Jai Bharat Flour Mill Rolls Malerkotla, Sangrur, Punjab

Universal couplings are parts to connect the sets of axis and to transfer movement and angular force of mechanical products. They are widely used for machinery of steel rolling mills, mining, metallurgical rolling, petrochemical, hoist lifting and wind power making turbines etc. They are classified into types of mechanical, hydraulic and electromagnetic. Mechanical type is the most common one. It is classified into rigid type, flexible type and safe type according to different standards & end user application

Jai Bharat Castings has maintained its leadership in designing & manufacturing of chilled cast iron straightening rolls (reels rings) solution for almost all straightening applications through its clear chill compound casting, profile of the working surface is decisive for the production process of straightening applications high surface profile have sufficient hardening depth due to its advanced centrifugal casting ,beside manufacturing chilled cast iron reels JBC also able to produced high chromium, nodular iron, adamite, spheroidal graphite iron or forged tempered, straightening rolls reels for special applications , straightening rolls reels are available semi-finished , full machined or axel mounted condition

S. G. Iron rolls are so superior in wear resistance to that of cast steel rolls that they are specially adapted for roughing and intermediate plate mills and rod or bar mill roughers. As a result of the spheroidal form of the graphite, s g iron rolls are much stronger than rolls of the clear-chill type and the gradual fall in hardness is an added advantage, as such, these rolls are particularly suitable for skelp and strip mills, also bar billet mills, and are being increasingly used for other applications.

jbc manufactured rolls are made for high peripheral speed roller flour mills therefore these chilled rolls manufactured dynamically balanced, due to our advance centrifugal casting technique, lighter impurities like oxides & gas float more quickly towards the center of rotation from molten metal, where they are easily machined, thus gives a clearer working outer surface, because of the much-reduced cross section of the shell material, a faster cooling rate is obtained harder chilled layer which ensure longer life of rolls

The material properties of the Roller Mill Rolls are adapted to the specific demands for grinding, crushing, cracking, flaking or crumbling in flour mills, oil mills, cereal plants, coffee mills, chocolate plants as well as in feed mills.

Chilled Rolls manufactures mill rolls for cereal & grain milling, oil seed crushing, flour & feed milling, rice flaking, biscuit, coffee & chocolate industries by centrifugal spin casting process. The cementite & pearlitic structure ensures that the rolls have consistent hardness over the entire surface. Rolls can be supplied as solid cast or hollow as bodies only or complete with shrunk fit spindles.

The working surface of clear chill rolls shows the white graphite free structure consisting of eutectic carbide and transformed austentite. This gives a hard layer which confers good resistance to wear. The core and necks exhibit a tough grey structure, and the iron of the transition zone is mottled.

Forging is a process in which the casted ingot is heated in the furnace & then material is hammered according to the customers sizes & requirements, thereafter heat treatment is done in normalizingannealing furnace, forged rolls are manufactured from carbon steel, alloys steel & stainless steel, these rolls are available in primarily in forged m.s. rolls , forged en-8 rolls , forged en-9 rolls, forged en-19 rolls, forged en-24 rolls , forged en-31 rolls , forged en-42 rolls forged class 2 & forged class 3 etcetera, our forged rolls are available with groove, bearing sizes, ready to use conditions or in semi-finished or in black forged condition, apart from rolls we offer forged product range of forged spindles, forged rings, forged shafts, forged blanks, forged cranks, forged pinion gears, flanges, forged wheels & other specially ordered products, all forged products are dispatched with essential certification, addition to that we also offer ultrasonically tested forgings for variety of applications

we are offering best indefinate chill rolls supplying company.

Advantage: Manufactured on high class and imported machines all machining process of boring, milling, lathe, shaper & grinding finish upto 0.003 main structure of bearing chock is made from forged EN – 8 Material, Other parts from quality MS Steel casting fully machined accurately to the bearing sizes, ready to use fully machined bearing chocks in different window sizes including accessories of quality steel side covers, sleeves lumbering , chick nuts & bolted with alloy steel nuts, readily available sizes of bearing chock 24030 & bearing chock 24032 in different window sizes.

Adamite is a material, mechanical, chemical properties and carbon content of which stands between steel and iron, along-with its alloy elements such as Ni, Cr and Mo etc. due to its consistent hardness & material properties surface to core increase its bite capability, there are some amount of carbide in the matrix and because of certain special heat treatment technology because of its high wearability, good toughness and excellent resistance to fire crack, makes it ideal rolls for roughing stands.

We are offering best chill-chilled roll barrels supplying company.