Rotary Furnace
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Lead to be manufactured from Rotary Furnace can be obtained directly from scrapped batteries or as slag from Mini Blast Furnaces In case of former batteries are cut open or broken to segregate lead scrap, plastic and other materials from them; lead scrap in the form of lead powder/ plates etc. is charged in the furnace along with a proportionate charge of additives. In The case of latter, slag produced from Mini Blast Furnaces is charged into the Rotary Furnace, again with proportionate additives. This process is a batch type process. After filling the required quantity of raw material (either manually or mechanically), the lid of the furnace at the front is closed. The burner attached to the moving door is then fired. The Rotary Melting Furnace is very flexible and universal equipment used for recycling many non-ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as : Equipment scalable for installing higher capacities Recovers all lead in one production cycle Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material Requires addition of certain consumables Can be fired with various fuels Generates high Pollution both as Flue Gases & Fugitive Emissions Apart from plates and paste of lead oxide from scrap batteries, slag from Mini Blast Furnace is charged in the Rotary Furnace. In addition to these, certain compounds of sulphur are also present in the batteries. When this material is heated in the Presence of carbon, lead oxide is converted to lead. This conversion along with burning of fuel generates flue gases and fumes containing dust, dirt, oxides of lead, lead particles and such other impurities etc. Hence, to meet various goals of maintaining employees' health and factory environments as well as regulatory requirements, it becomes imperative to get high end Air Pollution Control Systems to be installed with the Rotary Furnaces.Rotary Chamber Advantages : Recovers 100% lead in the first operation. Slag produced is lead free. Equipment can be scaled up for higher production capacities. Many chemicals are required for operation. High power consumption. Rotary Furnace : We have two models of Rotary Furnace, one without barrel (Flame Shape) and another with barrel (furnace body). Both designs are advantageous, depending upon requirements. Barrel Type Rotary Furnace :This is traditional design. Smelters have been using this type of furnace from very olden days around the world. But the final product is MIXED Lead (DOGALA Lead) and the recovery is also lesser as compared to our newly designed Rotary furnace. I will explain it in next paragraph. The reason for lesser recovery is cogging of slag into the tap out hole and In this turning process molten lead is mixed with slag and small amount of lead is retraped with slag so recovery is further reduced. So we designed Rotary furnace without barrel.Rotary Furnace without Barrel or Flame Shape Rotary Furnace :In this type of furnace, following advantages had been practically gained : Barrel type Rotary was designed for Iron Smelting, not for Lead, as we all know, thermal conductivity of Iron is very much different than Lead. Iron thermal conductivity is 80 while Lead thermal conductivity is 35 W/(m K). It considerably reduces with temperature. So, we increased L/D ratio of Furnace. This reduces temp. of exit gases, hence utilisation of energy is increased.
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Description: Muffle Furnace: Muffle Furnace is used for incineration of solids. Temperature range up to 1000°C Working temperature 930° C Temperature controlled by energy regulator complete with Pyrometer and Thermocouple. Digital temp controller can be mounted on top side also. Option: Digital temperature indicator-cum controller. Features: High performance Durability Reliable Other Details: Castings are made of thick mild sheet reinforced with iron angles and painted with powder coating. Heating chamber consisting of regular horizontal shape totally enclosed muffle baked at 1200 ºC. Heating element meter made of kanthal wire. Light ceramic insulation provided into furnace body. Furnace are equipped with dependable indicator pyrometer having a scale calibrated in 25 increments at 1000º C. Silver fuse is provided to protect the heating elements pyrometer. Pyrometer is equipped with chrome alumel thermocouple. Furnace can be operated continuously up to 900º C.
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100% Solid state modified advance IGBT design with precise power control. Encloser built from 2.5 mm thick Mild steel sheet with single welded body structure with powder coating. Heavy duty HOT-POT with suitable capacity with manual as well as Hydraulic Tilting mechanism. De-mineralised Water circulation unit with Plate Type (Alfa Laval) heat exchanger, water pump (S.S Body) & necessary pressure and temperature gauges along valves. Product Specification Power Rating: 450KW TO 1500 KW Frequency: 1 KHZ to 3 KHZ Size: 1.5 Mtr X 3.5 Mtr X 1.2 Mtr Automation: Optional with touch screen. Molten Metal All Ferrous and Non-ferrous Application Foundry Steel Plant Rolling Mills Electrolytic Corrosion Resistance Copper Coil For Large Coreless Furnace, Plasma Induction Uses Heavy Wall Extruded Copper for Free Standing Strength and Rigidity. Each Turn of the Coil is Supported By a Number of Heliarc Welded Studs Bolted to Vertical Support Posts to Guard Against Mechanical Vibration. No Clamping is Required and all Joints are Heliarc Welded to Guard Against Water Leaks. Run Outs Tend to Freeze Against the Coil Face, Preventing Costly Damages.
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Muffle Furnace
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details : muffle furnace with profile controller digital size in cm : 22x10x10, size in inchs : 9x4x4, watts for 1200° : 2000 watts digital profile controller
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Muffle Furnace
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Muffle Furnace offered by us are highly popular among the domestic and international clients. The Muffle Furnace is used for incineration of solids. The temperature is controlled by energy regulator. The Muffle Furnace comes complete with Pyrometer and Thermocouple. The instrument is also with digital temperature indicator-cum-controller. Specifications : Temperature range up to 1000oC Working temperature 930oC Used for : Paper industries Packaging industries
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SIS – 1332 Light Weight High Temp. Ceramic Fiber Wool Insulation. Outer Body Double Walled Thick P.C.R.C Sheet Duly Powder Coated. With stepdown transformer . Max. temp. 1600 Degree C with silicon carbide rod & PID controller. Max. Working Temp. 1450 Degree C . OPTIONAL : (A)Profile controller with reamp/soak facility. (B) Thyristor System to avoid external step down transformer. Working Sizes: 4”×4”×9”(100×100×225mm) 5”×5”×10”(125×125×250mm) 6”×6”×12”(150×150×300mm) 8”×8”×12”(200×200×300mm)
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Bluefic Industrial and Scientific Technologies is a brand well- renowned for offering fine quality Laboratory Muffle Furnace to our valuable customers worldwide. We are engaged Laboratory Furnace Exporters, Laboratory Muffle Furnace Suppliers in India globally at customer-friendly prices to our clients. We offer to muffle furnace which is made from steel and covered with powder-coated paint. Our products are also used in laboratories to heat certain media in glass vessels. Based in Haryana, we are constantly modifying our trade activities to fulfill the ever-changing demands of our clients to ensure complete customer satisfaction. Being prominent Laboratory Furnace suppliers in India, we deliver our orders within the promised timeframe to our clientele globally.
Muffle Furnace
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Sun Lab Muffle Furnace - construction for robust structure, whereas, it's inner side are made of ceramic muffle for complete safety. The outer side of muffle furnace is carved from thick gauge and is coated with M.S. powder. Its outstanding performance and excellence has made us one of the well known Thermolyne Muffle Furnace Suppliers in India. We have also gained recognition in international market as one of the supreme Electric Muffle Furnace Exporters.Features Tabletop-Model Double walled in construction Inner made of Ceramic Muffle Outer made of thick gauge M.S. powder coated High grade Insulation Front opening Door Long Lasting Heating Elements Side Mounted Control Panel for easy access Solid State Digital Temperature Controller Cr / Al-K-Type Sensors Solid State Safety Fuse Temperature 960 deg C is also available. Programable controller available. Side mounted control panel is also available. Printer interface available. Equipped with CFC free refrigerants and air- cooled compressors, the instrument performs conditioning procedures'required in various industries. The Humidity Chamber comes with aerodynamically shaped fans for maintaining heating, cooling, humidification and dehumidification efficiency and provides environmental simulations. Working size 4" X 4" X 9" 5" X 5" X 10" 6" X 6" X 12" 9" X 9" X 18"