Sulfuric Acid Concentration Plant
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Sulfuric acid finds its application directly and indirectly in the manufacture of fertilizers, dyes, intermediates, and many others. Commercial Sulfuric acid is typically available as 98% w/w concentration. Several applications of Sulfuric acid involve the use of medium or high concentration acid, which ends up as relatively dilute acid by picking up water from the reaction. This dilute acid may be concentrated to bring it to the desired concentration level and recycled in the process. This takes care of an effluent problem and also, reduces the requirement of fresh make-up acid. Sulfuric acid is highly toxic and corrosive and reacts readily with metals, depending on its strength and operating parameters. Thus, very few Material of Construction are compatible to handle, process and store Sulfuric acid. Thus, special design and special knowledge are required to set up and operate plants handling Sulfuric acid. Ablaze has a long and successful record of design and supply of several Engineered systems for mineral acids. Being manufacturer of Borosilicate Glass equipment, PTFE components and PTFE lined components, Ablaze is well qualified to handle such systems as these are the major Material of Construction used in such systems. Ablaze also has in-house capabilities for Instrumentation and Automation, which is necessary for reliable and safe operation. Custom made designs are offered for Sulfuric Acid Concentration Plant, depending on the initial and final concentrations of acid, heating medium and cooling medium available, etc. The process basically involves boiling of Sulfuric acid to preferentially evaporate water. The process scheme and operating parameters are selected based on several factors like plant capacity, feed composition/ impurities, initial and final concentration, utilities available etc. A typical and generic flow scheme is shown for a Concentration of Sulfuric acid. The actual process scheme is decided based on the above factors Feed Dilute Acid is fed to the Evaporator/ Boiler at suitable operating pressure. The preferentially evaporated water is condensed in a condenser and the condensate collected. Multiple stages and Vacuum operation may be considered depending on final strength, utilities available and the plant capacity. At higher concentrations of acid, proper demister needs to be provided to avoid carryover of Acid Mist
sulphuric acid concentration plant
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We have firmly positioned ourselves as one of the dependable Sulphuric Acid Plant Manufacturers and suppliers based in India. We deal in two types of Sulphuric Acid Chemical Plant that includes : Sulphuric Acid Concentration plant Sulphuric Acid Dilution Sulphuric Acid Concentration Plant Sulphuric acid is used in many processes in chemical plants, thus making spent acid quite diluted. Disposing of this spent acid becomes an environmental pollution problem besides a waste of precious resource. The diluted spent acid can be efficiently re-concentrated up to a maximum concentration of 96% (w/w) and reused in the main plant process, thus saving the environment and that too by improving the economical bottom line. Thus, sulphuric acid recovery or concentration plant is a fantastic option for high sulphuric acid users in process plants. Concentration of Sulphuric acid is mostly performed under vacuum in order to reduce the operating temperature, especially for high concentrations. We offer turnkey solutions right from know-how & technology, to supply, installation & commissioning. Our plant comprises of equipments wherin the wetted parts are made up of Borosilicate glass 3.3, Fluoropolymers (PTFE, PFA, FEP, PVDF, PP, etc), High Nickel alloys, Graphite & exotic metals (Ta, Ti, Nb, etc.). The plants can be totally automated by PLC or DCS based systems and even integrated with computers (SCADA etc). Sulphuric Acid Dilution Sulphuric acid is a heavy chemical and finds numerous applications in the industry. It is the product of ‘Contact Process’ and commercially available as 98.5% (w/w) H2SO4 or stronger in the form of oleum. However, many of the processes and applications utilizing sulphuric acid require weaker acid than this. As a result, dilution equipment is often necessary in order to meet the requirement for this weaker acid. During dilution, considerable heat is generated depending on the extent of dilution desired. The Integral heat of solution of sulphuric acid is plotted in fig.1. The heat liberated sometimes is sufficient to produce boiling of the acid and so, provision is made for the re-circulation of a portion of cooled dilute acid, thus ensuring working at controlled temperature. From the above it will be clear that intimate mixing and efficient heat transfer form the pre-requisites for sulphuric acid dilution unit to avoid excessive temperature and local heating and uniform product concentration. Process Description Metered quantity of sulphuric acid is introduced to a heat exchanger with re-circulation of water through a pump from the tank containing pre-determinant quantity of water. The turbulence created in the heat exchanger ensures both intimate mixing and efficient heat transfer. When desired strength of acid is reached, the contents of the tank are transferred to storage and fresh batch can be started again. Benefits of Industrial Sulphuric Acid Plant High product quality is guaranteed, as glass is completely inert to sulphuric acid Available in wide range of concentrations and capacities Simple and easy to operate Operational reliability due to maintenance free in working Corrosion Resistant
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Sulphuric Acid Plant
3,500,000 Per Piece
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Sulphuric Acid Plant
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1 Pieces (MOQ)
Sulphuric Acid Plant
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aluminium name plates, Engraving Services, engraving, engraving plate
Sulphuric Acid Dilution Plant
500,000 - 1,500,000 Per set
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Sulphuric Acid Dilution Plant
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The acid should be added slowly to cold water to limit the buildup of heat. If water is added to the concentrated acid, enough heat can be released at once to boil the water and spatter the acid. Sulphuric Acid reacts with water to form hydrates with distinct properties.The system consists of : Dilution Chamber with accessories -Glass. Heat Exchanger – Glass. Glass Buffer as Receiver & Circulation of dilute acid (Optional). Dilute Sulphuric Acid Circulation Pump (Optional). Glass Pipelines, Valves, & Fittings and Thermo well. Non – Return Valve for Acid & Water Inlet. Expansion Bellows In PTFE for all Nozzles of Glass Components. Features : Fully customizable Easy to install Corrosion resistant Continuous method of producing the broad range of Sulphuric Acid grades (Dilute Sulphuric Acid from 98% to 10% ~ 15%) The all Glass & PTFE construction of plant eliminates the material corrosion and allows this profitable operation to take place safely. The unit can be offered vertical or horizontal as per site layout. Compact design. The equipment is simple and easy to operate. Control outlet acid temperature 6. Design temperature: 160° C
oleum
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GSFC has SO2 Oleum Plant with a rated capacity of 28,000 TPA.. The raw material for Oleum is Sulphur. Applications =Dyestuff Industries =Detergent Industries = As a whitening agent in Paper Industry =Petrochemical Products Packing =Oleum 23% is made available in Customer’s mild steel road tankers.
Sulphuric Acid Plant
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Sulphuric Acid Plant TSPL specialises in custom made process gas cooling systems for Sulphuric Acid Plant (SAP), Hydrogen, Methanol Ammonia & Sulphur Recovery Unit (SRU). TSPL references includes many well known National and International consultants, EPC Contractors, Process Licensors & Customers and some of the names are listed below :
Sulphuric Acid Plant
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We are offering sulphuric acid plant. We have the distinction of having installed one of the world’s largest whrs system for 2 x 3500 tpd in india and for 2400 tpd in europe for sulphuric acid plants. Tspl specialises in custom made process gas cooling systems for sulphuric acid plant (sap), hydrogen, methanol ammonia & sulphur recovery unit (sru) we offer optimised and cost effective design solutions for guaranteed satisfaction of the customer.
sulfuric acid plants
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Nuberg EPC has been providing plant design, engineering, technology and turkey solutions to the sulfuric acid industry for 20 years. We have our own technology specially designed and developed to increase the efficiency and cost-effectiveness of sulfuric acid plants. We are a global leader for executing turnkey sulfuric acid plants worldwide with exhaustive experience across difficult terrains. Sulfuric acid manufacturers from countries like Turkey, Egypt, Bangladesh and Saudi Arabia are some of our esteemed customers.Having our own indigenous technology, we have extensive know-how in sulfuric acid (H2SO4) process technology which helps us to deliver cost effective custom plants designs with world class quality. Advancements in sulfuric acid plant technology and design developed over the years have made Nuberg EPC a leader in the sulfuric acid industry. With proven track record and established proficiency in sulphuric acid plant engineering, design, procurement, construction, commissioning and project management, Nuberg offers global clients huge depth and breadth of specialized skills and experience at an optimum cost. Our in-house engineering set up is backed with over 300000 available engineering man-hours, latest tools and sophisticated engineering and project management software. Supported by international quality R&D centre in Sweden for specialty chemicals, we have been incessantly improving our sulfuric acid technology ever since. Strengthened by fully certified state-of-the-art fabrication facility for sulphuric acid production plant equipment, Nuberg has successfully assisted its valued clients around the globe and have leveraged a competitive advantage by supplying safe, reliable, efficient plants throughout the world within a stipulated time. Sulphuric Acid finds its way through a wide range of applications in the hydrocarbon (oil & gas) industry and is one of the most important industrial chemical. The major use of sulfuric acid is in the production of fertilizers, in petroleum refining to wash impurities out of gasoline, derivatives and other refinery & petrochemical products, in processing metals and in automobiles as the electrolyte in the lead-acid storage battery.
Sulphuric Acid Plant
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Formula (MOL) H2SO4 Molecular Weight 98.08 Appearance Colourless Liquid ( thick only ) Specific Gravity 1.84 CAS No 7664-93-9 Putiry 98% WW minimum Water < 2% WW maximum Solubility Soluble in Ethyl Alcohol, Easily soluble in cold water Safety Precaution Avoid skin & Eye contact, Strong irritant Total Installed Capacity 1,32,000 MTAnnum End use Application In Dye Intermediates, Pharmaceuticals,Fertilizers, Speciality chemicals Despatch mode MS Tanker or in MS drums
Sulphuric Acid Plant
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Catalyst and dehydrating agent in many organic chemical manufacturing and petrochemical processes, In the manufacturing of detergents, In the manufacturing of titanium dioxide (a widely used white pigment), and other dyes and pigments, In the manufacturing of fertilizers mainly phosphates but also zinc, ammonium and potassium sulphates, In the manufacturing process for a range of plastics, Metal processing such as picking and de-scaling of steel, and non-ferrous metal plating and purification.
oleum
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Sulphuric Acid Plant
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hydrogenators, crystallizers, industrial fermenter, acid filling machines
Sulphuric Acid Plant
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We are offering sulphuric acid plant. Sulphur is burned to yield so2. The gas is further oxidized in the converters which is an exothermic reaction. The catalyst used is v2o5. The sulphur tri-oxide gas is finally absorbed in the tower to yield h2so4 acid. Stronger acids may be made by dissolving. Our experience covers a wide range of chemicals. We execute the projects based on latest & cost effective know-how available in the world.
turnkey sulphuric acid plant
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turnkey sulphuric acid plant, turnkey steel plants
oleum
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oleum, CHLOROSULPHONIC ACID, Caustic Flakes, Diclofenac
oleum
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oleum, Tetrahydrofuran (thf), acetone toluene, Acetonitrile
oleum
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oleum, Sulfuric Acid, nylon-6, Melamine, Argon Gas
Sulphuric Acid Plant
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Zinc Sulphate Plant
Sulphuric Acid Plant
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Boiler Header, Hydraulic System, steam drum
oleum
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oleum, Chloro Sulphonic Acid, sulphur dioxide, sulphur trioxide
oleum
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oleum, Calcium Chloride Liquid, diluted sulphuric acid
oleum
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oleum, Sulfuric Acid, battery grade sulfuric acid, so3, diethyl sulphate
sulfuric acid plant
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sulfuric acid plant, Chlorine, oliun acid, Sulfuric Acid
oleum
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oleum, De-oiled Cake, crude soya oil, Single Super Phosphate (SSP)
oleum
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oleum, Sodium Hydride, Mono Chloro Acetic Acid, Hydrogen Gas
oleum
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oleum, dyes intermediates (chemical), Sulfuric Acid, solvent & nitric acid
oleum
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oleum, adhesive solvents, Industrial Solvents, Solvents
