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Water Tube Coil Type Boiler
Revosteam is a unique water tube coil type boilerin which water flows inside the tube. Revosteam is mostly oil-fired or gas fired boilers which include burner assembly to fire oil or gas. It incorporates the unique principle of combustion known as “Reverse Flow”. Reverse flow means that flue gas reverses its path when they hit the bottom of the shell. This flow of flue gases enhances the combustion efficiency and also allows a high rate of heat release to the surrounding water coil. It can be offered in both IBR and Non-IBR designs Revosteam Construction A Water tube Coil type boilercomprises a jacketed MS shell housing a helical coil. The combustion air is forced through the jacketed shell by means of a centrifugal blower thereby getting it pre-heated. For the Revosteam Boilers, in the coil, the flame travels downwards 1st because of vertical fit-up of the burner inside the coil then the flue gases reverse upwards in the same coil thereby giving 2 passes in the same radiant zone. This ensures maximum radiation heat transfer to water through tubes. After reversing its path, flue gases reach the top of the shell and from there, the flue gases pass between the inner shell and the coil which makes the 3rd pass of flue gases. The high velocity of gases in this region allows heat exchange between the gases and water through convective heat transfer. After completing 3 passes in the boiler, flue gases then enter the economiser. Economiser which is kept on the same skid as a boiler is a shell and tube design. In this flue gases are on the tube side while water is on the shell side. Economiser is generally given to pre-heat water entering the boiler. Along with other accessories optimiser is also installed on a skid in series with the boiler and an economizer so as to maintain the inlet water temperature to the boiler. The inner shell separates the flue gases & outer shell. Ceramic blanket is applied on the inner side of the outer shell to reduce the heat transfer to the ambient and the surface temperature of the outer shell in the Revosteam Boiler. Advantages: Fully Automatic unit Unique four pass design High efficiency and low running cost Minimum site-work, low installation costs Instant streaming within five minutes of a cold start Built-in economiser increases the operating efficiency Fail-safe design and dependable operating instruments Capacity:- Revosteam- Water Tube Coil Type Boiler is available in capacities from 1 hundred Kg/hr to 12 hundred Kg/hr. We, at Thermodyne engineering Systems, design and manufacture the Revosteam Boilers for both Liquid/Gas Fired Fuels. And the best part is that complete fit-up of mountings, fittings and accessories is checked, inspected which is further followed by a test run of the Boilerto ensure maximum customer satisfaction during future boiler operation.
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Waste Heat Recovery Boiler
It’s not just about saving fuel in a boiler, even your process may be such that it includes furnaces, kilns where a large proportion of heat after combustion of fuel gets wasted as a dry flue gas loss. Though in this case, you are not using extra fuel in your equipment still there are a huge amount of flue gas losses. This heat can be utilized somewhere in a process where you are currently using fuel to generate heat either to produce steam or even for local heating of water or air or any other fluids. Remember energy is precious, even small saving in energy cost will save you a lot of money which can usually be seen over a period of 1 year. Due to this, we provide novel products like Wastetherm, the Waste Heat Recovery Boilers (WHRB). As the name suggests, the heat going waste from the process like flue gases of Diesel Generator sets is utilized in these boilers to generate hot water or steam. Since no fuel is fired, whatever heat we recover in the boiler is free of cost. Waste Heat Recovery boilers are designed to recover heat from waste flue gases from DG exhaust, Furnace exhaust, Kiln exhaust, incinerator exhaust etc. to produce steam or hot water based on the application requirements of the plant. There are 4 basic requirements or inputs for calculating your waste heat from the source. These are:- Type of fuel and its composition Amount of flue gases leaving the exhaust per hour in Kg/hr or Nm3/hr The temperature of flue gases at the exhaust in ℃ The process where you want to utilize this waste heat. The amount of steam generators or Steam Boilers of heat transfer is controlled by the quantity of heat available in the flue gases. Wastetherm can be fire tube or water tube type as per the design requirements. Tailor-made solutions are offered based on specific requirements of customers and the Wastetherm boiler design is integrated into the system requirements. Since these boilers operate on waste heat, there are no fuel bills to operate these and hence they offer the very handsome payback of investments. Wastetherm can be either smoke tube design or water tube design. Depending upon the amount of waste heat available and the process where you want to utilize this waste heat say for an instance for producing steam, the required capacity and pressure of steam will help to determine the design of a waste heat boiler. Waste Heat Recovery Boilers (WHRB)Benefits : Highly Reliable in operation and robust in construction. Quick Payback Returns are achieved. One time investment with lifetime returns. No combustion, No emission hence Eco-friendly. Energy being put to use, which was getting wasted anyway.
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Thermic Fluid Heaters
fluidtherm or commonly known as thermic fluid heater is the most efficient and highly effective in process heating equipmentwhich uses high viscous oil as a heating medium. these are generally used in a system where the pressure is not desired in a process and temperature requirement is higher and using the boiler for high-temperature services may increase the cost of a project. it can improve process consistency and reduce downtime leading to further increase in profitability. thermodyne engineering systemsmanufacture thermic fluid heaters that can be used to heat various fluids such as thermal oil, petroleum oil, therminol, and even water. application of thermic fluid heater: they can be used in various process industries such as:- food processing industries rubber and plastics industries publishing and print industries metal fabrication and finishing plants paper industries textile industries natural gas processing plants crude oil extraction and processing industries. chemical industries plywood and laminates confectionery working and construction of fluidtherm: the thermic fluid heater consists of a specially designed high pressure and temperaturethermic fluid pump which circulates thermic fluid into the coil. it consists of two concentric coils in which inner coil acts as a radiation zone and outer coil act as convection zone. Flue gas velocity is generally higher between the 2 coils and between the coil and the outer shell, so higher the velocity higher will be the convective heat transfer between the flue gas and fluid. it can be made either 3 pass or 4 pass depending on the design of thermic fluid heater and the type of fuels to be burnt. The efficiency of the heater increases with increase in the number of passes. the maximum temperature of 350℃ of thermal fluid can be achieved in a fluidtherm although the higher temperature of the thermal fluid can be achieved provided the temperature of fluid does not exceed the autoignition temperature. thermodyne, fluidtherm – thermic fluid heater also consists of deaerator and expansion tank. The density of fluid decreases with increase in the temperature of fluid so a tank is generally installed in a process to help accommodate the extra volume of fluid which is increased due to increase in the fluid temperature. For every 100℃ rise in the fluid temperature, the volume of fluid increases by 7% so expansion tank is added to take care of that extra volume. deaerator tank is combined with the expansion tank and is generally used to vent out air from the fluid which acts as resistance in transferring heat to the fluid. thermodyne, fluidtherm can be used to burn the different type of fuels such as:- solid fuels – wood, coal, petcoke, rice husk, etc. liquid fuels – light diesel oils, heavy oils, etc. gaseous fuels – natural gas, liquified petroleum gas, etc. advantages high capacity heating system fully automatic unit – maintains the desired temperature of the thermic fluid high system efficiency – reduced operating cost. best applicable for high-temperature heating can attain temperatures upto 300 o c minimum site work and ease of installation can operate on the variety of fuels as per local availability failsafe design and dependable safety instruments rugged design and superior construction high flow rate ensures the higher life of thermic fluid and heater coil backed by prompt and efficient after sales service deaerator/expansion tank integral arrangement type capacity fluidtherm is available in capacities from 1 lac kcal/hr to 25 lac kcal/hr
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Thermic Fluid Heater
FluidTherm - Thermic Fluid HeaterFLUIDTHERM is one of the most trusted names among Thermic Fluid Heaters. Having earned a formidable reputation for design & high manufacturing standards, Fluidtherm has become synonymous with high reliability, high efficiency, longer equipment and Thermic Fluid life and lowest operational & maintenance costs.Construction Information The unit consists of a set of helical concentric coils arranged horizontally or vertically in a shell to from multiple passes for the flue gases. The hot thermic fluid is circulated in a closed circuit by a high temperature circulating pumpand the heat is transfered to the process. A de-aerator cum expansion tank eliminates any liberated gases and absorbs the thermic fluid expansion during heating process. Applications Rubber Industry Textile Industry Ply wood industry Chemical Industry Food Industry Pharmaceutical Industry Electroplating Packaging Industry Oil Industry.
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Thermal Fluid Heater
Storage Tank
Storage Tanks
Steam Pipes
Steam Boiler
We are offering coil type steam boiler.
Steam Accumulator
Why buy a high capacity boiler? Both Fixed and variable cost increases with increase in boiler capacity. Contact Thermodyne Engineering Systems for buying right capacity boilers for your fluctuating steam loads. Thermodyne Boilers provide pressure vesselsand steam accumulators to meet the unique demands of fluctuating steam loads in plants. These are an excellent solution to plants where the average loads are low, but intermittent steam demands are high. The boilers designed as per the average steam loads are not able to match the peak steam flow requirements here the Steam accumulators provide the buffer to take care of the process steam requirements very effectively. Steam accumulators are also known as an energy storage vessels used to distribute energy to plants as and when required during the fluctuations. Steam Accumulators are designed according to customer’s need and the steam load requirements at their end use. Thermodyne Engineering Systems has a dedicated team of engineers who will provide you assistance in determining the actual capacity of your required steam accumulator. The clients themselves can determine the capacity of the steam accumulator by simply following the below steps: Keep track of your steam requirement every hour or 30 minutes if possible. Determine the number of peak loads and troughs during the day as well as the quantity of steam needed at peak load and troughs. Determine the steam quantity as well as the time period for which the steam quantity remains constant. Determine the average steam requirement per hour. Develop a graph for steam fluctuations during the day. Follow the above steps 1 to 5 for 3-4 days and compare the graphs to determine the capacity of the steam accumulator. Pros:- Reduces the capacity of a boiler thereby reducing its cost. Reduces the operating cost of your boiler by reducing the fuel consumption and the electricity cost. Increases the operating life of your boiler by eliminating the sudden load fluctuations. Shorter payback periods and faster return on investments. Cons:- The initial manufacturing cost of the steam accumulator is high. Clients will require larger floor area depending upon the size of the accumulator for its installation. Thermodyne Engineering System can design a suitably sized accumulator as per customer’s needs and process demands.
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SS Feed Water tank
Storage Tanks
Single Pass Boiler
Agromax is a Single Pass External Furnace Shell and Tube type boiler with multiple solid fuel-fired options.The Agromax external refractory-lined chamber, which is in customer’s scope, will burn kind of solid fuels like bagasse, coals, rice husks, saw-dusts, woods, groundnut shells etc. thereby giving flexibility and simple operation. In this Single Pass Boilers with External Furnace system, the flue gases travel from the chamber through the smoke tubes within the shells & tubes type boilers, thereby generating steams at the low cost. A heat recovery unit within the type of Air and Water pre-heater also increases the potential of the boiler by using the waste heat from flue gases which are going out of the boiler. Advantages: Minimum maintenance and Insulation cost Easy cleaning of the flue gas surface area of the Boiler Can burn inferior agro – waste fuels to use Large water and steam area and provides a quick response to unsteady steam in demand Capacity of Single Pass Boiler:- Single Pass Boiler-Agromax, with External Furnace, is accessible in capacities from 1 TPH to 4 TPH.
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Screw Conveyors
Storage Tanks
Process Tanks
Process tanks are any tanks that are used in a process for either storage of fuels, transportation of fluids either at high/normal pressure and temperature, storage of fluids at high/normal temperature or pressure and tanks that maintain the temperature of fluid at constant temperature by providing heating or cooling coils. Our tanks serve multipurpose for mixing of 2 fluids or mixing of fluids which are at different temperatures. Thermodyne Engineering System design, manufacture and have commissioned successfully almost all types of process tanks for storage of the variety of fluids. Tanks supplied by us have been installed at some of the leading Process industries both in India and Abroad. Checkout our Deaerator Tanks Thermodyne have an experience in manufacturing tanks of various sizes and shapes which includes cylindrical shells having flat, hemispherical, torispherical and elliptical ends. We have also manufactured tanks of various materials including MS, SS-304, SS-316 that suits the customer’s requirements and applications. Our tanks undergo quality check at extreme conditions. Along with the Boiler we also provide tanks for your turnkey project which can be used to Store Feed Water Fuel Condensate Steam, etc. Process Tanks Applications Fuel hold and storage tanks Cold/hot water tanks for boilers Hot water calorifier tanks with heating coils Chemical storage tanks with agitators Transportation Tanks Mixing Tanks. Pressure Vessels. Tank for other fluids Process tanks in various industries Food and Beverage industry Pharmaceutical industry Sugar Mills Breweries Other process industries Capacity of Thermodyne Process Tanks Process Tank capacities range from 100 litres up to 1,00,000 litres Contact Our Sales Team to Buy Process Tanks from Thermodyne Checkout our other Boiler products
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Piping With Insulation
Storage Tanks
Packaged Boiler
Intech as it’s name implies is a 3 Pass Internal Furnace Packaged Boiler. It is a conventional 3 pass smoke-tube design, designed for the combustion of coal and wood in an internal furnace and is therefore sometimes known as coal/wood fired Steam Boiler. This Packaged Boiler comes in dry back, semi-wet back, and fully wet-back options and is most suitable for a manual firing of Solid Fuel like coal, wood or briquettes. The boiler furnace is fully submerged in the water, this helps in transferring the maximum heat from the furnace to the surrounding water. The grate bars on which the fuel is burnt are placed in the furnace to ensure desired grate area for burning fuel. The fuel of Packaged Type Boiler is fired on the grate and flue gases are released on combustion of fuel. The flue gases then travel from the furnace to the flue gas outlet through theSecond and Third Pass Smoke Tubes, reversing from smoke boxes on their way out. Flue gases travelling at high speed ensures maximum convective heat transfer rate and 3 passes (2 tube passes and 1 furnace pass) extract the maximum amount of heat from the gases. An induced draft fan is provided in the Boiler Assembly, for proper combustion and maintaining draft in the furnace. This conventional design also ensures effective distribution of thermal and mechanical stresses in the heating equipment thereby increasing the boiler life. Water pre-heater or Economiser may be provided in a shell and tube design to increase the efficiency of a boiler. This implies recovering waste heat from flue gases by reducing the exhaust temperature leaving the boiler. Types of Intech: Packaged Boilers Single Furnace Packaged Type Boiler Dual Furnace Packaged Type Boiler Intech: Packaged Boilers Advantages: The large convective heating surface area in the 2nd and 3rd pass tubes ensures maximum heat transfer. Large water holding and steam holding space are extremely helpful in overcoming the fluctuating steam demands needed for the process. High dryness fraction of the steam increases the usable heat. Dry steam generated, helps in reducing the processing time, saves steam and improves the quality of processed goods. Horizontally Packaged Boilers – less site work required, quick commissioning and hinged doors are provided, for easy inspection & maintenance of boiler.
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Oil Storage Tank
Storage Tanks
Oil/Gas Fired Boilers
Savemax – Oil/Gas Fired Boilers are the basic 3 pass internal furnace smoke tube type design in which flue gases are inside the tubes while water is outside the tubes in the shell. The combustion of oil and gas in a furnace requires atomization of the fuel. Since the fuel entering the burner in bulk amount is either in liquid or gas form, therefore it needs to be separated in fine droplets so that every last particle of the fuel could get burnt without leaving any traces. This process of separating the fluid particles is called atomization. Generally, atomization is done with the help of high-pressure fan which also provides air for the combustion of fuel. Mostly burners come with the attached fan and their assembly is known as a Monobloc Burner which means fan mounted on a burner. The superior features make the boiler ideal choice in the industry Thermodyne. The 3-pass oil/gas fired boilers are most suitable for the burn fuels like heavy and light oils & gasses. Both Oil and Natural Gas Boilers are highly efficient as the furnace temperature in case of both is around 1200 – 1300 ºC. Higher the Furnace temperature, higher will be the radiation heat transfer rate to the surrounding water. The high combustion volume, large water and Steam holding capacity and superior design feature provide efficient operation. Difference between Oil Fired Boiler and Gas Fired Boiler: Oil Fired Boilers generally require Day Oil Tank to store oil and this oil is transported to a burner through oil piping and oil pump. On the other hand, High-Efficiency Gas Fired Boilers are exactly same as Oil Fired Boilers in construction and the only difference is the transportation of gas to burner requires gas train which comprises of the gas regulator that regulates pressure, gas strainer to remover dirt from gas while no such valves are required in oil fired boilers Advantages and Benefits: Fully automatic and high efficiency of 88 % on NCV saves running costs to the Steam Boilers Large convective heating surface in the 2nd & 3rd pass tubes ensures excellent heat transfer Large water holding & steam holding space provides quick response to fluctuating steam demands Large heat transfer surface reduces the thermal stresses on the boiler surfaces Dry steam reduces the processing time, saved the steam & improved quality of processed goods Monobloc type burner – Reduce fuel consumption Horizontal packaged boilers– less site work & quick commissioning Our savemax works very smartly in a way that it saves a lot of your fuel. Both pressure and temperature gauge sense the outlet steam pressure and temperature and when it exceeds the set pressure and temperature, it automatically gives the signal to the burner which in turn reduces the fuel flow to the burner thereby reducing the operating cost.
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Multitubular Steam Boiler
The furnace for solid fuels like wood, coal, rice husk etc. Is constructed below and the boiler is placed vertically above it. The fuel is burnt on the grate bars provided in the furnace and the flue gases travel upwards through the vertcal tubes in the boiler transfering heat to the water inside the shell. The water feeding can be manual or automatic through an automatic water level controller as per customers requirements. In case of oil or gas firing, options are available for manual burners or imported fully automatic burners.construction informationthe construction is of a packaged type vertical design multistage shell and tube boiler. The water is in the shell side and the flue gases of combustion travel through the tubes in the shell. This is a rugged design boiler which can withstand a higher degree of hardness in the water. Blowdown valves are provided for removal of tds in the boiler water.
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Italian Gas Burner
Storage Tanks
Instatherm
Hot Water Generator – Instatherm, is the efficient and cost-effective way to generate hot water instantly. It is a packaged type, silent and instant hot water generator. It is designed exclusively catering to the hot water requirements ofHotels, Hospitals, Resorts, swimming pools, Dairies, Laundries and various other process industries. Hot Water Generator can be pressurized or non-pressurized depending on the required temperature of water. If the required water temperature is below 100ºC, then the Hot Water Generator need not be pressurized as the boiling point of water at atmospheric pressure is 100ºC while If the required water temperature is above 100ºC, then theHot Water Generators must be pressurized and its pressure depend upon the required outlet temperature along with factor of safety. Hot Water Generator -Instatherms Construction Our Instatherms-Hot Water Generators are designed with high precautions such as safety valve is provided at the top of a shell so that shell pressure does not exceed its design pressure. Depending on the Capacity of Hot Water Generator, required outlet temperature of hot water and the type of fuel to be used determine the design of Hot Water Generator. Generally, Instathermis a shell and tube, smoke tube type design but smaller capacities can be made in a coil type, water tube design. The multiple passes of flue gases ensure maximum efficiency thereby Hot Water Generatorsproviding low operational costs. Heating Options for Hot Water Generators Liquid Fuels – Light oil / Heavy oil Gaseous fuels – LPG or CNG Solid Fuels – Coal or Wood or Briquettes Electrical operation – Element heaters or Electrodes Advantages of Hot Water Generators: Fully automatic unit Trouble free operation Outside the purview of IBR. High system efficiency Minimum site works and ease of installation Can operate on the variety of fuels as per local availability Capacity of Instatherm (Hot Water Generators Manufactured by Thermodyne):- Instatherm (Hot Water Generators) is available in capacities from 30,000 Kcal/hr to 10 Lac Kcal/hr.
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Industrial Fans And Blowers
In a Steam Boiler operation assembly, Industrial Fans and Blowers are the heart of the system. They are responsible for all other subsequent operations taking place in a boiler i.e, combustion of fuels, generation of hot gases and transportation of flue gases through boiler tubes and other equipment. Thermodyne Engineering System has more than 20 years of experience in manufacturing Industrial blower fans according to the system requirement. We believe that every system has a room for efficiency improvement and it can be increased to a greater extent with proper designing and operation of fans and blowers. Depending upon the design of blades and its geometry there are 2 types of fans that serve the basic function of forcing the air into the system or drawing the air out from the system. Every fan is unique and is manufactured keeping in mind the capacity of gas it needs to handle and system head requirement. Forced Draft fans are used to force air into the combustion chamber, where it mixes with the fuel being supplied. FD fan is used to regulate an appropriate amount of air to fuel ratio in the combustion chamber to maximize the fuel efficiency. Amount of air required for the complete combustion of fuel is calculated using stoichiometry involved during the reaction of the fuel with air. Generally, 30% excess air is provided for complete combustion of fuel but the excess air quantity depends upon the system to system and must be controlled during the operation. Also Read: FD Fan Motor Power Calculator Induced Draft fans are used in a system to draw flue gases from the combustion chamber and through the rest of the boiler assembly (Air Pre-heater, Dust Collectors, ESPs etc.) to the stack. Flow depends upon the amount of flue gases need to be drawn and head required to draw flue gases from the system depends upon the sum of pressure drops of all equipment installed in the path of the fan. Also Read: ID Fan Motor Power Calculator We, at Thermodyne, design, manufacture & supply both Induced and Forced Draft fans for your system. We have also developed an online calculator for the customers for calculating the motor power required for operating fan at maximum capacity and head. Specially designed, high-efficiency fans are offered for all boiler applications: Forced draft & Induced draft fans for Boilers Range varies from 1000 m3/hr to 50,000 m3/hr flow and up to 300°C temperature Can be offered with Variable speed controls depending upon specific requirements. All the fans and its impellers are analyzed for balancing and vibrations before fitments to give increased efficiency, reduced power requirement, trouble-free and reliable performance. Contact our Sales team for Industrial Blower Fans.
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Industrial Chimney
The chimney is a tall structure used to ventilate or exhaust off all gases generated during the Combustion of Fuel. Although it may be self-supported or supported by ropes, a huge structure made of steel or concrete but its primary function is just to vent off poisonous or harmful gases at a height where it does not come in contact with any human. As the pollution laws are getting stringent day-by-day, all the industries using boilers or furnaces involving the process of exhausting harmful gases to surrounding atmosphere must install the chimney in their process. There are also some laws related to the height of chimney depending upon the type of region. Thermodyne Engineering System has designed, manufactured and installedseveral industrial chimneys all over the world. We have a vast experience in designing chimney that involves a draft calculation based on flue gas temperature at the inlet and the outlet of the chimney. We have supplied many chimneys along with our Steam Boiler Assembly. General process involves generating flue gases from the combustion of fuel be it any fuel (solid/liquid/gaseous). Then the flue gases travel from Boiler to Air Preheaters and dust collectors. After exiting the dust collector, flue gases enter the chimneys through Induced Draft Fan to conclude this process before getting released into the atmosphere. Industrial Chimney Working in Boilers The chimney’s working is based on the natural draft or stack effect. As we know, the density of a gas reduces, with rising in its temperature, so because of this reason when the flue gases enter the chimney, the buoyancy forces of air come into action and help in carrying the flue gases out of the chimneys. In the case of a Boiler assembly employing an Induced Draft Fan, the flue gases are brought to the chimney by this fan and then buoyancy forces deliver them to the atmosphere. These buoyancy forces depend upon the weight of the air displaced by the flue gases in the chimneys. Greater the weight, greater are the buoyancy forces present. And this weight can be increased by increasing the height of the chimneys. Back in time, when Lancashire Boilers were in fashion, induced draft fans were not used. The reason was the extremely high temperature of flue gases at the chimney inlet, this high temp. of flue gases reduced the density of flue gases to a great extent. Now they were even lighter and the buoyancy forces produced were of greater magnitude. This removal of flue gases in the chimneys created a vacuum at the chimneys inlet. So, because of this vacuum (pressure difference between boiler furnace and chimney inlet), the flue gases traveled all the way from the boiler to the chimneys, eliminating the need for an Induced Draft Fan. We, at Thermodyne Boiler, have successfully designed, manufactured, supplied and erected both structure and self-supported Chimneys in compliance with IS-6533 (part-1&2) to many of our clients.
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imported burner
Storage Tanks
HWG Shell
Storage Tanks
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