Venus Technocrafts Dhayari, Pune, Maharashtra

We conduct energy audit for the system & provide the solutions for the energy conservation areas. We are designing the VFD panels as per the customer requirements after the Audit to control the optimum utilisation of Energy.   HV APFC PANELS We are also dealing with hv apfc Panel .Purpose of this panel is to provide effective control on a capacitor banks in substation to maintain unity power factor. Therefore this will help us to reduce a maximum demand of Plant. And also reduces a line losses and transformer losses. Increases System Capacity Reduction in Cable losses Reduction in Transformer losses Saving in KVA Maximum Demand Upto 7% rebate from Supply Companies for maintaining unity power    factor Return On Investment is less . Reduction in Carbon Footprints.

This high-speed real-time Automatic Power Factor Correction Panel comes with suitable Tune and Detune harmonics filter. Venus technocrafts ensures that they compensate the reactive power required by any load requiring PF correction in a very short time (less than 20 ms), thereby reducing failure in sophisticated equipment. Maintaining unity PF, reduction in KVA demand, reduced electricity bills, enhanced capacity of transformer, switchgear, HT cable are few of the benefits accrued.       This state-of-the-art electronic switching device is primarily designed as a replacement of the electro-mechanically switched equipment. These systems while distinctly superior come with a price tag very comparable with the conventional switching APFC systems.

  PCC/MCC panels are made up of 14/16 SWG CRCA material semi bolted structure firmly supported. Ensures desired breaking capacities, temperature rise & IP protection. Enough Space for incoming & outgoing Cable termination. Outgoing terminals are stud type as standard practice. All starters are Type Two Co-ordinated. CT terminals, Cable Alley Illumination Lamp, Space Heaters with Thermostats are standard features of our Panel boards   We are engaged in manufacturing and supplying superior quality Power control center. These Panels are widely demanded by the customers owing to their best quality competitive  rates . The panels offered by us are manufacturing using the premium quality raw material to ensure the durability . This will achieving maximum satisfaction of the customers.

Phase : Three Phase

Type : Distribution Box.

Key Features: Treats harmonics generated by 6 pulse ASDs. Operates within 25% to 100% of load current. Power Quality analyzer included. Switching devices for filters in case of low load conditions included. Remote monitoring of equipment performance possible input current THD < 8% (typically 5% to 6%) over the entire operating range. High quality German Filter grade capacitors from Electronicon and Epcos. Improvement in TPF due to removal of Harmonics.

For MKP (Heavy duty series) Oil-filled for enhanced cooling Re-inforced dielectric Voltage ratings up to 1200Vrms Special design for minimized current-density and heat losses HOTSPOT-Temperature rating up to 85ºC High over-current rating Oil-filled for enhanced cooling Re-inforced dielectric Voltage rating 400Vrms permanent overvoltage strength: 580Vrms Special design for minimized current-density and heat losses Operation Temperature -40…+70ºC High over-current rating (Is = 400 x IN,  Imax = 2.5 x IN) 3 Years Warranty.  

The purpose of this panel is to monitor and maintain the power factor at HT side of the transformer. The Banks are switched automatically with Vacuum Contactor. This is mainly useful to minimize the Line losses as well as Transformer losses. These are designed for commercial , industrial & utility power systems. Mainly connected at MV service point between the utility supply and customer’s load.

Voltage : 3KV,6KV,10KV

Cooling :  natural cooling

Features : Available in dry construction MKP- technology: Durable capacitance with close Tolerance Self Healing Dielectric: No short circuit currents,No asymmetry between phases. Pressure : Low case of Monitoring pressure reliable disconnection. no assymmetry or overvoltage monitoring required no internal winding fuses – reduced power losses no oil sumps or other protection against leaking liquids required reduced cost for fire protection measures In case of failure less capacitor power is deactivated until arrival of replacement Application:-   indoor installations with high safety requirements PFC for MV motors, transformers, soft starters filters for MV converters detuned or tuned filters projects with critical conditions water or ground protection areas food-processing plants underground (mining, subways, etc.) significant vibration stress small standard installations < 6 Mvar   In HT Substation, HT switch Yard, In Steel Industries, HT transmission lines.

Working Principle of Low Frequency Electrode less Induction Lamp Salient Features : Comparison of Some Important Factors Induction Lamps Instead of Traditional Lamps Energy Saving and Maintenance Cost Saving upto 45% Concept of Induction Lamp : An Induction Lamp is an Electrode-Less Fluorescent Lamp. Without electrodes, the lamp relies on the fundamental principles of electromagnetic induction and gas discharge to create light. When the low frequency supply applied then the current flows through the energizing coils wrapping around the ferrite cores, inductive electric field is produced around a gas-filled glass tube and the gas is discharged. The discharge path forms a closed loop causing acceleration of free electrons, which collide with mercury atoms and excited electrons from these atoms fall back from this higher energy state level, they emit ultraviolet (UV) radiation. The UV radiation created is converted to visible light as it passes through a phosphor coating (Fluorescent Powder) on the surface of the tube. Thus Light is produced. The elimination of filaments and electrodes results in a lamp of unmatched life. Lasting 100,000 hours.

Features: Available with copper or aluminium winding Vacuum-impregnated for low-noise operation and corrosion-protection Special low-loss Iron core of high-class transformer sheets for minimized heat losses High linearity rating – safe against ferro-resonances ≥1.6 IN for 7% (189Hz) ≥2 IN for 5.67% (210Hz) ≥1.5 IN for 14% (134Hz) The load exerted by Harmonics on the power network nowadays is increased dramatically. The Harmonic currents are caused by non linear loads. A non linear load is a consumer of electricity that draws a non sinusoidal current from the supply network. These Harmonic current flows in addition to the regular sine wave, which generates additional losses in the electrical installations. This can result in the thermal overload. The major impact of the harmonic current results in the non sinusoidal voltage wave form that can compromise the Voltage quality. Sensitive loads like medical devices, It infrastructure etc can be affected with such type of Distorted Supply voltage. Harmonics are dangerous for capacitors connected in the PFC circuit, especially if they operate at a resonant frequency. The series connection of a reactor and capacitor to detune the series resonant frequency (the capacitor’s resonant  requency) helps to prevent capacitor damage. The most critical frequencies are the 5th and 7th harmonics (250 and 350 Hz at 50 Hz grid frequency). Detuned capacitor banks also help to reduce the harmonic distortion level and clean the network.

We are the leading manufacturer of APFC (Automatic Power Factor Correction ) Panels. Located in Pune. APFC or Automatic Power Factor Control Panels are mainly used for the improvement of Power Factor. Power Factor can be explained as ratio of active power to apparent power and it is a key factor in measuring electrical consumption. A dip in Power Factor can attract operational losses and a penalty from electricity board, also if the Power factor is maintained to Unity then the consumer can attract for incentive upto 7% in electricity bill. APFC Panels automatically manage quickly changing loads along with the retention of high Power Factor. The main features of our control panels are: Maintains Unity Power factor High efficiency In-built independent protections Prevents leading Power Factor in low load conditions Protects electrical equipments These APFC Panels are put to use in the following: Steel- Forging, Furnace, Rolling Mills etc Process industries- Rubber, Plastic, STP, HVAC etc Chemical & Pharma, Automotive – Assembly, Welding, press shop etc Electrical installations

4-quadrant-operation automatical identifi cation of the power of connected capacitors optimized switching automatic and manual operation port for connection of a tariff switch separate setting of target and alarm cos phi for two different tariffs port for external alarm adjustment of the switching periods in dependence of the load alarm during insuffi cient measuring current disconnection of the capacitor bank in the event of excessive harmonic voltage distortion variable time for alarm in the event of failed power factor correction zero voltage tripping specifi cation of a permanent capacitor value in addition to the measured required power, e.g. for compensation of a transformer optional RS485 port for PC or remote control unit

Terminals : 4mm² Multiple contact plug

Ambient Temperature : -20°C … 70°C

The Active Harmonic Filters offered by us guarantee highly effective compensation even in the presence of highly asymmetrical loads.latest technology to eliminate harmonic injected into the mains supply by non linear loads, as well supplies inductive power demanded by the load, so as to correct input power factor to near unity.   Ratings available current rating:30-600A three phase available Modular design –the system as you grows Powerful DSP-Better control over the entire load cycle Wide voltage window-with inbuilt Auto Transformer Priority Setting-Power factor or Harmonics corrections. global or selective harmonics compensation Unbalance correction Flicker correction Remote monitoring, maintainance and upgrades