DP DEELUX POWERCAB Kathwada, Ahmedabad, Gujarat

DP DEELUX POWERCAB  is India’s Leading Manufacturing of wide range of electrical PVC & XLPE Insulated Three Core Flat Cables. Our Manufacturing Unit well equipped with modern plant and machinery and have complete testing equipment backed up with well qualified and trained personnel.  Three Core Flat Cables are used by quality conscious electrical contractors and recommended by leading consultants, Builders for projects, domestic, industrial & agricultural use.Three core flat cables are best suited for submersible application and manufactured with conductor using annealed bare copper wire of electrolytic grade, bunched properly to ensure desired flexibility. The conductor is further insulated with thermoset type cross linked Polyethylene (XLPE) insulation with uniform thickness with each of the core colours in Red, Yellow and Blue by using most modern techniques. The sheath with uniform thickness and moisture resistant type PVC (Grade ST2) compound formulated and manufactured inhouse, is extruded over these coloured cores in a flat formulation. The colour of the sheath is black / Blue. The cable undergoes stringent quality checks during raw material, in process and final testing as per the laid down specification and the quality norms. The cables are available with progressive sequential Length making, company name, size & voltage grade on sheath. Following are the advantages offered by XLPE insulated cables over the PVC insulated cables. Higher Current Rating: It can withstand continuous conductor temperature of 90°C as against 70°C for PVC. This means higher current carrying capacity and hence it is possible to use one size lower than that of PVC for the same current. These cables can withstand extreme voltage fluctuation. Higher Short Circuit Rating: It can withstand upto 250°C during emergency overloading as against 160°C for PVC. Hence, in case of emergency it can sustain for longer period of time compare to PVC. Lighter in Weight and Smaller Bending Radius: It has lower density than PVC which makes them lighter in weight and hence the bending radius is smaller than that of PVC. Lower Di-electric constant and power factor: It result in saving in power losses which means saving in costs. Better Impact, abrasion, Corrosion resistance: It is safer than PVC cables against mechanical damage, abrasion & corrosion.

Telephone & Switchboard Cables Designed for Voice Clarity and Elimination of cross talk, are most suitable for indoor use in large office / residential buildings, hotels and industrials complex for interconnection of telephone and intercom system, PBX and in central for interconnection of distribution frames, switching and transmission Equipments. The insulate cores of these cables are twisted to form a pair which is further connected with telephone switching lines to offer noise free audio signal. The structure of these cables makes them easy to connect, protective from interference and capable of rectifying noise while offering clear audio signal.   PRODUCT RANGE 1 Pair Upto 100 Pair. CONDUCTOR The Conductor Manufacture of Pure Electrolytic grade bright Annealed Bare Solid copper conforming to IS: 8130: 1984 of diameter in 0.40, 0.50. LAYING OF PAIRS The cables (laid up pair) are tightly wrapped with polyester tape applied with an overlap of 30%. This facility is not available in single pair. INSULATION Specially formulated high grade of PVC Compound as per Type -2 of IS: 13176:1981 Hard grade and capable of withstanding higher conductor temperature upto 70°C. Colour of Insulation is as per Table -2 of G/WIR – 06/02 and colour shades and conforming to IS: 9938. PVC SHEATH The laid up pairs are further jacketed with grey colour, High oxygen Index FR PVC compound suitable for 70°C continuous operation. PACKING Upto 4 Pair supplied attractive cartons above 4 Pair supplied in PP woven bags and cloth packing longer length available on request.

Single & multi core pvc industrial wires & cables find a wide range of applications in the control panel, appliances, machine tools, machinery and are used in almost every industry. The conductors, drawn from 99.97% bright electrolytic grade copper with more than 100% conductivity, are annealed and bunched together. The conductors are insulated with a PVC compound having high insulation resistance and dielectric strength, formulated and manufactured in-house. In case of Multi Core cables, the insulated cores are laid up to form the core assembly. The inner cores are coded for ease of identification as per National/International coding practices. The sheathing is provided with a specially formulated PVC compound having high oxygen and temperature index. These properties help in restricting the spread of fire even at very high temperatures. The Single core and Multicore sheathed cables are manufactured as per IS694: 1990, in sizes from 0.50 sq.mm to 50 sq.mm in single core, and in sizes 0.50 sq.mm to 4.0 sq.mm in multicore. Upto 4 cores. These sizes carry the prestigious ISI mark and are duly approved by FIA/TAC. The rest of the sizes generally conform to IS 694: 1990.   STANDARDS IS: 694, ICE: 60227, BS: 6500, IS: 5831:1984, IS: 8130:1984 & Customer requirements. CONDUCTOR The Conductor manufacture of Pure Electrolytic Grade, bright annealed bare copper with more than 100% conductivity which makes it an excellent conductor of electricity, thus helps in saving energy. SIZES Single, Two, Three, Four upto 24 Core. PACKING 100 meter Coils, Longer lengths can be made available on request. COLOUR CODING CORES CORE      :     RED, BLACK, YELLOW, GREEN BLUE OR OTHER CORE      :     RED, BLACK CORE      :     RED, BLACK & YELLOW / GREEN FOR EARTH CORE      :     RED, YELLOW ,BLUE, BLACK /  GREEN  FOR EARTH CORE      :      RED, YELLOW, BLUE AND       BLACK AND GREY

TANDARDS IS: 694,  ICE: 60227, BS: 6500, IS: 5831:1984, IS: 8130:1984 & Customer requirements. CONDUCTOR The Conductor manufacture of Electrolytic Grade, bright annealed/Hard drawn Aluminium which makes it an excellent conductor of electricity, thus helps in saving energy. SIZES Single, Two, Three, Four Core. COLOUR Black, Any other required available on request. PACKING 100 /500 meter length or any lengths as per customer request. COLOUR CODING CORES  

  Armoured / Un-Armoured Power & Control Cables DP DEELUX POWERCAB is manufacturer of  a wide range of Armoured Cables, Armoured Power Cables, Armoured Electrical Cables, PVC Armoured Cables and XLPE Armoured Cables. XLPE means cross-linked polyethylene or vulcanized polyethylene. The basic material is low density polyethylene. Polyethylene is a thermoplastic material consisting of long chain of hydrocarbon molecules. At elevated temperatures these molecules tend to move relative to one another so that the material becomes increasingly deformable and will eventually melt at the temperature around 110°C. The process of rubber the polyethylene molecules can be cross-linked. The process of cross-linking or vulcanization consists of producing chemical bonds at interval between the long molecular chain to give a ladder effect which prevents slippage between molecules as a result of cross-linking the material becomes heat resistant and does not soften at higher temperatures. Further it has better resistance to stress cracking and good resistance to ageing in hot air. With the change of structure there is no adverse effect on electrical properties. CONDUCTOR The most acceptable metals are copper and Aluminium due to their higher conductivity & ductility.As Copper has got higher affinity for sulphur, it corrodes in the atmosphere where sulphur fumes are present. In these conditions tinned copper should be used. Aluminium oxide film which is always present on aluminum conductor surface acts as barrier and it protects the Aluminum conductor from corrosion in fumes laden atmosphere. CONDUCTOR CONSTRUCTION The most economical construction for conductor is solid conductor i.e. conductor made of one single wire. As the area conductor increases, solid conductor becomes stiffer and hence difficult to handle in this case stranded construction is adopted. Here the conductor is made of number of strands. This construction provides more flexibility. Where crimping of lugs is required, the conductor has to be of stranded construction only. To economies in insulating material, weight and overall diameter, shaped conductors are employed in bigger sized cables. Here the stranded conductor is shaped in to a segment of a circle so that when all the cores are laid, they form a complete circle. These segments are identified as 2 Core- 180 degrees, 3 Core- 120 degrees, 4 Core- 90 degrees, 3.5 Core- 100/60 degrees. I.S.1554 permits solid conductor construction up to 10 sq.mm in aluminium and up to 6 sq.mm in copper. It permits the use of shaped conductors for size from 16sq.mm onwards. INSULATION The PVC covering over conductor is called insulation and is provided by extrusion process only. The insulated conductor is called core.I.S.:1554 permits two types of PVC insulation as follows: 1)Insulation with type A PVC Compound as per IS: 5831 which is suitable for 70°C continuous operation. 2) Insulation with type C PVC Compound as per IS: 5831 which is suitable for 85°C continuous operation. LAYING UP The cores are laid up with suitable lay. The final layer always has a right hand lay i.e. if you look along the cable, the cores move to your right hand. INNER SHEATH Inner sheath is provided over the laid up cores. It is provided to give circular shape to the cable and it provides bedding for the armouring. I.S. 1554 permits following two methods of applying the inner sheath of any thermoplastic material i.e. PVC, Polyethylene, etc. EXTRUDED INNER SHEATH:Here the inner sheath is provided by extrusion of Thermoplastic over the laid up cores. This type of Innersheath is generally provided in cables having round cores i.e. in control cables and power cables upto 10 sq.mm sizes. This type of the inner sheath also acts as a water barrier between cores and outer sheath. Is case of a puncture in the outer sheath the water cannot reach to the cores and hence we recommend that cables for outdoor underground uses should have extruded inner sheath. TAPPED INNER SHEATH:Here the inner sheath is provided by wrapping a thermoplastic tape over the laid up cores. It is generally employed in cables having sector shaped cored i.e. multi core cables of 16sq.mm and above. This method saves a process and hence manufactures always provide this type of inner sheath unless the purchase specifications ask for extruded inner sheath. ARMOURING In case of armoured cables, generally galvanized steel wire / strip is provided over the inner sheath is multi core cables and Aluminium Round wire or Aluminium strip over the insulation in single core cables. It provides mechanical protection inside cores and it carries earth return current in case of short circuit of a core with armour. As per I.S. 1554 (Part-1) 1988, round wire armouring is provided in cable, where calculated diameter under armour is up to 13 mm. Above this the armouring is either with round wire or strip of size 4 mm 0.80 mm. As strip construction is economical, the manufactures always provide steel strip armouring unless wire armouring is specially specified. In long run of cables and in case of mines, round wire armouring is must, as strip construction provide higher resistance to earth fault current and sometimes this current may not be sufficient to operate the circuit breaker in case of earth fault. In mines, the resistance of the armour in no case should exceed the resistance of the main core by more than 33% for safety reasons. To achieve this, sometimes tinned hard drawn copper wires are required to be used along with galvanized steel wires. Sometimes two layers of Round steel wire or Steel Strip are applied in opposite direction with barrier tape in between are provided to give extra protection. In case of single core for use in AC circuits, the material for armouring has to be nonmagnetic, as in this case the return current is not passing through the same cable and hence it will not cancel the magnetic lines produced by the current. These magnetic lines which are oscillating in case of AC current will give rise to eddy current in magnetic armouring and hence armouring will become hot, and this may lead to the failure of the cable. Generally hard drawn aluminium wires / strip are used for armouring in this case. OUTER SHEATH The PVC covering the armouring in case of armoured cables and over the inner sheath in case of un-armoured cables is called outer sheath. I.S. 1554 specifies nominal and minimum thickness of outer sheath for UN –armoured cables and only minimum thickness of outer sheath for armoured cables. It permits the following types of outer sheath PVC compounds. Outer sheath with type ST1 PVC compound as per IS: 5831, which is suitable for 70°C continuous operation. Outer sheath with type ST2 PVC compound as per IS: 5831, which is suitable for 85°C continuous operation. PVC has got fire retardant properties due to its halogen content. The fire in the cable gets extinguished immediately on removal on the fire source. In the modern Power, Chemical, Fertilizer and Cement plants many PVC cables are bunched in the cable shaft or on cable trays. In case of fire in these cables, the fire becomes self sustaining. Moreover due to the burning of PVC a dense corrosive smoke is emitted which makes fire fighting very difficult, due to poor visibility and toxic nature of the smoke. HCL content of the smoke, not only damages other costly equipment lying nearby, but also penetrates the RCC and corrodes the steel reinforcement. Due to this there is an extensive to the property. To overcome these deficiencies FRLS i.e. Fire Retardant Low Smoke PVC was developed. If required, we can provide Fire Retardant Low Smoke (FRLS) PVC Inner Sheath and / or outer sheath. This PVC compound, apart from meeting the requirements of Type ST2 as per IS-5831, has got better fire retardant properties and it emits lower smoke and acid fumes when it catches fire.

LAN CABLES CAT 6 UTP cables are high performance cables used increasingly for modern computer networking systems. These cables from the bone of modern data transmission in industries and high- rise “intelligent buildings”. These cables are the backbone of modern data transmission in commercial areas, Industries, Buildings. We provides a wide range of CAT Cable & Fibre optic Cables that is manufactured using quality tested material. It is a twisted pair cable type designed for high signal integrity. Many such cables are unshielded but some are shielded. Category 5 & 6 has been superseded by the category 5e & 6e specification. This type of cable is often used in structured cabling for computer networks such as Ethernet, and is also used to carry many other signals such as basic voice services. These products are known for high quality features like flexibility, compatibility and durability.

conductor : Solid Annealed Bare Copper.

STANDARDS IS 694:C1 category, IS 8130 & IS 5831   RANGE Multistrand Wires from 0.50 up to 630 Sq.mm. CONDUCTOR FR MULTISTRAND CABLES are made of Pure Electrolytic Grade, bright annealed bare copper with more than 100 % conductivity which makes it an excellent conductor of electricity, thus helps in saving energy. INSULATION The conductors are insulated with a specially formulated Flame Retardant- FR grade PVC compound having high insulation resistance, oxygen, temperature index and dielectric strength which prevents leakage of electric current, its flame retardant properties minimize the spread of fire which ensuring complete safety from shocks, short circuits and fires. COLOURS DP DEELUX POWERCAB  Multistrand Wires are available in RED, YELLOW, BLUE, BLACK, WHITE & GREEN COLOUR or Any other Colour as per Customer Requirement.

COAXIAL CABLES “Coaxial” refers to the common axis of the conductors. Coaxial cables also offers high bandwidth per channel and low noise & crosstalk which makes the medium of choice for delivering high-definition video to and within the home, short coaxial cables are used to connect equipment, such as TVs, DVRs, VCRs and satellite receivers. These Cables are uniquely designed for specialised applications. This translates to more happy customers, larger cables TV networks and more profits for the cable operators. The cables is with central conductor of copper clad aluminum (CCA) which offers less weight and hence can support longer span of cables. Also due to principle of skin effect, the copper cladding over the central aluminum conductor carry signal without any loss of signal quality. The cable is also suitable for power pass applications.   INSULATION The dielectric is surrounded by foil shield/s and/or copper/braid/s which form the outer conductor and also shield against electromagnetic interference (EMI). The outer conductor/shield is encased in a PVC jacket.

Color : Black

CCTV CABLES CCTV Cables provided by us are manufactured in 3+1 and 4+1 cores i.e. 3 or 4 cores for supply and 1 core for video. The CCTV Cable Offered by us is a composite Structure of video and audio wires intended to install the cameras with audio system from one point to Equipments system. We use best quality raw materials to ensure efficient operation of standards. Further, our CCTV Cables are safe and reliable transmission of voice, video & data. These CCTV Cables are available in various specifications and reasonable prices to suit client’s specific needs.