Ingwenya Mineral Oprations Pvt. Ltd. Peenya, Bangalore, Karnataka

The Wet Drum Magnetic Separator is a low intensity separator used in the recovery of magnetic susceptible material from non-magnetic susceptible material - primarily Magnetite and Ferrosilicon - in dense media applications. The unit is most effective in a Primary application with high throughput and recovery. Wet Drum Separators find use in a wide variety of applications like magnetic media recovery, purification of solids carried in liquid suspension and iron ore concentration. We offer two types of Magnetic Separators based on the nature of magnetic circuit.

Ingwenya Mineral Tech offers high performance and reliable Vibrating Screens for the mineral recovery sector. Special arrangements with industry leaders like Screen Doctor, South Africa enables us to source and supply the latest in Vibrating Screens to suit varied applications.   Designed and engineered with high levels of customization to meet your specific needs and applications, Ingwenya Mineral Tech offers a full range of light and heavy duty Vibrating Screens to handle various materials. Vibrating Screens from Ingwenya Mineral Tech are available in various options:     Suspensions: Springs, Rubber & Screen Mounts   Screening Surfaces: Woven Wire, Wedge Wire; Poly Panels & Rubber Panels   Deck Frames: Runner or Box type   Exciters: 2 or 4 vibrator motors & geared exciters   Liners: Hard wearing plate, Polyurethane, HDPE & Rubber lined plate   Fabrication: GR300WA, 3CR12, 304 and 316 Stainless steel   Protection Coatings: Enamel Painting, Powder Coating or Hot Dip GalvanizingVibrating Screens from Ingwenya Mineral Tech are suitable for a wide range of applications like:   Mining: Coal, Gold, Platinum, Diamonds, Iron Ore, Chrome & other base metals    Industrial: Foundries, Glass, Recycling & Chemical    Food Industry

Modular Coal Washery enables us extend our expertise across a vast range of technologies like. Design & Construction of Modular Coal Washing Plants . Operation & Maintenance of Coal Processing Facilities. Pre-Feasibility & Feasibility Studies. Due Diligence Investigations.

Wet Low Intensity Magnetic SeparatorThe Wet Drum Magnetic Separator is a low intensity separator used in the recovery of magnetic susceptible material from non-magnetic susceptible material - primarily Magnetite and Ferrosilicon - in dense media applications. The unit is most effective in a Primary application with high throughput and recovery.Wet Drum Separators find use in a wide variety of applications like magnetic media recovery, purification of solids carried in liquid suspension and iron ore concentration.We offer two types of Magnetic Separators based on the nature of magnetic circuit. They are:Interpole: This design offers the magnetic circuit in an axial interpole configuration with alternating polarity and helps in obtaining a clean magnetic concentrate. The Interpole Magnetic Separator is available in drum diameters of 380, 610, 760, 915 & 1220mm and in widths ranging from 305mm to 3050mm, in increments of 305mm.Maltipole: This design has magnets arranged in a radial circuit and offers very high flux concentrations. Ideal for heavy media recovery applications, these drums are usually 915mm in diameter and are available in widths ranging from 305mm to 3050mm in increments of 305mm.

Jigging Machines for Coal & Minerals are specialty offerings from Ingwenya Mineral Tech – with the IMT Under Bed Pulsated PLC Controlled Jig is entirely manufactured in India and has a number of improved process and mechanical features. The intermittent supply and exhaust of Jigging Air into the Air Chamber beneath the Jigging Bed is controlled electro - pneumatically through a Piston Valve System. As the feed advances along with the Jig Pulsation of water, it gets stratified in Density Layers.

Capacity : 50 to 1000 TPH

The special design of the IMT Under Bed Pulsated PLC Controlled Jig ensures top class performance. Our design includes:   Under bed Jigging Air Pulsation System  The intermittent supply and exhaust of Jigging Air into the Air Chamber beneath the Jigging Bed is controlled electro - pneumatically through a Piston Valve System  The frequency of air intake and exhaust Piston Type Air Valve can be controlled through PLC Programme based on the characteristics of Raw Coal and Mineral Ore.  As the feed advances along with the Jig Pulsation of water, it gets stratified in Density Layers.  The heavy fraction of the stratified feed material is sensed by  Hydrodynamically designed Float Sensors, which operate in tandem with Ultra-sonic Sensors, and senses the heights of the bed of stratified heavy feed layers at particular cut density.  The heavy stratified fractions sensed by the Float Sensors are discharged through electro-hydraulically controlled Discharge Gate System.  The IMT Coal Jig provides three options for heavy settled material  discharge – Rotary Valve System, Hydralic operated Discharge Gate System & Dewatering Bucket Elevator. The various features of the Jig are integrated and controlled through PLC and Beneficiation Program developed for specific raw material settling characteristics. The IMT Coal Jig can handle coal of various size fractions - Coarse Fractions like 125 –13mm, 100-13mm, 75-13/0.5mm & 50 -13/0.5mm besides Fines Fractions like 30-0.5mm, 25-0.5mm, 20-0.5mm & 16/13-0.5mm.  The IMT Coal Jig capacity ranges from 50 to 1000 TPH and Mineral Jig can handle Iron / Manganese Ore / Slag in Lump and Fines ranging from 20/18-8mm and 8/6-0.3mm respectively with a capacity range of 50 – 500 TPH Specially designed COMBO JIG can handle both lumps & fines fraction. Laboratory Bench scale and Pilot scale Jigs are available.

The DEC Flotation column is a high efficiency flotation cell which treats slurry feeds with a wide range of particles sizes and will float up to 1.5 mm (12 Tyler) particles with ease, at high metallurgical efficiency. The DEC Flotation column combines low capital cost and high throughput design with a unique bubble generator to offer the advantages of low power and water usage whilst acting as both a Rougher and a Scavenger in one compact unit.   The design is anti-choking and provides a simple restart after a power or plant outage. DEC Flotation column is the smart way to float coal, phosphate, iron ore and other minerals, efficiently and economically.DEC Flotation columns perform well in recovering phosphate in normal phosphate beneficiation plants, and can also be used in secondary recovery operations to produce low cost saleable phosphate from tailings dumps and tailings ponds. DEC Flotation columns are effective in reducing silica, magnesium (dolomite), aluminium and iron content of phosphate ores and offer a way to upgrade low grade phosphate ore to saleable high grade phosphate rock suitable for phosphoric acid manufacture.   DEC Flotation columns have been proven to reduce the silica content of iron ore, to below 3% %, whilst improving the iron ore grade from 58-61% to 64-66%, so that high silica iron ores can be upgraded to produce saleable iron ore.DEC Flotation columns are very effective in coal processing and typically will reduce ash contents of 20-45% ash to below 10%. DEC Flotation columns have been proven in the treatment of both mined coal and in secondary recovery plants, where saleable coal can be produced at low cost.

The coal preparation division has rich experience in projects that involve construction and technical renovation, besides expertise in the design and consultancy for new coal preparation plants. At Ingwenya Mineral Tech, we have experienced and highly skilled personnel for the design of preparation plants to produce both power-generation coal as well as metallurgical and coking coal. What’s more, we also bring in expertise in the analysis of coal quality and selection of the most suitable technical process.