone.A robotic welding system may perform more repeat ably than a manual welder because of the monotony of the task. However, robots may necessitate regular recalibration or reprogramming.Robots should have the number of axes necessary to permit the proper range of motion. The robot arm should be able to approach the work from multiple angles.

There are two popular types of industrial welding robots.  The two are articulating robots and rectilinear robots.  Robotics control the movement of a rotating wrist in space.  A description of some of these welding robots are described below:   Rectilinear robots move in line in any of three axes (X, Y, Z).  In addition to linear movement of the robot along axes there is a wrist attached to the robot to allow rotational movement.  This creates a robotic working zone that is box shaped. Articulating robots employ arms and rotating joints.  These robots move like a human arm with a rotating wrist at the end.  This creates an irregularly shaped robotic working zone.   There are many factors that need to be considered when setting up a robotic welding facility.  Robotic welding needs to be engineered differently than manual welding.   Some of the consideration for a robotic welding facility are listed below:     Accuracy and repeatability   Number of axes   Reliability   Fixtures   Programming   Seam tracking systems   Maintenance   Controls   Weld monitors   Arc welding equipment   Positioners   Part transfer A robotic welding system may perform more repeat ably than a manual welder because of the monotony of the task.  However, robots may necessitate regular recalibration or reprogramming.   Robots should have the number of axes necessary to permit the proper range of motion.  The robot arm should be able to approach the work from multiple angles. Robotic welding systems are able to operate continuously, provided appropriate maintenance procedures are adhered to.  Continuous production line interruptions can be minimized with proper robotic system design.  Planning for the following contingencies needs to be completed:   Rapid substitution of the inoperable robots.   Installing backup robots in the production line   Redistributing the welding of broken robots to functioning robots close by   If your company is experiencing these or other welding problems you can retain ATE to improve your weld processing.  Hire ATE to act as your welding specialist.

Hard Automation   Everybody who is anybody needs automation. You need to automate a process, a mechanism, a system or your entire production line. One can automate mechanical, electrical, electronic, instrumentation or all of these systems and processes with minimal expenses. From low cost applications to high end advanced fully automatic robotic systems. Automation simply means elimination of manual skill (either partly or fully) for any or all of the four below : • Improved productivity • Consistent quality • Reduced downtime • Limiting the dependence on manual labour You could be looking for hard automation (regular automation) or robotic automation. Either which way, there is a solution that really works. Question is how effectively can a solution provider give you the solution and whether it really works for you? Fill in some basic details at the bottom of this page and find out how our team of experts can help you out.     Robotic Solutions :   Robot welding is the use of mechanized programmable tools (robots), which completely automate a welding process by both performing the weld and handling the part. Processes such as gas metal arc welding, while often automated, are not necessarily equivalent to robot welding, since a human operator sometimes prepares the materials to be welded. Robot welding is commonly used for resistance spot welding and arc welding in high production applications, such as the automotive industry. This arm is now extended to multiple applications from high productive environments to limited narrow gap pressure vessel applications combined with vision graphic systems. The technology of signature image processing has been developed since the late 1990s for analyzing electrical data in real time collected from automated, robotic welding, thus enabling the optimization of welds. Today, ATE Welding Engineering Robotics and Automation Pvt. Ltd. have a team that is capable of handling the most advanced automation, the most complex and the highest scale of applications.  

Since we cannot use a pair of scissors to cut metal, you got to use plasma and compressed air. Advanced Inverter based Power Sources that deliver currents enough to cut metal with finish equivalent to paper when cut by a scissor; need we say more

There is MIG Welding Machines and there is the ATE way to MIG Welding. Our advanced super enameled copper core winding married to choke with leads going directly to terminal cables deliver output currents the way you need it. Depend on our machines like you do on your family, it will not let you down. Only the most stringent and best bought-out products are permitted to enter our standard equipment. From ISI marked perfectly bonded wire cables, premium rotary switches, industrial grade fans and any other. We pride in the quality and delivery of our machines and they come with a 3 years warranty on our design engineering. Since the launch of this model 15 years back, we have only improved this model several times over in terms of quality of components used and made efforts to reduce the overall dimensions and weight of this model. All this while improving output delivery.

The Manual Metal ARC Welding Transformers – known to be the most popular equipment for its price competitiveness and effective results. AC output for welding continues to dominate most parts of the world. The only problem faced transformer users being that starting current begins ahead of 60 amps and fine current control is a challenge. And why are we telling you this – our extensive research and development in the field of electrical and electronic engineering has allowed us to innovate and what we feel will be the biggest innovation in this equipment – potentiometer current controls for the welding transformer. And since we didn't feel very satisfied with a small achievement, we went ahead and optimized this design to lower prices vis-a-vis standard welding transformers. Enjoy rectifier like current controls on a transformer. Go on, melt more metal …

The Welding Rectifier – is when you desire DC output to melt your electrode. Rectifiers themselves are capable of high performance current deliveries in power sources as little as 160 amps to a massive 1200 amps. The diode based was replaced by thyristor controls that were superseded by advanced electronics – IGBT. This technology revised, restudied and improved several times over the last few years and has allowed us to create a design so robust – it’s like the confidence of knowing that you can take the most abusive welding application head on. Experience DC Power on a Electrode Holder; see what engineering can achieve.

Shielded Metal Arc Welding (SMAW) is frequently referred to as stick or covered electrode welding.  Stick welding is among the most widely used welding processes. The flux covering the electrode melts during welding.  This forms the gas and slag to shield the arc and molten weld pool.  The slag must be chipped off the weld bead after welding. The flux also provides a method of adding scavengers, deoxidizers, and alloying elements to the weld metal.   Stick Welding Benefits • Equipment used is simple, inexpensive, and portable • Electrode provides and regulates its own flux • Lower sensitivity to wind and drafts than gas shielded welding processes • All position capability Common Stick Welding Concerns We can help optimize your welding process variables. Evaluate your current welding parameters and techniques.  Help eliminate common welding problems and discontinuities such as those listed below :   Weld Discontinuities   • Undercut • Incomplete fusion • Porosity • Slag Inclusions • Cracks           Stick Welding Problems • Arc Blow  • Arc Stability • Excessive spatter • Incorrect weld profile • Rough surface • Porosity

There is MIG Welding Machines and there is the ATE way to MIG Welding Machines. Our advanced super enameled copper core winding married to choke with leads going directly to terminal cables deliver output currents the way you need it. Depend on our machines like you do on your family, it will not let you down. Only the most stringent and best bought-out products are permitted to enter our standard equipment. From ISI marked perfectly bonded wire cables, premium rotary switches, industrial grade fans and any other.  

In the wake of the ever rising demand for reliable products, we are engaged in offering a wide assortment of Argon Welding Machine. This high quality Argon Welding Machine is offered in diverse specifications, as per the requirements of our clients. We fabricate this Argon Welding Machine as per the industry standards using first grade raw materials procured from reliable vendors.