Chemical Separator
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Our organization is renowned among reputed suppliers of premium and superior grade Chemical Separator across the nation. Customers are free to place small as well as bulk orders, timely deliveries of the same are our topmost priority.
Hot Process Bromine Recovery Plant
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The acidified feed containing Bromide salts is preheated and fed to Reaction-cum-stripping tower, where Chlorine gas and steam are injected. The Chlorine gas liberates free Bromine which is stripped out by live steam in form of vapors. These vapors are condensed in a series of condensers, and condensate is collected in phase-separator. The water phase is refluxed to the tower and separated Crude. Bromine goes for distillation to remove dissolved Chlorine. Pure Bromine after distillation is collected as bottom product. This Bromine is cooled and collected in product receiver/s. A Vent condenser condenses most of the Bromine and recycles into the system. The non-condensibles are taken to the Vent scrubber. The debrominated effluent from the stripping tower exchanges heat with the feed and is relatively cooled down. It may be taken for neutralization and effluent treatment. Bromine finds its application directly and indirectly in the manufacture of pesticides, agrochemicals, pharmaceuticals, fire-retardants, photography chemicals, and many others. Bromine occurs in nature as Bromide salt present in seawater and in-land brine which is used for the grassroots production of Bromine. It is also recovered from industrial effluents/ byproducts where it occurs as different Bromide salts. Ablaze has a long and successful record of design and supply of several Bromine Recovery Plants – both grass-roots and from industrial effluents. Being manufacturer of Borosilicate Glass equipment, PTFE components and PTFE lined components, Ablaze is well qualified to handle such recovery systems as these are the major Material of Construction used in such systems. Custom made designs are offered for various Bromine Recovery Plants, depending on the source of Bromide and the end use of final product Bromine. Typical Product quality for Bromine recovered from such recovery plants is as follows: Bromine 99.5% w/w min Chlorine 0.3% w/w max Moisture 0.1% w/w max However, the system can be designed to give the desired product quality as per the customer requirement. For eg. system can be designed to give dry Bromine if so required. There are two established Processes for the Recovery of Bromine from aqueous Bromide solutions.
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Concentrated Nitric Acid CNA ( i.e. high-strength nitric acid at 98 -99% w/w.) is an important chemical for Chemical & Pharmaceutical industries in general (like polymers & plastics, dyestuff, bulk drugs, explosives, Fertilizers and other important organic nitro-compounds). This acid is frequently used as "nitrating acid". Industrially manufactured Nitric acid is obtained as a weak acid solution, at a concentration of about 65% -67% w/w (max.), which is of no use whatsoever for the various processes stated above Owing to the physical behaviour of the nitric acid / water system, it is not possible to remove excess water from this weak acid by a fractional distillation process because this solution forms an azeotrope, a constant acid / water boiling composition at about 68% w/w. acid. To concentrate this acid further an extractive distillation process by adding concentrated sulphuric acid needs to be employed. While the water goes this sulphuric acid gets diluted, which can be again re-concentrated and reused for the concentration of dilute nitric acid again. Reconcentration of weak Sulphuric Acid The dilute sulphuric acid stream coming off the bottom of the Extractive Distillation Column is reconcentrated back to the same service by using BVR's sulphuric acid re-concentration plant, which can be coupled directly with the nitric acid concentration system so that no cooling of the weak sulphuric acid is necessary, thus saving a large amount of heating energy for the economical benefit of the user. NOx Absorption The NOx gases escaping from the Nitric acid Concentration System, along with bleaching air, are absored in BVR's special NOx absorption plant and is recycled back into the main system as an aqueous solution of nitric acid to the same System : the residual gases vented to the atmosphere have NOx. content below the acceptable values as per environmental norms. Pre-concentration of weak NA upto 60% by Fractional Distillation.
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Bromine Recovery Plant
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Bromine is available in the sea bittern, as well as Industrial waste e.g. Aq. HBr / Aq. NaBr / Aq. KBr. The Bromine concentration in the feedstock varies from 2 gpl to 300 gpl from industry to industry. SHAKTIÂ Offer suitable bromine recovery plant for the various feedstock. We suggest cold process for bromine concentration below 3 gpl and Hot process above 3 gpl.
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1 Piece (MOQ)
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