MCS Mechatronic Ichalkaranji, Kolhapur, Maharashtra

  • wheel balancing machine

    wheel balancing machine

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    Suitable for balancing wheels of Cars and LCV's simultaneous measurement of inner and outer imbalance by a single spin operation. Capacity - Rim dia - 250 to 425 mm. Rim width - 90 to 250 mm. Max weight 65 kg. Measuring range - 0g to 150g. Approx weight - 135 kg. Braking system - Automatic stock system with D.C. Brake

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  • Vickers Hardness Testing Machine

    Vickers Hardness Testing Machine

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    The measurement of Diagonal Diameter of indentation is done with the help of built-in optical system with graduated readout with micrometer After taking the indentation on workpiece the objective lens is automatically swivelled in position and indentation image appears on the focusing screen fitted in the front of the machine. Loading cycle is started with push button in the front where unloading is done manually by a hand lever.

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  • Vickers Hardness Testers

    Vickers Hardness Testers

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    Features :• Very wide testing range from soft metal like lead upto hardest metals like hardened steel• Small indentation to allow testing of precision finished parts• Motorised loading and unloading• Suitable for thin sheet metals since test loads are very small• Built - in projection screw to get accurate resultsVickers Hardness Tester Model : MVM - 50'MCS' Vickers Hardness Tester is a simple and accurate means to produce and measuring the diamond indentation. These testers are suitable for measuring the hardness of precision metallic parts with wide testing range - from soft to hard, and then accurate results are widely acclaimed. These testers strictly conform to IS 1754 - 1986  Construction :The robust machine frame is designed to accommodate the high precision loading system and an optical projection screen. Specimen is placed on a testing table. The test cycle is fully automatic. The accurate load is applied on a diamond penetrator by means of automatically. The objective is indexed with the test piece and the diamond indentation is protected on the measuring screen. The diagonals of the indentation are measured by means of the micrometer screw of the projection screen. 

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  • Vertical Balancing Machine

    Vertical Balancing Machine

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    Vertical type machines for single plane balancing of rotors like Clutch plates, Fan blades, Fly wheels, Magnetos, Grinding wheels, Impellers etc. Very simple in operation and good for production balancing. Various types of measuring panels for unbalance measurement in polar or component indication etc. Various model - suitable for balancing rotors from 0.5 to 300 kg. Minimum achievable unbalance up to 5 micron shift in c.g.

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  • Upgradation of Screw Driven Tensile Testing Machines

    Upgradation of Screw Driven Tensile Testing Machines

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    • Depending on the type of the Tensile Testing Machine, different upgradation solutions can be provided• Simple pacakage with "S" type strain gauge type load cell and peak hold indicator to store Peack load at  the end of test• Micro processor based panel with digital indication of load & displacement. Cross head displacement is  measured by using rotary encoder. Results like Peak Load, Max displacement displyed on front panel  display• Up gradation of INSTON/ZWICK or equivalent machine is done by using state of the are package and  windows base software. Controls can be offered by using DC/AC servo drive package, depending on the  requirement• Hot tensile attachment up to 1000 °CSpecial software for tensile applicationsCydic, Hysteresis, Flexural, 3/4 point bending, Shear, Sprang test, Relaxation, any other special software. Evaluating % Elongation : Long Travel ExtensometerMLT-600 is a balanced clip-on type extensometer used to measure strain accuratelly. In association with MCS's control unit, ture extension of the sample with 0.01 mm resolution is directly displayed. The distance between two small clamps attached to the sample is preset to any desired gauge length Cords attached to each clamp transmit the movement to two sensors mounted at the top of the extensometer column. These produce pulses which drive the digital strain display thus detecting strain accurately. This is suitable for rubber and semi rigid plastics. Maximum extension is 600 mm & gauge length continuously MCS make TNE series machines are electronic screw driven machines with precision screw and column construction and variable speed drive. These are high precision, high performance universal testing machines, maximum capacity up to 200 kN. With the help to computer and micro-computer, all the operations from control of load to processing of data are carried out with excellent performance, reliability, flexibility and easy operation.The machines are suitable for studying mechanical behavior of various materials like iron and metals, rubbers, plastics, ceramics, fabrics, composites, cables and wires. As a matter of fact, it is an indispensable instrument for the modern industries. Two options are available mainly acme threaded screw with AC motor drive and ball lead screw with servo drive. The machines confirm to IS, BS & ASTM standards Machine Features :• Computer controlled mechanism under windows 2000/XP• Variable speed drive with DC / AC servo drive options.• Automatic identification and interchangeability of load cells.• Different clamping devices to suit specific test requirement.• Safety interlock by end limit switches and by overload sensing.       TNE Series :Depending upon test requirements and budget, TNE series machines are available with following options.DRIVE - DD :AC motor with thyrister drive to give speed ratio of 1:20 as standardDRIVE - SD :Servo motor & PWM drive to give speed ratio of 1:1000.Economical Models :These machines are with a rigid, stable structure with high stiffness, two columns and a single screw. Machine uses three phase induction motor with fixed speed as standard. A variable speed drive is available as option.Load Cells :Universal load cells of following capacities are available.50N, 100N, 250N, 500N. 1kN, 2.5kN, 5kN, 10kN, 25kN, 50kN, 100kN. Any other load cell as per requirement.Grips and Clamping Device :• Wedge type grips for flat / round specimen.• Compression plate.• Special grips as per requirement.• Vise type grips.• Bending fixture.• Shear attachment. Model TNE-MP :Micro processor based operation Micro processor controlled system with digital display of load and disp. / Extn. Machine operations like speed, crosshead direction are controlled from the control panelControl Panel Features (Panel Control Mode) :• Sealed membrane keyboard with numeric keypad• Predetermined test data can be entered• Digital tare for Load and Reset for Disp / Extn.• Load vs Disp. graph available on Dot matrix printer• Auto scaling br graph plotting at the end of test• Selection of Stop / Return of cross heed and direction• Results include Peak Load, Max. Disp, UTS, % ElongEvaluating % Elongation : Long Travel ExtensometerMLT-600 is a balanced clip-on type extensometer used to measure strain accurately. In association with MCS's control unit, true extension of the sample with 0.01 mm resolution is directly displayed. The distance between two small clamps attached to the sample is preset to any desired gauge length. Cords attached to each clamp transmit the movement to two sensors mounted at the lop of the extensometer column. These produce pulses which drive the digital strain display thus detecting strain accurately. This is suitable for rubber and semi regid plastics. Maximum extension is 600mm & gauge length continuously variable. Model TNE-MP (PC) : Computerised OperationMCS-MP panel is connected to computer through RS-232 port the control is transferred to PC and with the help of windows based application software, complete testing can be performed. This system has two modes of operations, Panel & PC ControlSoftware features :• System is independent of the type of computer used• Supports windows XP/7• User friendly windows software for complete test control• Real time graph with online display of load, disp / extn.• Wide range of input / output data selection• Unit interchangeability for input and result as per standard• Extensive graphics, curve fitting, zooming• Results include Peak Load, UTS, Max Disp. % Elong. Area under the curve, % Red. in Area, Yield and & Proof Stress• Multi graph load vs disp. stress vs strain, load vs % ElongEvaluating Proof Stess : Electronic ExtensometerMCE-2 is strain gauge type extensometer to measure material extension with a resolution of one micron. It is designed to be clamped directly on specimen. This is used to measure strain up to elastic limits to determine important parameter like 0.1% to 1% proof stress and youngs modulus. MCE 2 has two fixed gauge length of 25mm & 50mm. Change of gauge length is by means of replacing button knife-edge extender. MCE 2 is fabricated from high strength light weight aluminium with a durable anodized finish the knife-edges are made from oil hardended tool steel to with stand heavy usage. The sample need not ne machined Supports maximum dia of 40mm & maximum extension 2mm suitable for round, flat pipe and torsteel application        

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  • Universal Testing Machines

    Universal Testing Machines

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    In today's days of automation, existing mechanical dial type Universal Testing Machines are getting obsolete. More ever it takes plenty of time for testing. Plotting of graph required test in different units is still difficult. Evaluation of important Parameters like proof stress. Young's modulus is very tedious and time consuming.Up gradation package :• Microprocessor based control Unit• For hydraulic Machines preseure cell is used• For Screw drivern machines load cell used• Cross head displacement measured by rotary encoder• For Screw driven machine DC/AC servo drives are usedMeasuring system with eletronic Control panel :MCS-MP is a state of the art micro processor based unit specially designed for Universal Testing Machines with digital display of Load and Displacement / Extension.   Control Panel Features :• Sealed rnembrane keyboard with numeric keypad• Data entry for specimen dimensions & job serial number• Digital Tare tor Load and Reset for Disp./ Extension• Load vs Disp. graph directly obtained on dot matrix printer• Autoscaling of graph plotting at the end of test• Selection of Stop/Return of cross head and direction• Results include Peak Load. Max. Disp. UTS, % ElongAdvantages of Electronic Systems :• Machine becomes compulorized with digital indication of load• Reasults available in required SI units along with graph• Highly accurate, no manual intervention, error free working• Direct values of UTS. yield stress & 0.2% proof stress available Software Features :• System is independent of the type of computer used• User friendly windows software for complete test control• Real Time Graph with online display of load, Disp / Exin.• Wide range of input / output data selection• Unit interchangeable for input and result as per standard• Exterksive graphics, curve lilting, Zooming• Results include Peak Load, UTS. Max Disp. % Elong• Area under the curve, % red, in Area, Yield & Proof stress• Multi grapha Load vs Disp, Stress vs Strain, load vs %Elong Evaluating Proof Stress : Electronic Extensorneter :MCE 2 is a strain gauge type, extensometer to measure material extension with a resolution of 1 micron. It is designed to be clamped directly on specimen. This is used to measure strain up to elastic limit to determine important parameters like 1% to 1% proof stress and Young's modulus, MCE 2 has two fixed gauge lengths of 25mm and 50 mm. Change of gauge length is by means of replacing button knife-edge extender, MCE 2 is fabricated from high strength fight weight aluminium with a durable anodized finish. The knife-edges are made from oil hardened tool steel to withstand heavy usage. Supports maximum dia of 40mm & maximum extension 2mmPanel Control Mode :Micro processor panel works independently. It shows load, disp. and extension on control panel. It has membrane keyboard or data entry. All specimen related parameters can be entered In to the control panel. At the end of the test one can entered see all test results on front penal display. Load vs Disp. graph can be directly obtained on dot matrix printer.Servo Control System for UTM with Stepper :MCS has developed unique system Io add servo control facility to UTM. The system contains following.Motorised servo valve with following items :• Hydraulic loading valve• Stepper motor, capacity 20 kg-cm• Power card for stepper motorWindows based software for controlling servo valveMCS Make Centrol box with Auto / Manual selectionPotentiometer for operating valve in manual modeEvery UTM has manually operated hydraulic valve. which controls rate of loading. It is very difficult to achieve required rate of loading manually. Due to stringent testing requirements, it is required to conduct tests at specified load rate or strain rate. MCS has developed servo system where above loading valve is converted into a motorized valve by using stepper motor. A special windows based software controls this valve and the operation of the machine.Servo Controlled operation :There are two models fo operation. In manual control moe, the machine is operated by means of potentiometer provided on control box. Here, no rate control is offered. The machine is operated by means of potentiometer in similiar ways as we operate hydraulic valve. In auto control mode, operator enters required load / Disp / Strain rate on computer. When we start the test, the required rate is always compared with achieved rate and error feedback controls machine accurately. Following rate control modes are available :• Load rate control : 1 kN to 10 kN per sec• Displacement rate control : .01 mm to 1 mm per sec.• Strain rate control : 0.001% to 0.01 % per sec. (strain rate control is possible only with extensometer)Servo Control with MOOG Valve:Instead of stepper motor, a MOOG valve can be used for precise load rate control  

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  • Three Zone open High Temperature Furnace

    Three Zone open High Temperature Furnace

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    Temperature Controller :SANS temperature Control systems are designed for controlling the heat output of furnaces in testing of creep, stress-rupture, or hot tensile systems and others. The system is compatible with all furnace systems offered as new equipment and can be configured to operate nearly any furnace with any one of several different thermocouple types. SANS can also provide a fully computerized supervision, monitoring and data logging system for both mechanical and electronic creep machines. This creep laboratory management system is designed to monitor up to 101 individual machines or test points on a minute by minute basis. A complete laboratory status display keeps the supervisor constantly up to date with exactly what is happening at each test point. Errors and warnings are audible and visual, and are shown on the computer creen as well as recorded on a printout. Using the in-built databases of available equipment including: test point type, weights, furnaces, thermocouples and round ridged, round grooved and flat test specimens and are of twin transducer design.

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  • Rockwell Hardness Tester

    Rockwell Hardness Tester

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    Digital Hardness Tester for Rockwell Tests has motorized automatic cycle operation i.e. loaddwellunload. The Preliminary Test Force is 98.07N (10kgf). Total Test Force is 588.4, 980.7, 1471N (60,100,150 kgf). Test Force Selection is by external mechanical dial. The system has bar indication on display for Preload. User can set Preload Dwell time, Dwell time for Total Load and Elastic recovery Dwell time. The operation is easy with keyboard entry through reliable membrane switches for scaleHI-GO-LODwell time selection. The scale display is with 0.1 Rockwell Resolution. The system has real time measurement with Digital Dial Indicator of 1 micron resolution. The machine has feature of data export to PC or serial printer. It gives results indicating serial number of tests, hardness scale, hardness value and high good low indication w.r.t limits entered. The Digital Rockwell Hardness Tester (MCS-RASNE) covers Rockwell scale A, B, C, D, E, F, G, H, K, L, M, P, R, S, V and confirms IS : 3804, BS 10109-2 & ASTM E-18. The Digital Rockwell Superficial Hardness Tester (MCS-RASNES) includes all Rockwell scales and 15T, 30T, 45T, 15N, 30N, 45N, 15W, 30W, 45W, 15X, 30X, 45X, 15Y, 30Y, 45Y and confirms IS : 5073, BS 10189-2 & ASTM E-18

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  • Material Testing Machines

    Material Testing Machines

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    MCS is the leading company manufacturing & exporting all types of Material Testing machines and related special purpose machines with 25 years of experience in this field. We have a full fledged set up for manufacturing sophisticated state of the art UTMs, Tensile Testers, Hardness testers and specialized testing machines. We have over 500 diversified customers in the areas like Power, Steel & Roiling Mills, Foundries &, forging units, Automobile, defense, Research & Metallurgical Labs, Eng Colleges.

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  • impact testing machines

    impact testing machines

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    General Discription :MCS make Pendulum type Imapct Testing Machine Model MIT-30 is designed fro conducting Izod & Charpy test. The test confirms to BS:131: PART IV 1972 (1993) BSEN:1993The pendulum is mounted on antifriction bearing. It has two starting positions, for Charpy test pendulum swings down to breack the specimen and the enery absorbed in the specimen is between height of drop before rupture and the height of rise after rupture of test specimen. The reading is shown on dial scale from maximum pointer positon. MCS has developed electronic model MIT - 30 (E) microprocessor based panel with digital display. The reading is directly available on digital display. It aslo provided printer interface.There are two strikers and one combined support available for fitting in to the pendulum and on to the base of the machine for Izod, Charpy test. Changing from one striker to another is achieved simply by fixing the new striker into it's position.   Charpy Test :The charpy test piece rests alloy steel support anvils, fitted on the base of the machine rigidly held in position by allen screw End stopper is provided for quickly and accurately locating the test piece centrally between the supportsIZOD Test :The izod test piece is clamped vertically in izod support fitted on the base of the machine. The support is provided with a machined vertical groove to suit the test piece size. The front clamp piece & the Allen screw enable clamping of the test piece incorrect height with the help of izod setting gauge supplied.Model : MIT - 30 (ASTM)The impact tester offered with 300 J energy exclusively for Charpy test confirming to ASTM E-23. This machine is geometrically checked in the works to the more stringent requirements of the American standard the accuracy of the machine is then verified by PROOF TEST by testing standard test specimens supplied by the NIST, USA. All two sets of the live specimen must agree with the normal values within certain tolerance specified.   Optional Accessories for MIT 30 / MIT 30 E :Izod support for 0.450" dia Izod round specimen. Self centering long quick and accurate setting of Charpy test sepcimen"V" notch milling cutter"U" notch milling cutterCaliper gauge for checking V notch for Izod & Charpy Templates for checking 10 X 10 mm, corss section of Izod / Charpy test sepcimen Depth notch V & U notch gauge for checking depth below V / U notch angle and radius.

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  • HORIZONTAL CHAIN AND ROPE TESTING MACHINES

    HORIZONTAL CHAIN AND ROPE TESTING MACHINES

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    Features :• The MCS's Electronic Horizontal Chain & Rope Testing Machine incorporates design features to enable   high accuracy testing with economy, speed and versatility• Loading accuracy as high ±1% as per Grade A of BS : 1610-1964 and Grade 1.0 IS : 1828-1975.• Straining at variable speeds to suit a wide range of materials• Motor driven gear shafts for quick and effortless adjustment of test length to facilitate rapid fixing of test  specimen• High reading accuracy due to large size of dial.• Wide range of standard and special accessories, including load stabilizer.• Large effective bed clearance enables testing of a wide range of specimen.• Simple controls for ease of operation• Robust straining frame of an extremely rigid construction• Safe operation ensured by means of safety devices• Fully enclosed and protected Pendulum.• Precision load cell and microprocessor system for measurement• Window based software for PC operation (optional)   Application : MCS Electronic Horizontal Chain and Rope Testing Machine is designed to test chains and ropes under tensionPrinciple of Operation :Operation of the machine is by hydraulic transmission of load from the test specimen to a separately housed load indicator. The hydraulic system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wow and damage due to shock on rupture of test pieces.Load is applied by a hydrostatically lubricated piston Main cylinder pressure is applied to specimen through a load cell which senses load. Displacement of the piston is transferred to a rotary encoder through rack & pinion arrangement. Load cell & rotary encoder signals are processed in microprocessor based measuring panel where load & displacement are indicated digitally. Return movement of the pendulum is effectively damped to absorb energy in the event of sudden breakage of a specimenControl Panel :The control panel consists of a power pack complete with drive motor and an oil tank, control valve, and electronic measuring panel.Power Pack :The unit generates a maximum pressure of 200 kgf / cm2 The hydraulic pump provides continuously non-pulsating oil. Hence the load application is very smooth.Hydraulic Controls :Hand operated wheels are used to control the flow to and from the hydraulic cylinder. The regulation of the oil is infinitely variable. Incorporated in the hydraulic system is a regulating valve which maintains a practically constant rate of crosshead movement.Mesuring Systems :Measuring system of these machines consists of a precision load cell for measuring load, a rotary encoder with rack and pinion arrangement to measure displacement and a microprocessor panel to indicate load and displacement digitally. The panel provides membrane key board to tare load and reset displacement instantly by touch of key. Test resutts like peak load, displacement at peak load and displacernent at rupture U.T.S., % elongation etc. are available on panelRS-232C Serial interface is provided to transfer test data to computer. Window based software is available optionally to provide real time plot and data storage on PC.Accuracy and Calibration : MCS's Electronic Horizontal Chain and Rope Testing Machines are closely controlled tor sensitivity, accuracy and calibration during every stage of manufacture. Every Machine is then calibrated over full range in accordance with British Standards 1610-1964 and IS :1828-1975.MCS Electronic, Horizontal chain Rope Testing Machine comply with Grade "A" of BS 1610-1964 and Grade 1.0 of IS 1828-1975. An accuracy of ±1% is guaranteed from 2% to 100 % of full load.   Horizontal Chain and Rope Testing Machines       Features :• The MCS's Electronic Horizontal Chain & Rope Testing Machine incorporates design features to enable   high accuracy testing with economy, speed and versatility• Loading accuracy as high ±1% as per Grade A of BS : 1610-1964 and Grade 1.0 IS : 1828-1975.• Straining at variable speeds to suit a wide range of materials• Motor driven gear shafts for quick and effortless adjustment of test length to facilitate rapid fixing of test  specimen• High reading accuracy due to large size of dial.• Wide range of standard and special accessories, including load stabilizer.• Large effective bed clearance enables testing of a wide range of specimen.• Simple controls for ease of operation• Robust straining frame of an extremely rigid construction• Safe operation ensured by means of safety devices• Fully enclosed and protected Pendulum.• Precision load cell and microprocessor system for measurement• Window based software for PC operation (optional) Application :MCS Electronic Horizontal Chain and Rope Testing Machine is designed to test chains and ropes under tensionPrinciple of Operation :Operation of the machine is by hydraulic transmission of load from the test specimen to a separately housed load indicator. The hydraulic system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wow and damage due to shock on rupture of test pieces.Load is applied by a hydrostatically lubricated piston Main cylinder pressure is applied to specimen through a load cell which senses load. Displacement of the piston is transferred to a rotary encoder through rack & pinion arrangement. Load cell & rotary encoder signals are processed in microprocessor based measuring panel where load & displacement are indicated digitally. Return movement of the pendulum is effectively damped to absorb energy in the event of sudden breakage of a specimenControl Panel :The control panel consists of a power pack complete with drive motor and an oil tank, control valve, and electronic measuring panel.Power Pack :The unit generates a maximum pressure of 200 kgf / cm2 The hydraulic pump provides continuously non-pulsating oil. Hence the load application is very smooth.Hydraulic Controls :Hand operated wheels are used to control the flow to and from the hydraulic cylinder. The regulation of the oil is infinitely variable. Incorporated in the hydraulic system is a regulating valve which maintains a practically constant rate of crosshead movement.Mesuring Systems :Measuring system of these machines consists of a precision load cell for measuring load, a rotary encoder with rack and pinion arrangement to measure displacement and a microprocessor panel to indicate load and displacement digitally. The panel provides membrane key board to tare load and reset displacement instantly by touch of key. Test resutts like peak load, displacement at peak load and displacernent at rupture U.T.S., % elongation etc. are available on panelRS-232C Serial interface is provided to transfer test data to computer. Window based software is available optionally to provide real time plot and data storage on PC.Accuracy and Calibration : MCS's Electronic Horizontal Chain and Rope Testing Machines are closely controlled tor sensitivity, accuracy and calibration during every stage of manufacture. Every Machine is then calibrated over full range in accordance with British Standards 1610-1964 and IS :1828-1975.MCS Electronic, Horizontal chain Rope Testing Machine comply with Grade "A" of BS 1610-1964 and Grade 1.0 of IS 1828-1975. An accuracy of ±1% is guaranteed from 2% to 100 % of full load.Specification : Model CR-10 CR-20 CR-30 CR-50 CR-100 CR-200 CR-300 Maximum Capacity (KN) 100 200 300 500 1000 2000 3000 1st Measuring Range (KN) 0-40 0-80 0-120 0-200 0-400 0-800 0-1200 Minimum Gradauation (KN) 0.01 0.02 0.03 0.05 0.1 0.2 0.3 2nd Measuring Range (KN) (Auto selected) 40-100 80-200 120-300 200-500 400-1000 800-2000 1200-3000 Minimum Gradauation (KN) 0.025 0.05 0.075 0.125 0.125 0.5 0.75 Distance between gripping heads(inclusive or ram strock in (mm) 100-3000 100-3000 100-3000 100-3000 100-3000 100-3000 100-3000 Adjustable in steps in (mm) 500 500 500 500 500 500 500 Ram stroke (mm) 500 500 500 500 600 600 600 Ram speed max. (mm/meter) 300 300 150 120 60 50 35 Bed Clearance 320 320 500 550 800 1000 1200 Grip for rounds bar 10-30 ø 10-30 ø 10-40 ø 20-50 ø 20-60 ø 20-70 ø 20-80 ø Grip for wire 10-22 ø 10-25 ø 15-35 ø 15-40 ø 20-50 ø 20-60 ø 20-70 ø Connected Load :  HP 1.5 2.5 2.5 3 6 7 9.5 V 400-440 400-440 400-440 400-440 400-440 400-440 400-440 ø 3 3 3 3 3 3 3 Special Accessories :These includes load stabilizer. extra long frames, and wide range of accessories offered on request at additional cost.Installation :• It is recommended that machines be erected on a foundation• Details for foundation can be given on request• MCS reserves the rights of change in the above specifications due to constant improvement in design• The dimensions given are all approximate.

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  • High Temperature Creep and Relaxation Testing Machine

    High Temperature Creep and Relaxation Testing Machine

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    Introduction :GWTA series High Temperature Creep and Relaxation Testing Machine is designed as low cost solutions for long-term creep and stress relaxation testing applications of metallic and alloy materials under high temperature in accordance with ASTM, BS, EN, ISO and other similar international testing standards. SANS offers three models electronic high temperature creep testing machine with full closed-loop servo-control in three capacities : 30kN, 50kN and 100kNInstruction & configuration GWTA Series high temperature creep and relaxation testing machine apply advanced servo motor and ball screw actuator which assure loading conveniently and simply. The drive system comprises a printed circuit motor with toothed belt and gearbox to the recirculating ball screw actuator. A backlash-free, anti-torque bar and a pneumatically operated mains failure protection device are incorporated as standard. Load cells, electronic extensometers, DCS-300 controller, furnaces, temperature controllers, elapsed time meters and loading bars are identical to those applications for the GWTA series. A completely enclosed robust base unit supports the lower crosshead and test actuator. This base unit houses an integral spur gear box/HTD toothed belt drive assembly, printed circuit motor & tachometer Features & Functions :• Motorized draw-head assembly automatically compensates for specimen elongation and keeps loading bar with excellent load accuracy of +/- 0.5% guaranteed.• Both room temperature and elevated temperature systems are available• Furnace and chambers available with temperature ranges from 200℃ to 1200℃in common air environments• Numerous high temperature pull rods, specimen holders, furnace systems and extensometers available for creep and stress Relaxation applications. Many of which are  also adaptable to hot tensile testing applications on universal testing machines.• Relaxation test be available via GWTA Series instead of lever type-high temperature stress rupture testing machine• DSC-300 control system owns the three closed control function as load control, extension control, and velocity control. High precise control and accurate load with load  measurement resolution reach 1/300000; the loading testing curve can be plotted automatically.• Additionally, manual operation also be offered, users can unload to protect the apparatus by hand, especial the load cell, when suddenly power cut off.• SANS Powertest software owns powerful function offering specimens registration, apparatus control, test data acquisition and store, test result inquiring, data processing  and test report export • Remote communication control function saves your operators invigilation during testing process; alarm message can be transmitted to your mobile phone to inform you  test situation by equipping with special dial number device.High Temperature Furnace:SANS new designed three-zone open cylindrical furnace features ceramic fiber insulation structure which is the first application in China. The heating elements are individually take action on ceramic half tube sections, and provide three heat zones for excellent control of temperature gradients and reliably continuous operation up to the specified maximum temperature. During the test the emperature is controlled directly by a thermocouple on the test 0specimen. The three-zone controllers incorporate the microprocessor based instruments which give three-term control and digital display. Proportional band, integral and derivative time constants, cut back and heat power limit are standard features. In addition, a range of test chamber assemblies is available for use inside the high temperature furnaces, thus allowing creep studies under hostile atmospheric conditions.

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  • hardness testing machines

    hardness testing machines

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    Motorised Rockwell Systems Hardness Testers - Model RASN (M)• Suitable for Rockwell Tests• Motorised for automatic operation cycie e load/unload• Preliminary Test Force - 98 07N (10kgf)• Addition. Test Force - 490.3, 882.6, 1373N  (150, 90, 140kgf)• Total Test Force - 588.4, 980.7, 1471N  Test force selection by external dialing, Auto zero setting dial gauge     Rockwell Systems Hardness Testers - Model RASN• Suitable for Rockwell Test• Manually Operated• Preliminary Test Force- 98.07, (10kgf)• Additional test force - 490.4, 882.6, 137N, (50, 90, 140 kgf)• Total Force Selection by external dailing• Auto zero setting dial gauge Rockwell Cum Brinell Testers - Model RASN (B)• Same as RASN above, in additional• Additional Test Force - 1471, 2354 N, (177.5, 250 kgf)• Total Test Force - 1839, 2452 N, (187.5, 250 kgf)     Rockwell cum Rockwell Superficial Hardness Testers - Model RASN (T)• Suitable for Rockwell & Rockwell superficial tests• Manually operated• Preliminary test force - 29.42, 98.07 N,  (3.10 kgf)• Additional test force - 177.7, 264.8, 411.9, 490.3, 882.8, 1373 N, (12.27, 42.50 & 140 kgf)• Total test force - 147.1, 294.2, 441.3, 588.4, 980.7, 147 N, (15, 30, 45, 60, 100, 150 kgf)• Auto zero setting dial gauge     Motorised Digital Hardness Testers - Model RASN (E)• Digital Hardness Tester for Rockwell tests• Motorised for automatic operation cycle ie. load / unload• Preliminary test force - 98.07 N, (10kgf)• Additional test force - 490.3, 882.6, 1373 N, (50, 90, 140 kgf)• Total test force - 588.4, 980.7, 1471 N, (60, 100, 150 kgf)• Test force selection by external dialing• Set position with LED bar indicator for easy operation• Key board entry through reliable membrane switches for scale / GO-NOGO/ dwell time selection• Large size scale display for easy reading with 0.1 Rockwell resolution• Parallel output for connection bot matrix printer to get result indication serial number of sets,   Hardness scale, Hardness value and high / good / low indication. 'MCS' new 'RASN' series of Hardness Testing Machines come with much improved design and look with following major design changesThe machine body is having a taper front look and a big size dial gauge in the front. The machine is powder coated for far better look. The paint shade do not fade and machine looks like new over year.The elevating screw of machine is guided in a hardened and ground bush, not allowing movement of elevating screw more than 0.05 mm when raised to full height The accuracy is retained for years together due to hardened bushA hardened and ground stepped bush is fixed on top of main screw for location and test surface. This guarantees no change in results due to rough handling of test table or test piece. It means a trouble free long life machine accuracy.An antifrication linear bearing with almost no clearance is provided for a perfect vertical movement of loading plunger with minimum friction This enables testing of small dia pin or ball upto 3 mm dia.All machine models are provided with automatic zero setting dial gauge or digital readout. Hence zero setting at every test is avoided.All four models confirm to respective standard as underIS:3804, BS 10109-2 & ASTM E-18 for Rockwen TestIS:5073 BS 10189-2 & ASTM E-18 for Rockwell Superficial TestIS:2281 BS 10003- 2 & ASTME - 10 for Brinell Test   Optional Accessories :• Steel Ball Indentor 1/8", 1/4", 1/2"• Testing Table 200mm dia• Testing Table 70mm dia with "V" groove for round jobs 10 to 80mm• Van -Rest to support odd shaped jobs• Jominy test fixture for end quench test• Gooseneck Adaptor No.1• Special Diamond lndentor suitable for Gooseneck Adaptor No.1• Short nib diamond lndentor suitable for Gooseneck Adaptor No.1• Gooseneck adaptor No.2• Special Diamond Cylinder anvil for testing by jobs above 20mm dia.• Everyball anvil with 25.4 dia or 38mm dia ball• Gooseneck anvil for pipes 5 to 25mm ID with 5mm step inserts• Jack rest for long and heavy jobs• Dot matrix Pnnter for Model RASN (E)  

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  • extensometers

    extensometers

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    MCS offers different types of extensometers to meet varying industry needs :• Axial Extensometers for metals, ceramics, FRP material Gauge length 10 mm to 50 mm with extension 50%• High Temperature –Axial Extensometers – up to 600 deg cel Gauge length 10 mm to 50 mm with extension  50%• Transverse/ Diametral type Extensometers at room temperature for r-value and Ag/Agt value evaluation• Long Travel Extensometers up to breakage for elastic material with variable gauge length and maximum  extension 500mm

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  • Electronic Universal Testing Machine

    Electronic Universal Testing Machine

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    Loading accuracy as high as ± 1% • Straining at variable sppeds to suit awide range of material • Printer supplied as option to study the behavior of the material. • Motor driven threaded Columns for quick effortless adjustment of middle cross-head to facilitable rapid fixing of test specimen • Simplicity in reading because of digital readouts • Wide ragne of stadard and special accessories, Including load stabilizer • Easy change from plain to threaded adn screwed specimens • Large effective clearance between Columns enables testing of standard specimens as well as structures • Simple controls for ease of operat on. • Robust straining frame of an extremely rigid construction • Safe operation ensured by means of safety devices • Fully enclosed and protected pressure transducer • Optional to transfer data to computer for analysisstorage evaluation on etc. • Confirms to IS 1828

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  • Electronic Measuring System for Universal Testing Machine

    Electronic Measuring System for Universal Testing Machine

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    Electronic control panel uses latest microprocessor which incorporates state of the art technology with fo lowing features. The panel s having unique feature of two modes of operations i. e. Panel control mode & PC control mode. With pane contro mode, the mach ne can be operated from panel ( without PC) and g ves output results / graph on dot matrix printer connected to the panel. With PC control mode, load, displacement and extension data transferred to PC through RS- 232 serial port thus giving rea time disc ay and graph of se ected test on PC.   Features :• Full fledged sealed membrane keyboard with numeric keypad.• Data entry for specimen d mensions.• Push button tare facility for load & reset for displacement/extension.• Serial port for commun cation wth PC.• Built in centronics interface for dot matrix printer.• Modulus data output (optional ).• Scrolling of test result data up to breakage.• Results include load Vs Displacement Curve, Max Load/ Displacement. UTS, % Elong % reduction n Area,  Yield oad, Proof Stress.• Over oad safety through opto isolated output     Serial Communications Software.MCS-MP series control panel can be connected to any PC using RS-232 commun cat on port. MCS offers window based software on PC to enable the user to effectively evaluate different parameters. The Features include• Real time graph of selected test on PC.• User friendly software with colour graphics.• Wide Range of Data entry for easy test setup• Unit interchangeability of load in kg., T, N, kN.• Extensive graphics, Curve fitting / Zooming / Tracing.• Effective file handing for data storage, RD BMS based.• Operational instructions on HELP Screen for a I programme modules.• Automatic calculation of Proof stress and Young s Modulus with graphical representation• Automate reseal ling of graph.• Batch testing, mult graph facility and statistica anaysis with MIS reports (optional).• Load, displacement, extension, strain rate values are displayed at all times on PC screen• Load Displacement, Load V Extenssion, Stress Strain graphs available for single test run..• Results include graph, Max load Max displacement, U.T.S.,% E ongation,% Reduction In Area, proof load,  proof stress, Yield stress, Youngs Modulus, breaking load, etc. Measuring System with PC Add on cards MCS-PC.In MCS PC model, the measuring system is based on two PCB's inserted in PC motherboard slots. All the system features are same as MCS-MP with serial software.Electronic ExtensometerMCS offers Strain Gauge type electronic extensometer for the evaluation of 0.2 Proof Stress 8, Young's modulus values.Extensometer Specifications• Model MCE-2• Type Strain Gauge• Extension 2 mm• Gauge Lenth 25 / 50 mm• Maximum Dia. : 25 mm

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  • Disper Grader Machine

    Disper Grader Machine

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    MCS has strong background in developing Special Purpose machines & Equipments for different industrial applications. The new in its category is Dispergrader developed to measure the degree of dispersion of carbon black in rubber material. Features • Pathfinder Software• Laterally translating camera on precision rail system for automated analysis of multiple areas on single specimen.• Four position LED lightning system for precise and flexible sample illumination.• Image analysis software determines size, number and location of agglomerates.• Automatic and manual scanning capabilities.• Capable of Dispersion %Z, %X value and Y value according to IS.• Histogram, analytical data and image database• Five image banks for quantifying dispersion on split screen.• Colour camera, capable of analysing black, white and coloured compounds.• Autofocus for fast and consistent analysis.• PC and widescreen monitor included.• Meets ASTM D7723 and ISO 11345 (methods C, D and E)

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  • Digital Universal Testing Machine

    Digital Universal Testing Machine

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    Electro mechanical drive system for accuracy & high reliability. Digital Display for load and elongation. Design features enables high accuracy testing with economy, speed and versatility. Simple push button controls for ease of operation. Variety of tests-tension, compression, Bending Shear, Low Cycle Fatigue, Fracture. Displacement curve & processed data as certificate. Various models - Max capacity ranging from 1KN to100KN Loading accuracy well within +- 1% PC and Printer interface.

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  • digital spring testing machines

    digital spring testing machines

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    Introduction MCS range of spring testing machines are used for quick and accurate testing of tension and compression springs. The machine comprises of two hard crome plated cclomns with fine cut single screw with hand wheel for manual loading and unloading arrangement. The machine uses a high pricision load cell for measurement of force. For displacement measurement, mechanical linear scale or digital vernier caliper or rotary encoder is used. Measuring system of machine is based on latest microprocessor based electronics with tare facility.Options• Digital vernier scale with 0.01 mm resolution for displacement indication ( 6" or 12")• Rotary encoder with separate digital unit 0.1 or 0.01 mm resolution• 9 / 24 pin Dot-Matrix printer interface• Serial interface hardware with data transfer software to computer• Motorised loading operation.   Features • Microprocessor based unit• Force Measurement Accuracy +/- 1 % of indicated load or 0.5 % of full load value whichever is higher• Quick and accurate measurement• Interchangeable load cells• Modulus data for load & displacement• Optional Dot-Matrix printer interface• Optional RS-232 Computer interface with window based software.  

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  • Digital Spring Testing Machine

    Digital Spring Testing Machine

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    MCS range of spring testing machines are used for quick and accurate testing of tension and compression springs. The machine comprises of two hard crome plated cclomns with fine cut single screw with hand wheel for manual loading and unloading arrangement. The machine uses a high pricision load cell for measurement of force. For displacement measurement, mechanical linear scale or digital vernier caliper or rotary encoder is used. Measuring system of machine is based on latest microprocessor based electronics with tare facility.

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  • Digital Rockwell Hardness Testing Machine

    Digital Rockwell Hardness Testing Machine

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    Digital Hardness Tester for Rockwell Tests has motorized automatic cycle operation i.e. loaddwellunload. The Preliminary Test Force is 98.07N (10kgf). Total Test Force is 588.4, 980.7, 1471N (60,100,150 kgf). Test Force Selection is by external mechanical dial. The system has bar indication on display for Preload. User can set Preload Dwell time, Dwell time for Total Load and Elastic recovery Dwell time. The operation is easy with keyboard entry through reliable membrane switches for scaleHI-GO-LODwell time selection. The scale display is with 0.1 Rockwell Resolution.

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  • Digital Rockwell Hardness Testers

    Digital Rockwell Hardness Testers

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    Digital Hardness Tester for Rockwell Tests has motorized automatic cycle operation i.e. load/dwell/unload. The Preliminary Test Force is 98.07N (10kgf). Total Test Force is 588.4, 980.7, 1471N (60,100,150 kgf). Test Force Selection is by external mechanical dial. The system has bar indication on display for Preload. User can set Preload Dwell time, Dwell time for Total Load and Elastic recovery Dwell time. The operation is easy with keyboard entry through reliable membrane switches for scale/HI-GO-LO/Dwell time selection. The scale display is with 0.1 Rockwell Resolution.The system has real time measurement with Digital Dial Indicator of 1 micron resolution.The machine has feature of data export to PC or serial printer. It gives results indicating serial number of tests, hardness scale, hardness value and high / good / low indication w.r.t limits entered.The Digital Rockwell Hardness Tester (MCS-RASNE) covers Rockwell scale A, B, C, D, E, F, G, H, K, L, M, P, R, S, V and confirms IS : 3804, BS 10109-2 & ASTM E-18. The Digital Rockwell Superficial Hardness Tester (MCS-RASNE/S) includes all Rockwell scales and 15T, 30T, 45T, 15N, 30N, 45N, 15W, 30W, 45W, 15X, 30X, 45X, 15Y, 30Y, 45Y and confirms IS : 5073, BS 10189-2 & ASTM E-18Also Available isMCS-RASE - Basic Rockwell Machine with digital readout interface with all above features except manual load/unload cycle. MCS-RASE/S - MCS-RASE with Superficial Hardness Tester scalesOptional Accessories• External serial thermal printer to print reports• PC software to interface machine to computer   Principle :Rockwell & Rockwell superficial tests consist of forcing an indentor (Diamond or Ball) into the surface of a test piece in two steps i.e. first with preliminary test force and thereafter with additional test force and then measuring depth of indentation after removal of additional test force (Remaining preliminary test force active) for measurement of Hardness Value. Brinell test consists of forcing a hardened ball into surface of a test piece with a specified test-force and measuring the diameter of indentation for evaluation of Brinell Hardness number. Operation :For Rockwell & Rockwell superficial Test :In case of 'RASN' series machines for Rockwell or Rockwell superficial tests, a preliminary test force is first applied without removing zero Quickly thereafter an additional test force is applied without removing the preliminary test force. When the penetration is stabilised, the additional test force is removed and the hardness number is shown directly on the indicator.For Brinell Test :The operation is exactly same as above. However, the diameter of impression is measured out side of machine by Brinell microscope. Brinell hardness number is found out by refering corresponding hardness tables showing hardness number against dia of indentation for specified ball diameter and test force. 

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  • Digital Impact Testing Machine

    Digital Impact Testing Machine

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    The pendulum is mounted on antifriction bearing. It has two starting positions, for Charpy test pendulum swings down to breack the specimen and the enery absorbed in the specimen is between height of drop before rupture and the height of rise after rupture of test specimen. The reading is shown on dial scale from maximum pointer positon. MCS has developed electronic model MIT - 30 (E) microprocessor based panel with digital display. The reading is directly available on digital display. It aslo provided printer interface.

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  • Dead Weight Tear Test

    Dead Weight Tear Test

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    Introduction : "MCS" developed it's first Drop Weight Tear Tester (DWTT) in the year 1999 for the maximum energy level of 30,000 Joules. Over the time, MCS commitment to excellence resulted in development of fully automatic PLC controlled DWTT with Hydraulic Shock Absorbers for drop weight tear testing of "Specimen" according to the standards ASTM-E436, API-RP5L3, ASTM-E208 and DIN EN 10274.Now we offer three different automatic PLC controlled DWTTs;• MCSTT-300000 J• MCSTT-55000 J• MCSTT- 80000 JMCS DWTT is robust in construction, smooth in operation and is practically maintenance free. The machine is supplied with auxiliary equipment (optional). i.e. Hydraulic Notch Making Press and Deep Freezer to cool the specimen up to minus (-) 80°C.Salient Features : • Drop weight tear testing of "Specimen" according to standards as per ASTM-E436, API-RP5L3, ASTM-E208  and DIN EN 10274. • Touch-screen Panel with electronic display of height, energy drop weight and dropping speed at  predetermined parameters.• The stepless adjustable drop height is reached automatically after input of drop weight and energy.• Drop weight is divided in individual weights to adjust drop energy. • Modular frame design with stainless steel  pillars and doors.• Four high capacity hydraulic shock absorbers with accumulators for safe absorption of the excess drop  energy.• Hydraulic specimen feeding device, equipped outside of testing area.• Easily removable bending tools (Hammer) Safety : • Electrical and rnechanical safety interlocking. Testing is possible only after checking of all safety parameters,  to comply with OSHA requirements (USA).• Exclusive safety bars provided to ensure human safety in case of catastrophic failures.

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About the Company

  • Primary Business Retailer
  • Secondary Business Type Manufacturer / Exporters / Wholesale Suppliers

Opening Hours

  • SUN : Closed
  • MON : 9:30 AM - 6:30 PM
  • TUE : 9:30 AM - 6:30 PM
  • WED : 9:30 AM - 6:30 PM
  • THU : 9:30 AM - 6:30 PM
  • FRI : 9:30 AM - 6:30 PM
  • SAT : 9:30 AM - 6:30 PM
MCS is the leading company manufacturing all types of Material Testing machines and SPMs with 30 years of experience in this field.We have a full fledged set up for manufacturing sophisticated state of the art UTMs, Tensile Testers, Hardness testers and specialized testing machines. We have diversified customers in the areas like Power, Steel & Roiling Mills, Foundries &, forging units, Automobile, Defense, Research & Metallurgical Labs, Eng Colleges. MCS is backed up by strong R&D setup to meet varying needs.
We have supplied our systems to mfrs like Fine Spavy, Ratnakar, Akash Ind as OEM.
Our electronic conversion package for UTMs with electronic extensometer and variable gauge length for evaluation of 0.1%-1.0% Proof stress is THE BEST SELLER with 400+ users.
Applications :-
Metal, rubber, plastics, polymers (elastomers), cement, copper, wires, cables, conductors, spring, soil, ceramics, insulators & wood / plywood
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Contact Information

MCS Mechatronic

  • Mr. R.M. Karvekar
  • 24 / 1264 / 5, 1st Floor, Near Hotel Rajas, Shahapur Road, Ichalkaranji, Kolhapur, Maharashtra
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