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WATER WASHED AIR AGITATION
This is a rotary air unit, complete with air vessel, fitted with safety valve and water level indicator. It provides clean, water washed air for agitation and does not require oil for lubrication. It is kept cool and lubricated by the circulation of water. On account of this, danger of contamination of plating solution with atomised oil of air is avoided. The air receiver vessel is hot dip galvanised to resist against rusting.
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vibratory polishing machine
This consists of a Bowl or Tank shaped Unit to hold Polishing media (chips or balls), water & other Chemical compounds. This unit is mounted on a strong frame. The articles to be polished are vibrated at a suitable amplitude and frequency and roll over each other to achieve suitable deburring, descaling, radiusing, & finishing as required. This machine is far more effective & faster than conventional barrels. Suited for intricate & delicate components. Recommended for jewellery applications. Different sizes available.
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ULTRASONIC 2 STAGE DEGREASERS.
This consists of two chambers such as ultrasonic chamber and vapour degreasing chambers. Degreasing solvent is poured in both the chambers and electrically heated. The temperature is arrested by thermostats. The job is loaded on basket of fixture and immersed in ultrasonic chamber for ultrasonic cleaning and then transferred to vapour degreasing chamber.
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Ultra Filter
An Ultra Filter Unit is required in this process for the removal of water-dissolved impurities from the bath. This Unit consists of a Membrane of suitable capacity, high-pressure Pump and inlet outlet pipes. The Unit is conveniently mounted on Angle Frame.
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Turbine Blower
These blowers consist of a dynamically balanced impeller, which revolves in as stator-cum compression chamber having very fine clearances between them. The impeller is fitted directly on to the motor. Both the suction and pressure openings are located on the outer periphery of the stator to reduce impedence to the air flow thereby developing vacuum and pressure.
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TOP OPENING DRYERS
These dryers are of solid construction with a strong & heavy base of Casting. The Body is of sheet metal. The Flywheel and the Perforated Basket are balanced to reduce vibrations. Heating is provided with Elements, which can be easily replaced. The lid is interlocked with the Foot Pedal, which cuts off power supply to the Motor & Heaters.
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Titanium Coils
Titanium coils are normally made from 1†O.D. Titanium Pipe. It can be supplied in various Shapes as per customer requirement. Typical Applications are as a Cooling Coil in Acid Zinc, Acid Copper and also Hard Chrome Baths.
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THICKNESS MEASURING INSTRUMENT(DESTRUCTIVE TYPE)
It is a versatile and sophisticated instrument for the measurement of coating of metal or alloy by electroplating or other method. It works on coulometric principle. It can measure thickness on flat or curved surface. It determines thickness of coating on metallic (magnetic) or non-magnetic base.
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Temperature Controller
These are Units with Digital Temperature Indicator cum Controller. They are mounted in a Acid Alkali resistant PVC Polypropylene Body with suitable gasket to prevent fumes inflow into the body. The Units are complete with a PT 100 type Sensor which can be installed in the Plating Vat using Titanium or Glass Tubing. The Units are easy to install and maintain.
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SULPHATE ESTIMATION KIT
The presence of an acid radical such as sulphates in a Chromium Solution is a basic requirement, which makes deposition of Chromium possible. Sulphates act only as a Catalyst and are not consumed in the reaction. However, a loss is encountered due to drag out of solution, and throwing power is critically affected. The Sulphate estimation kit provides the quickest and simplest method for estimation and control of Sulphates with accurate results. The kit is easy to operate. Directions are easy to follow. Solutions are clearly indicated. The Kit, as illustrated, is complete with: • Electric Centrifuge with 4 places 50-ml. Head and metal shields. • 4 glass centrifuge tubes, graduated in ozgal. • 2 pipette each of 5 ml. and 20ml. Capacity with pipette bulb. • 1 bottle each of solution “A’ & B’ 500 ml. • Cleaning wire and test tube brush.
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STANDARD PLATING RECTIFERS
A. C. INPUT Rectifiers are designed to work off 415 V AC nominal 3 phases, 50Hz supply and are suitable for a range of 375V to 415-V. Units of very small capacities namely 8V12V16V and upto 100 Amps can also be supplied to work off the input voltage of 240V AC nominal 1 phase, 50 Hz supply. D. C. OUTPUT The D.C. output is continuously adjustable from 0 to full rated value, from no load to full rated current, over the input range described. All the 3 phase units are having a low ripple of approx. 5% and as such are suitable for any kind of metal finishing.
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SINGLE STAGE ULTRASONIC CLEANING SYSTEM
Appropriate liquid is poured in the tank for removing specific contamination. Heating if desired also incorporated. The job is loaded on jigs. Fixtures, Wire, Baskets or any other convenient method and immersed in tank for prescribed time. Single stage Ultrasonic Cleaning system is useful with Neutral or Alkaline liquid. Acidic solution to be used with special arrangements.
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salt spray apparatus
In the Salt Spray Apparatus Chamber articles are exposed to a mist of salt saturated air produced by spraying common salt solution into a closed cabinet. The articles are positioned so that they are exposed to the mist produced. The Apparatus consists of: 1)An acrylic mist chambers thatââ¬â¢s non-corroding. 2)A compressor for compressed air supply to chamber. 3)Atomizing nozzles for mist formation. 4)A specimen supporter. 5)Heater with temperature controller.
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Rectifier
This is a special Rectifier of capacity ranging up to 100 Volts and 20 Amps. The capacity required depends upon the number of pieces loaded in any batch. The Rectifier consists of ramping arrangement for gradual increases of the voltage, Digital Timer and Digital Meters. The Dimmerstat should be motorized with a Contactor arrangement.
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PRECIOUS METALS PLATING RECTIFIERS
These Rectifiers are normally in the range of 10 Volts 10 Amps or upwards till 10 Volts 50 Amps output. These are single-phase models with Digital Meters. These are Air Cooled. These can be provided with Timers, CV, CC features. It is also common to have an Ampere Minute meter with a Totalizer.
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PORTABLE PLATING BARRELS
This comprises of a Barrel of PolypropylenePerspex of size 11 ½ “x 6†approx and is suited for a load of 3 to 5 kgs. The unit is ideally meant for usage with a Tank of size 2’ x 2’ x 2’. The unit is powered with a 12 Volts D. C. Geared Motor Power is provided to the Motor from the Cathode Rod of the Tank by connecting the Terminals of the Motor.
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Pipe Polishing Machine
For polishing of all kinds of Metallic Pipes & Rods from 10mm to 50 mm diameter. The job is fed forward by a three speed variable Cork feed wheel of 184mm dia x 76 mm which rotates the job at correct speed. The feed wheel has a ½ hp Motor. The larger contact wheel is of 304mm dia, 76mm width and 28.57 mm above. This is loaded with an Emery Belt, which serves for Polishing. The Machine is fitted with a foot pedal for releasing the job from Polishing.
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OBLIQUE TUMBLING BARREL
This is an Octagonal M. S. Barrel mounted on C I frame coupled with stout tie bars. It is rotatable, and is powered by a 1 H.P. Geared motor. The standard unit is of 20-kg capacity and has size of 432 mm x 558 mm x 545 mm depth. Other sizes are also available. Lining of the Barrel with Rubber, PVC or Wood can be done as per requirement.
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OBLIQUE PLATING BARRELS
These types of Barrels are used for plating small parts where standard Barrels are not possible, and Tanks are also not practical. The Barrel is Octagonal in shape and of M.S. lined internally with rubber. It is rotatable and is fitted with a Geared Motor of A.C. Supply. These can be used for Copper, Brass, Cadmium, Zinc, Tin, Silver & Nickel Plating.
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MULTIPLE CARTRIDGE FILTER
In this Unit, a Magnetic Sealless Pump of higher capacity is coupled with a Chamber of Polypropylene. The Filter Media consists of 4 nos of Filter Cartridge of 20” length. Unit is mounted on Trolley. Different combinations of Cartridge size & Qtys can be offered with suitable Pump capacity based on Customers requirement.
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MODEL EPB MINI Barrel
This Miniature fully immersed Barrel is built from Perspex P. P. and is a complete Unit with its dedicated Tank of Perspex P. P. It is ideally suited for plating of small quantities of ½ kg to 1 kg material such as jewellery, electronic and engineering parts. A geared motor of 6 or 12 Volts D. C. powers the Barrel.
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METAL TANKS PLAIN
We offer complete range of double welded metal tanks of any capacity. These tanks are suitable for Electroplating, Anodising, Phosphating, Electropolishing, Picking and other Processes. These tanks can be fabricated from M.S. or Stainless Steel. They are painted externally with acid & alkali resistant Epoxy Paint. We also offer lined Metal Tanks to suit your Application. Lining of semi hard Rubber, Lead, Antimonial Lead, Polypropylene, PVC, PPGL, etc can be done internally for various applications such as Nickel, Chrome, Sulphuric Acid, etc. Fiberglass lining can be done internally & externally.
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PLATING RACKS
When large volume of production is required, it is convenient to use Plating Racks or Jigs. These jigs are made from copper or Brass and the contacts are made from Spring Steel or Phosphor Bronze. The Unit is then coated with an Acid Alkali resistant Plastisol or PVC Coating. Jigs can even be made from S. S. and Titanium for specific applications. Jigs have to designed in accordance with the shape & size of component, Tank Size, production desired, and Current Distribution. We undertake designing & fabrication of Jigs for both Manual and Auto Matic Plants.
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HULL CELL & LABORATORY RECTIFIERS
These are normally in range of 10 volt 10 Amps output. These are single-phase models, with Digital Ammeter & Voltmeter and are Air Cooled. These can be provided with Timers, Constant Voltage Constant Current features as desired.
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Trichloroethylene Metal Degreasing Plant
The equipment consists of heating zone, vapour zone, and condesing zone. The main tank is fabricated from m.s. Plate, and is metallized with metal zinc inside, the outside surface of heating zone, and vapour zone is insulated with insulating materials covered with m.s. Sheets. The heating zone is provided with bottom heaters to transfer the heat efficiently. A quick opening main hole is provided at the bottom lid with drain valve. The condensing zone is provided with water-cooling coils made of copper pipes with inlet. A water cooling jacket is also provided on the outside to get the efficient condensation of the vapour. A condensate collecting trough is provided to catch the condensate, and deliver the same to the water separator.
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