Mechelonic Engineers Private Limited Saki Vihar, Mumbai, Maharashtra

Voltage : 415 V

MECHELONIC ENGINEERS’ expertise in the field of Resistance Welding technology has been distilled into a versatile Microprocessor based control to serve the needs of vast majority of users of Resistance Welding Machines. 16-digit alphanumeric display to furnish tutorial style guidance to the user. Response, by YesNo and 0 to 9 keys only, is needed for schedule generation. Same microprocessor unit with embedded mater software meets the requirements of spotprojection welding, robotised fixture linkups as well as seamrol-spot welding.

Wire mesh welder is designed for economical manufacture of welded steel wire fabric for general use, confirming to I.S. Specification 15664948 as per the welding range specified. The wires for the mesh can be cold drawn or can be galvanized steel wires. However they should be clean and without any rust and oil.

Mechelonic Engineers’ Steel Grating Welding machines has been specially designed for the manufacture of steel gratings by electrical resistance welding. The application on high current and high forging pressure under precise control of a special welding controller and a PLC based sequence controller results in high quality electro forged weld joints that meet the highest standards. the machine can be used for the manufacture of world class gratings using round., square or twisted cross bars.

Portable Suspension Type Spot Welders are designed for extra ordinary versatility and are available with different styles of welding guns. These air-operated guns are designed for high-speed production to meet the needs of vast number of metal fabrication shops, particularly for the manufacture of automobile bodies and sub-assemblies. These machines are designed and manufactured conforming to the Indian Standards Specification No. IS 4804 or as per guidelines of JISC-9303 by a team of engineers highly experienced in welding technology.

MECHELONIC ENGINEERS Container Side Seam Welding Machine model 18-51 is a trustworthy and economic way of producing consistent, faultless and narrow weld at highest working speeds eliminating need of skilled operator.

Container side seam welding machine model 18-51 is a trust worthy and most economical way of producing, consistent, flawless and narrow weld at high speeds, eliminating skilled labour. Capacity : 0.2-0.4 mm thick, 52-300 mm body diameters, up to 450 mm body height.

Machines offered are single phase AC for seam welding of Drums and Barrels, Fuel Tanks, Silencer, Muffler, Shock Absorber etc. SPMs are offered for applications such as fully automatic barrel and shell welding, tub welding, fuel tank welding etc. We also offer 3 phase, DC machines with matching controls for special applications. Standard Rating KVA : (@50% duty cycle) 50,75,100,200 & above on request

Voltage : 220-380 V

Brand Name : Mechelonic

Weight : Approx 134 Kg

Mechelonic Engineers are proud suppliers of the first indigenous Rail Flash Butt Welder to the Indian Railways. This highly automated welding plant incorporates state-of-the art computer control and closed loop feed back system to ensure fool proof welding operation. Servo controlled hydraulic system is used in this machine. This machine is supplied with all supporting machines such as weld stripping, fine finish grinding, straightening presses, etc.

They are designed for high speed production work to meet the vast number of applications of metal fabrication shops, Automatic feed mechanism with X-Y axes, rotary movements; robotics etc. with PLC can be supplied. A variety of electrodes and tooling can be offered to suit every application. CMOS MICRO PROCESSOR

Overhead suspension type transformers with portable spot welding guns are designed for high speed production to meet the needs of vast number of metal fabrication shops particularly for manufacture of automobile bodies and sub assemblies. Variety of guns viz. "C" type, Scissor type and Bell crank type with different throat depth and gap are available to suit simple or complex welding set up. The machine will be supplied with suitable Electronic Control depending upon the application.

Suspension type Integral Transformers with gun are designed for minimising the transformer rating by avoiding the cable length. These portable spot welding guns are for high speed production of metal fabrication shop particularly for the manufacture of automobile bodies and sub assemblies. A variety of guns with different throat depth and gap are available capable of having access to complex welding set up.

Multi-Head Spot Welding Machine is specially designed for welding floor tiles fabricated assemblies. The machine is equipped with ten welding heads, five welding transformers, microprocessor based control, pneumatically actuated welding heads and job guides.PLC based welder control, with logic and sequence control, complete with thyristor contactor is provided. The welding parameters are settable and can be easily adjusted to suit requirement. The control has fault annunciation capability.

Type : Portable Suspended Integrated Transformer Type Spot Welding Gun/ Machine

Voltage : 415V

Brand Name : MECHELONIC Engineers

Resistance Heating and Upsetting Machines are designed for use in drop forging and valve industry. Generally upsetting can be applied to almost any application calling for the gathering of stock material to enable a component to be produced with the minimum of press works. The perfect “grain-flow” obtained, together with extremely short heating times the upsetting machine is ideal for a variety of jobs and almost in all cases no external or additional heat is required for the subsequent forging operations. These machines are employed for the production of a wide range of shapes and sizes such as formation of beads, bulbs, collars, stops and flanges on rods as well as tube stock as required in the manufacture of parts like valve heads, bolt heads, control rods, bobbins etc.

Specially designed for heavy duty applications, where repeatability is important. A variety of toolings and clamping devices available for applications such as railway shackles, automotive parts, starter ring gears, wheel rims, link chains etc.

The stud and the ceramic ferrule is loaded into the stud-welding gun. The gun is positioned on the work piece. After gun triggering the stud lifts by producing pilot-arc approx. 1 to 4 mm from the work piece. The lifting way depends on the diameter. Afterwards the main arc is started. The stud front-surface and the work-piece surface in the area of the ceramic ferrule becomes molten. The ceramic ferrule limits the arc area. After an infinitely variable adjustable weld time the stud is pressed by feather pressure in the molten metal and the main current is switched off. After removing the gun from the welded stud, also the ceramic ferrule has to be removed. As a weld result you see a homogeneous connection with calibrated welding fillet.

Capacitor discharge stud welding uses a low voltage capacitor storage system as power source. There are two different welding systems depending on the material: 1. Initial-gap, in which the stud is initially positioned away from the surface of the work-piece. Weld-time is extreme short (

The equipment is used for brazing copper conductors of various sections during winding. Mounted on wheels for easy portability and lifting hooks are provided for lifting by overhead crane. The set is of robust construction. Mechelonic make Electrobrazing machine incorporates Transformer of 15 KVA capacity. Transformer fitted on the body of sturdy, all welded steel fabrication mounted on wheels, secondary terminals are brought for connection to cable to which the Electrobrazing Tong is connected at the other end. To facilitate movement, the unit will be provided with a handle.

pecially designed for welding of small and critical components such as in the manufacture of electrical electronic components, jewellery, spectacle frames, vacuum tubes, fountain pen parts, instruments etc.