Rapid Mixer Granulator Dealers in Odhav, Ahmedabad (11 products available)

We are a prominent Manufacturer and Supplier of Rapid Mixer Granulator, which is designed to achieve excellent mixing and consistency of granules. The best attribute of this Rapid Mixer Granulator is that it lowers the operating cost while ensuring higher productivity. Moreover, better mixing and closed control of granule size, which is contributed by Rapid Mixer Granulator, leads to faster tableting speeds with improved quality and least rejections. Model Available From 150/250/600 Liters capacity gross capacityRMG - With Right Side Discharge Valve Special Features Of Rapid Mixer Granulator Homogeneous binder distributionShort batch time and reduce cleaning timeMaximize CIP effectivenessAir purges sealing system for main stirrer shaft and granulator shaftAll internal contact parts are polished to the mirror finishPLC based operating panel for precise control of process & automationA high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.The seal housing and drive shaft may be flushed with cleaning water, which is then, drained away from the machine through built in drain tubesGranulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaningAll moving part of the machine is totally enclosed to eliminate accidentThe machine cannot be started unless and until the mixer cover is properly closedAll contact parts are made out of SS304. SS316 provided on demand on extra costFlush wall type discharge valve eliminates pockets at the port of discharge valve Optional Facilities Available On Demand At Extra Cost Flameproof motors with flameproof operating panelDischarge provided on left or right side (as per granulation room layout) to suit client's requirementIPC Lifter or Vacuum Loading System for dust free material chargingGeneral Structure made out of completely from Ss304 material instead of SS304Cladding on mild steel structureWater jacketed product container with temperature sensor for productA.C. Frequency Drive for speed variation of Main Motor & Granulator MotorPneumatic system for opening and closing of the top lidTriclover ended connection on top cover for fitting of spray ball for inbuilt cleaningTriclover ended connection on top cover for fitting of spray nozzle for spray of bindersProxy for FBD bowl detection at discharge valveWet mill at discharge valveBinder spray systemOperating Panel

• Brand Name: Adinath
• Type: Granulator
• Application: Powder
• Packaging Details: Product & Transport Worthy Wooden Packing
• Supply Ability: 5 Unit/Units per Month
• Port: Mumbai

Rapid Mixer Granulator – The High Shear MixerGranulator is a multi-purpose processor equally suitable for high speed dispersion of dry powders, aqueous or solvent granulations, and effervescent products and melt pilletization.

Mixing Bowl & Cover: S.S. 304 Bowl Design In Three Sections I.e Flat Bottom, Cylindrical Mid Portion And Conical Top Portion For Efficient Mixing Operation & Provided With Counter Balanced Lid. Lid Provided With Vents, View Ports & Charging Openings. Main Impeller & Drive: The Main Impeller Consists Of Dual Speed 750/1500 Synchronous Dual HP TEFC Motor, Coupled Through A Belt Drive To A Worm Reduction Gearbox With Chain Coupling. The Impeller Is Designed To Provide Mixing At The Bottom And At The Centre Of The Bowl And Is Driven Through A Specially Designed Bearing Housing That Facilities Inside Wash Facility For Quick Change Over And Also Prevents Leakage Of Powder From Bottom Entry And Leads To Longer Life Of Gear Box. Chopper: The Chopper Drive Consists Of Dual HP Dual Speed (1440 / 2800 Synchronous Speed) TEFC MOTOR. The Motor Shaft Is Of S.S. And The Chopper Has Specially Designed 4 Blade S.S. Impeller. The Shaft Is Integral With The Motor. The Assembly Mounted Horizontally Into The Bowl. Discharge Port: The Discharge Port Is Mounted Horizontally Into The Bowl With Vertical Downward Opening. The Opening Is Operated By Pneumatic Cylinder And Discharged Can Be Regulated For Required Opening. Mounting : A Sturdy M.S. Channel Frame Is Used To House The Drive Assemblyat The Bottom. The Bowl Is Mounted On The Top. A S.S. Staircase And Railings Are Provided For The Platform. The Platform Is Half Covered With S.S, Dimpled Plates. For Safe Movement Of Operater And The Area Under The Bowl Is Covered With S.S. The Entire Body Is Covered From The Sides By Suitable S.S. Covers. Note : For RMG 25, Which Is A Lab Model Working Platform, Staircase And Railing Is Not Provided. The Operator Can Ascess The Machine From The Ground Level Of The Machine. Also The Entire Mounting Is Covered With S.S Mixing Bowl & Cover: S.S. 304 Bowl Design In Three Sections I.e Flat Bottom, Cylindrical Mid Portion And Conical Top Portion For Efficient Mixing Operation & Provided With Counter Balanced Lid. Lid Provided With Vents, View Ports & Charging Openings. Control Panel : The Control Panel Is Mounted On Platform And Is Provided With Actuators For ON / OFF , Slow , Fast Operation.   Auto / Manual Controls.  Timer.  Indicator Lights.   Ammeter / Voltmeter For Both Motors.   Controls For Discharge Opening / Closig.   Air Regulator & Pressure Guage & Air Filter. Optionally A PLC Based Control Panel Can Be Provided. Main Panel : Main Panel Consists Of All Prewired Connections And It Has Only To Be Connected To The Electrical Supply. The Circuits Consist Of MCCB And The Relay. Wires Coming Our Of The Connections Are Numbered For Easy Recognition. Special Features Of Rapid Mixer Granulator Air Purged Shaft Seals Eliminating Powder Entering The Seal.  Built In Cleaning System For Both Shaft Seals.  Layouts To Suit Indicidual Requirements Possible.  Machine Can Be Provided With Loading & Unloading Units To Form An Assembly Line & Reduce Material Handling (Optional Feature)Machine Can Be Provided With Loading & Unloading Units To Form An Assembly Line & Reduce Material Handling (Optional Feature) Fenner Taper Lock Pulley On Main Drive To Reduce Vibration And Better Transmission Efficiency.   Main Bearing Housing Provided With 3 Nos Oil Seals And Sleeve To Minimize Powder Leakages / Corss Contamination.   Chopper Motor With Built In S.S. Shaft To Eliminate Roller, Bearings And Reduce Maintainence.  Main Panel Provided With Pressure Switch Control For Proper Functioning Of The Machine At Desired Presure Of Air Only To Prevent Powder Entry Into Impeller And Eliminates Jamming Of Impellers.   Circuit Provided With Interlock Contactors So That Chopper Cannot Operate Directly , Independently.   Discharge Plunger Provided With 3 Position Solenoid Valve To Open And Close At Desired Levels, Thereby Regulating The Discharge And Preventing Discharge Of Large Lumps.   Pneumatic Circuit Provided With Non Return Valve And Water Inlet./ Outlet Connections For Facilitate Washing Of The Main Impeller Asembly Without Dismantling, To Facilitate Faster Change Over. Safety Features: Locking Arrangement For Motor To Eliminate Accidently Starting With Open Lid. Enclosed Movinf Parts. Pneumatic System : The Pneumatic Systems Requires Air Pressure Of 3 To 5 Kgs/sq Cm. It Is Used For Operating The Discharge Valve(opening & Closing) Air Purging Of Chopper Drive And Main Impeller Drive To Prevent Cross Contamination. The System Consists Of An Air Filter Pressure Guage A 2 Way Solenoid Valve (for Discharge Valve) And Other Pipes Ferules & Pneumatic Fittings.

The rapid mixer granulator is comprehensively designed to achieve perfect mixing and consistent granules at a lower cost with higher productivity. The higher speed granulator by us has efficient mixing and enclosed control of granule size that eventually leads to rapid tableting speeds with improvised quality and least pitfalls. RMG is made to use for the making of wet mass, which is thereafter milled by blades to transform into consistent granules.High shear mixer granulator is a complete and sophisticated composition of mixing bowls, mixing blades, granulator, pneumatic discharge, motor, gear box, operating and the control panel. Process of Operation The super mixer granulator works on basically two factors to perfectly blend and mix together the granules. Firstly, spinning close to the bottom of mixing bowl under which the rapid mixer granulator spins close to the bottom of mixing bowl. Secondly the impeller in the whole mixture goes in a whirling-rising-tumbling motion that ensures a rapid and smooth distribution of all the dry parts. The big lumps that are formed during the wet mixing get broken down by a chopping tool that rotates at 1440/2880 RPM. The mixture is thereby discharged with the help of impeller that runs through the outlet. Characteristic features Specifically designed to meet the requirements of cGMP Comprehensive control panel configured with display system and timer All other contact and non contact parts are well furnished with stainless steel finish Components flexible for the cleaning purpose Pre-wired pneumatic and non pneumatic components for easier installation Discharge available on either side in accordance to the customer’s needs

Since we have years of knowledge, our organization has arose as foremost suppliers of Rapid Mixer Granulator Rely on us! We pay utmost attention while transaction, be it online or offline, the financial operations are carried out only under the supervision of experts and professionals. Rapid mixer granulator is designed to achieve excellent mixing and consistent granules at lower. Operating cost along with higher productivity, better mixing and closed control of granule size. Leads to faster table ting speed with improved quality and least rejections. Control panel is made up of S.S sheet metal. It is with special feature display system and micro processer with member keys. Display system consist of indicator lamps for compressed air supply, main motor, chopper motor, bowl lid limit switch and for closed pen status of discharge valve Specially designed bowl ensures constant flow of processing material there by reducing the process time have a short batch cycle time. Salient Features : Rapid graying mixer blade and the chopper blade gives a uniform and homogenous product of even particle size without lumps. Dual speed for the main motor depending on the product to be mixer. All mechanical and electrical components are in assembled condition ready for operation.

Rapid Mixer Granulator is designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP norm. SALIENT FEATURES : Dry Mixing approx 3 - 5 Mins Wet Mixing approx 5 - 10 Mins Wet Granulation approx    5 - 10 Mins Discharge approx    1-15 Mins Rmg Improved Processing :  Uniform distribution of all formulation ingredients. Short mixing and granulation time. Useful working capacity of upto 80% to 40% of bowl volume. Uniform granules by gentle processing. Wide range of applications. Easy scale up & Scale down between machine sizes. Bowl shape design to have no dead spaces. Rapid Mixer Granulator is designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP norm. INTRODUCTION: Machine will be complete with Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel and the Control Panel. MIXING BOWL: The Mixing Bowl is cylindrical with a large diameter and flat base. The Top portion of the bowl is conical in shape to assist circulation of cohesive powders. The Bowl is fabricated from S.S. 316 Quality Stainless Steel with all internal and external surfaces polished to mirror finish.

• Flameproof motor with flameproof operating panel.• Discharge provided on left or right side ( as per customer requirement.• Jacketed container for circulation of hot or cold water, with temperature sensing port for product. Jacket made out of SS304 & insulated with SS304. • PLC based power panel with touch screen based operating panel for process automation.• A. C. Frequency drive ( VFD ) for both motor variable speed of stirrer & granulator. • Binder preparation vessel with spray system.• Container with T/C end joint to collect the material from machine.• Inspection light lamp facility. Homogeneous binder distribution. Short batch time and reduce cleaning time. Maximize cleaning effectiveness. Air purge sealing system for main shaft and granulator shaft. All internal contact parts are made out of SS304 / SS316 or SS316 L & polished to the mirror finish. Electrically controlled power & operating panel. A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size. Inbuilt water flushing system at main stirrer shaft & granulator shaft for cleaning of shaft sealing during change over of product, with facility of built in drain tube   for wash water.  Granulator motor is provided with a removable stainless steel shroud, which covers the motor and simplify cleaning. All moving part of the machine are totally enclosed to eliminate accident. The machine can not be started unless and until the mixer cover is properly closed. Flush wall type discharge valve eliminates pockets at the port of discharge valve.  

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