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Z-Line DUST SEPARATION Filter Systems
Z-Line Filter Systems POWERFUL FILTER UNITS FOR DUST SEPARATION The new filter series Z-Line offers a large selection of filter solutions for flexible use in industrial extraction. The powerful units guarantee a safe and healthy working environment. Because of their low consumption of current and compressed air and the long interval between services they are very economical. KEY FEATURES: High performance filter Ensures a safe and healthy working environment Low space requirements Optimum consumption of power and compressed air Filtration systems with filter cartridges, integrated low noise fan, control panel with distribution system to control the function of the filtration units Possibility of various models with pre-separation to remove large or glowing particles Suitable for use in the widest range of filtration applications (extraction from flame cutting machines, welding tables, grinding units, grit blasting etc.) Collection bins for simple dust removal with quick release system Easy maintenance of all filter parts - Easy installation - Long service life is ensured by the use of filter cartridges with a high degree of separation of 99.9 % with a particle size of 0.5 μm Low pressure drop during operation of the filter cartridges Low operating costs Explosion-proofed version to ATEX Optional dust removal in BIG BAG
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THERMAL CUTTING PROCESSES Tables
Progres+ Cutting Tables EFFICIENT, EFFECTIVE, ROBUST DESIGN FOR EVERY THERMAL CUTTING PROCESS Progres cutting tables create the prerequisites for ideal production conditions in the plasma, oxy-fuel and laser cuttingprocesses. - Our environmental technology systems sustain the health of people in the workplace, make their work easier and conserve our environment. - Modular construction of table simplifies transport and Installation. This also allows possibility of extending the cutting table later without difficulty. - Sectional exhaust ventilation ensures the concentration of the entire ventilation process upon the cutting table and thus uses minimal fan power to achieve complete ventilation of cutting dust and smoke, even when the cutting table is not completely occupied. It has minimal pressure loss. - Integrated pneumatic control for the flaps ensures the extraction sections to match torch position. The valve actuation is either mechanical or through PLC depending on customer needs. The pressure loss is minimum thanks to the tight fit of the flaps. - The deep trays can hold relatively large amount of slag and can be easily removed from the table with the help of a crane. - Designed for high load capacity as standard design. They can also be custom designed for large loads, special cutting grids to suit the processes.
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TerraBlade D Profile Cutting Machine
TerraBlade-D - Profile Cutting Machine STATE OF ART,AFFORDABLE & POWERFUL Newly Developed state of art, affordable CNC profile Cutting system. TerraBlade a popular CNC Profile cutting machine, is idealy suited for small and medium prodution companies to take control of their prodution by doing their own steel profile cutting in house. Equipped with simple, easily operatable gas console supplemented with MS 932 torch & its quick change nozzles ensure high quality gas cutting. Ideally suited for Variety of plasma system increase the scope of applications. Extrely stable & reliable German technology at indian price. . We are occupied with offering TerraBlade-D Messer’s best profile cutting machines, which are accessible in different sizes and details to provide the requests of customers. Perfect for little scale business or workshops, these machines are sturdy and light weight. These are utilized crosswise over different businesses for number of utilizations. KEY FEATURES: Minimum Maintenance & Maximum cut performance Simple yet powerful system delivery high cut quality Minimum investment, Lower installation & Lower cutting Cost makes it deliver lowest cutting cost per price Innovative design principle, complying to European design & safety standards makes this systems extremely suitable for majority cutting application in the fabrication industry.
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Swift Blade Laser Machine
SwiftBlade - Fume Extraction A NEW GENERATION IN THE LASER CLASS Plasma fume extraction machine with incorporated fume extractionto meet every natural standard for dust and exhaust. The fume era rates from plasma and laser cutting will change with the procedure parameters, for example, cut rates, add up to cutting time and material thickness. Compact design reduces space requirements. Positioning speed of 50 m/min with acceleration 0.5greduces idle time between cuts. Laser class enclosure to house the cutting areas for ease of access, extremely reliable and safe operation. Easy access to the cutting bed permits quick andefficient unloading and reloading, reducing idle timebetween plates. Integrated fume extraction to meet all environmentalstandards for dust and fumes Extractors & dust filter tobe arranged by customer. Specially designed slag trays for easy table cleaningand efficient extraction. Global controller, the most user-friendly touch-screenController on the market means: Easy operation, fromloading program to cutting in only steps. Fast Lifter: stroke speed of 28 m/min so less than 0.3seconds for full stroke. Reliable height control via extremely sensitive capacitivecontrol improves nozzle life and cut quality The machine is equipped with scan cut feature formaximum utilisation making the cutting operationeconomical
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SUPERTHERM HIGH POWERED TORCH
SUPERTHERM HIGH POWERED TORCH FOR MAXIMUM REQUIREMENTS IMPLEMENTATION: Hand torch for heating, brazing, hard soldering, flame straightening, rust removal, de-scaling and flame phosphating Shaft diameter 22 mm Max. heating power:- Acetylene ca. 74 kW - Propane ca. 348 kW Available in various sizes and lengths For Acetylene, Propane, Methane, MAPP® ADVANTAGES: Variable torch inserts for extreme demands Robust, corrosion resistant Aluminium valve bodies with hard coating Easy adjustment and short length thanks to setting valves arranged at right angels High safety against gas back-flow and excess gas flow through sealing the units in the handle with radial sealing rings SCOPE OF SUPPLY: Handles Inserts for spot heating or surface heating, lengths up to 930 mm Flame scarfing insert to 250 mm flame width Accessories, consumable parts
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steel mill equipment
Steel mill equipment particularly robustly built implementation: specially suitable for the demands in the steel mill and steel producing industries, scrap yards and foundries comprehensive product range for all hand cutting and scarfing applications cutting range heavy duty cutting torches to 27 1/2 inch (700 mm) for acetylene, propane, methane, mapp® advantages: robust, stabile design meets the special demands and safety regulations of the steel mill industry special units for scrap cutting and hole piercing of low alloyed steels as well as slag and the processing of fire resistant coatings and concrete continuous quality control guarantees optimum application possibilities scope of supply: heavy duty cutting torches for hand cutting and the splitting of steel scrap powder feed equipment hand scarfing torches to deal with cracks, inclusions and local defects powder hand torches for high alloyed steels and cast iron powder machine cutting torches oxygen lances for hole piercing and for cutting of non-ferrous metals and slag powder distributors .
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STARLIGHT Combination Torch
STARLIGHT UNIVERSAL, COMBINATION TORCH SYSTEM IMPLEMENTATION: Hand torch for welding, brazing, soldering, heating and flame cutting Shaft diameter 15 mm Welding range to 14 mm Cutting range to 200 mm Available with DIN and BS connections for all fuel gasses ADVANTAGES: Universal field of application thanks to a wide selection of different torch inserts Especially robust version for extreme demands High media flow rates Easy operation of the mono-block valves High durability due to brass valve housing Ergonomic operation thanks to special handle shape Low spare parts stocks required thanks to modular system SCOPE OF SUPPLY: Complete welding and cutting kits Individual units for welding, brazing, hard soldering and heating, flame cutting, flame straightening, flame scarfing Accessories, consumable parts
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Starlet Combination Torch
Starlet UNIVERSAL, COMBINATION TORCH SYSTEM IMPLEMENTATION: Hand torch for welding, brazing, soldering, heating and flame cutting Shaft diameter 15 mm Welding range to 14 mm Cutting range to 100 mm Available with DIN and BS connections for all fuel gasses ADVANTAGES: Universal field of application thanks to a wide selection of different torch inserts High media flow rates and easy operation of the mono-block valves Robust version and extreme durability due to brass valve housing Ergonomic operation thanks to special handle shape Low spare parts stocks required thanks to modular system SCOPE OF SUPPLY: Complete welding and cutting kits Individual units for welding, brazing hard soldering and heating, flame cutting Special versions of handle Accessories, consumable parts
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Starcut Hand Cutting Torch
Hand cutting torches for flame cutting and gouging implementation: hand cutting torch for flame cutting to 500 mm hand torches for gouging various sizes and lengths available with din, bs and cga connections for all fuel gasses advantages: high backfire resistance through injector high consumable durability and resistance to environmental influences due to brass valve body better ability to dose the oxygen due to special concept of the valve actuator high stability due to the triangular arrangement of the stainless steel pipes high flow rates and easy adjustment of the media through the appropriate design of the monoblock valves better handling through ergonomic design, high operating comfort low spare parts stocks required thanks to modular system scope of supply: hand cutting torches scarfing torches accessories, consumable parts .
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STAR Combination Torch
STAR UNIVERSAL, COMBINATION TORCH SYSTEM IMPLEMENTATION: Hand torch for welding, brazing, soldering, heating and flame cutting, flame straightening and flame scarfing Shaft diameter 20 mm Welding range to 30 mm Cutting range to 200 mm Available with DIN and BS connections for all fuel gasses ADVANTAGES: Universal field of application thanks to a wide selection of different torch inserts Especially robust version for extreme demands High media flow rates Easy operation of the mono-block valves High durability due to brass valve housing Ergonomic operation thanks to special handle shape Low spare parts stocks required thanks to modular system SCOPE OF SUPPLY: Complete welding and cutting kits Individual units for welding, brazing, hard soldering and heating, flame cutting, flame straightening, flame scarfing Accessories, consumable parts
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SmartBlade Plasma Cutting COMPACT machine
SmartBlade - Plasma Cutting COMPACT, SWIFT AND PRECISE SMARTBLADE: MESSER KNOWHOW-YOUR PRECIES OUTPUT Messer German quality at a competitive indian price means value for money Compact design reduce space requirements Positioning speed of 12m/min reduce idle time between cuts High cutting speed of up to 10m/min possible For plasma Free standing control console for ease of access and safe operation Easy access to the cutting bed from all sides permit quick and efficient unloading ,reloading and reducing idle time between plates. Integrated fume extraction to meet all environmental standard for dust and fumes Specially designed slag trays for easy table cleaning and efficieint extraction Global control the most user friendly touch screen control on the market means. Easy operation from loading program to cutting in only three steps.
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Safety Audits EQUIPMENT
Safety Audits SERVICES FOR HEALTH AND SAFETY The Health and Safety at Work Regulations make the company itself responsible to a high degree for the operating safety necessary when working with gas supply systems. With our services you will meet all relevant legal requirements for your company and we will advise you further on the implementation of measures for safe working. We will assist you in documenting the observation of safety standards in the right way to conform with the regulations and thus to create the basis for a preventative safety protection. We will help you to fulfill the requirements for certification and audits. We will, on request, carry out regular inspections on your gas supply system on site to recognise potential sources of problems in advance.
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ProBlade cutting machine
ProBlade SOLID DESIGN, HIGH QUALITY AT A VALUE FOR MONEY PRICE The most economical access to the quality and support of the Messer World: This is the ProBlade, the first Messer’s global machine. With a small size, this CNC cutting machine has a stabile track construction and an ergonomic design, tough enough for a hard day’s work. ProBlade allows the combination of oxyfuel and plasma cuttingprocesses, to cover all commonly occurring materials and tasks. The installation of this machine is fast and easy, which saves costs and gets you into production. Summarizing: with the ProBlade you have value for money, uncompromising performance and, of course, the Messer quality at a reasonable price. STANDARD FEATURES 18 m/min speed: less positioning time, so more output Short lifts between cuts: higher productivity Stabile track construction, which maintains accuracy and is not easily misaligned Direct drive for reduced backlash and better power transmission ProBlade Includes an offline programming package: no hidden extras; efficient nesting without stopping production Up to 3 m (10’) plate width: allows cutting of large parts and efficient nesting of smaller ones to reduce scrap Global ControlS is a user-friendly, color touch screen control, 15” Twin-side longitudinal rack and pinion drive for accurate, reliable performance Can cut up to 150 mm (6”) with one torch and 75 mm (3”) with all four: able to handle the heavy jobs OPTIONAL FEATURES Can take up to four torches (maximum three oxyfuel and one plasma) for higher productivity ALFA Torch and Omniflow gas control system Pneumatic Punch Marker Laser Pointer
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OXYFUEL WELDING EQUIPMENT
SCOPE OF SUPPLY: Gas economisers with electrical ignition and safety torch holder for fuel gasses Acetylene or Propane / Methane / MAPP® (other versions on request) Hose connections and accessories for all fuel gasses Safety equipment for the protection of take-off points, distribution lines, individual pressure regulators, torches and hose lines Protective glasses Gas lighters, protection arms
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Oxyfuel Equipment
As market leader in the field of Oxyfuel equipment we offer a complete product range in *ORIGINAL MESSER QUALITY* with the most modern solutions for every application. Our program is oriented on the multi-faceted demands of modern practice so it offers the suitable system for every welding, cutting and heating process. The products are divided into individual ranges according to their main application, so they deliver the best performance both individually and in combination. To complement these we also offer comprehensive systems for heating and hand equipment for steel mill applications. Our many years of cooperation with gas suppliers has given us a high level of competence in the use of technical and high purity gasses. At our Groß-Umstadt premises, we combine many years of experience in welding and process technology with innovation, quality and reliability. The wide range of products offers solutions for almost every application. Messer quality pays off in economy and long, productive lives. Our customers are always kept up to date on the latest state of the art with regular, detailed product and repair training courses. Our main goal is to achieve maximum customer benefits. We achieve this with our knowledge of our customers’ requirements, a high level of technical competence and flexible, innovative products. The highest quality levels are taken for granted by us, our company has been operating under quality assurance to DIN EN ISO 9001 since 1991.
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OmniMat Fiber - Messer Fiber Laser Cutting Machine
OmniMat Fiber - Messer Fiber Laser MINIMUM MAINTANANCE MAXIMUM CUT PERFORMANCE The compact Messer Fiber Laser. High efficiency, highest reliability, low maintenance cost. KEY FEATURES: Low investment cost Low running cost Economically entry into the world of Laser cutting Easy to use Higher total efficiency of the fiber laser of approximately 30% (CO2 laser: approx. 10%) Positive bilateral longitudinal drives for good acceleration Reliable automatic hight sensing 35 m/min drive speed saves time between cuts No moving parts in the laser resonator Emitter diodes have long working lives (Over 50,000 hours) Completely maintenance free
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OmniMat Combo INNOVATIVE CUTTING Machine
OmniMat Combo A STATE OF ART, INNOVATIVE CUTTING SOLUTION Many users have to decide whether Plasma or Laser cutting is better. Each process has its own advantages. Messer OmniMat Combo supports both cutting process. With Messer OmniMat Combo, parts may be processed with either Plasma or Fiber Laser or in combination when a specific portion of a part requires laser quality. Nevertheless the majority can be cut with Plasma for best throughput and lowest operating cost. KEY FEATURES: More productivity More reliability More versatile Easier to use Low operating cost Economical entry into the world of laser & plasma combo cutting Higher total efficiency of the fiber laser of approximately 30% (CO2 laser: approx. 10%) Laser head equipped with adaptive auto focus unit, auto piercing sensor, Laser power monitor, smart lifter and auto height setting
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Oxy Fuel Cutting Machine
MultiTherm eco COMPACT PRODUCTIVITY FOR OXYFUEL AND PLASMA CUTTING Due to a high level of automation, easy set-up and user friendliness this machine produces quality components - quickly and efficiently. The symmetric wheel-housings and parking space for unused heads optimize the working width but keep space requirements reasonable. The combination of oxyfuel and plasma cutting processes cover all commonly occurring materials and tasks. KEY FEATURES: Working Widths up to 6 m Rapid Speed up to 12M/Min reduces time between cuts Cutting Speeds up to 12 m/min Working lengths up to 38 m Cutting processes: Oxyfuel, Dry Plasma Marking Processes: Punch marker, powder marking and single nozzle Ink-jet Productive, compact User friendly CNC control for fast set up Synchronized bilateral longitudinal drives for good acceleration Automatic setting of all gas flows for oxy-fuel (Omniflow) and plasma Reliable automatic height sensing Symmetric wheel-housing for max. usable width Parking space for unused torches over the wheelhousing increases effective cutting width Length of wheel-housing gives maximum stability with minimum dead length Electrical cabinet positioned over the wheel-housing so it is not exposed to thermal radiation from the cut plate increases lifetime Electrical cabinet accessible from the side simplifies maintenance and service Professional cutting at an affordable price
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MultiTherm eco OXYFUEL AND PLASMA CUTTING Machine
MultiTherm eco COMPACT PRODUCTIVITY FOR OXYFUEL AND PLASMA CUTTING Due to a high level of automation, easy set-up and user friendliness this machine produces quality components - quickly and efficiently. The symmetric wheel-housings and parking space for unused heads optimize the working width but keep space requirements reasonable. The combination of oxyfuel and plasma cutting processes cover all commonly occurring materials and tasks. KEY FEATURES: Working Widths up to 6 m Rapid Speed up to 12M/Min reduces time between cuts Cutting Speeds up to 12 m/min Working lengths up to 38 m Cutting processes: Oxyfuel, Dry Plasma Marking Processes: Punch marker, powder marking and single nozzle Ink-jet Productive, compact User friendly CNC control for fast set up Synchronized bilateral longitudinal drives for good acceleration Automatic setting of all gas flows for oxy-fuel (Omniflow) and plasma Reliable automatic height sensing Symmetric wheel-housing for max. usable width Parking space for unused torches over the wheelhousing increases effective cutting width Length of wheel-housing gives maximum stability with minimum dead length Electrical cabinet positioned over the wheel-housing so it is not exposed to thermal radiation from the cut plate increases lifetime Electrical cabinet accessible from the side simplifies maintenance and service Professional cutting at an affordable price
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MINITHERM - Combination Torch
Combination Torch Systems FROM LIGHT TO SUPER For welding, brazing, hard soldering, heating, flame cutting, flame straightening and flame scarfing IMPLEMENTATION: Small torch for welding, brazing, soldering and heating especially for applications in the jewellery and dentistry industries Shaft diameter 10 mm Welding range from 0,1 to 4,0 mm For all gasses ADVANTAGES: Various torch inserts from micro fine applications to powerful heating, melting and soldering work High safety levels due to injector suction principle Work without fatigue due to low weight Optimum freedom of movement due to compact size Can be used with all gasses Complete range of accessories such as bench lighter, holder etc. SCOPE OF SUPPLY: Complete welding, brazing and soldering kit Individual units for welding, brazing and soldering Accessories, consumable parts
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Metal Master Plasma cutting economical machine
Are you looking for an economical machine which gives full power in a small area? For simple plasma cuts, just oxyfuel or also both combined? With the new MetalMaster 2.0 you will get Messer quality at a unique value for money Price. Thanks to the space saving, compact construction the machine can be installed quickly ready for use. Levelling screws make child’s play of alignment on a flat surface. Bilateral longitudinal drives with precision guiding system maintains accuracy over long periods of use. Positioning speeds of up to 35 m/min positioning and a fast, intelligent torch lifter minimise non-productive times. The integrated fume extraction unit with fan/filter system satisfies environmental requirements. The user-friendly touch-screen control Global Control 2.0 means you need only 3 klicks from loading the part program to being ready to cut. The free-standing console keeps sensitive electronics away from the heat and dust of cutting. We will still stay in contact with you after commissioning: QR codes on the control console link you directly to the Messer support network if necessary. KEY FEATURES: 100% Messer, made in Germany for reliability and Quality For plasma up to 50 mm* For oxyfuel now up to 100 mm new Positioning speeds of up to 35 m/min. Integrated cutting table with fume extraction, flat bed machine Fast loading and unloading as the table is accessible from all sides Fast torch lifter (16 m/min.) with CNC controlled Z axis for process optimisation QR codes on the operating panel link you directly to your nearest service support station Additional sizes available: 4025, 6025, 8020 new Increased productivity and flexibility through new safety concept: the on-board light barriers make it possible to clear the table during cutting. new *depending upon the power source
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Messer Plamill CNC Cutting Machines
Messer Plamill THE FLAGSHIP PLATE PROCESSING CENTRE Plamill is a unique combination of Plasma cutting, Milling, Drilling, Tapping & marking system. With rapidly increasing demand for components with multiple operations on medium thickness plates with speed, accuracy & reliability, Messer has come up with a unique state of art solution for its customers - "Messer Plamill with straight and bevel cutting”. With a positioning speed of 36 meters per minute, multiple operations upto 50 mm thick plate becomes accurate & quick. High precision machine construction with dual beam provides a sturdy & long-lasting performance over the years.The prowess of this machine is the automatic tool change process, which can change upto 8 tools.This takes Plamill into higher levels of productivity by avoiding human intervention. By using helical milling & slot milling operations, bigger holes & slots can be made. The coolant is optimally spread for this operation to enhance tool performance. The unique marking system helps the user to mark the components with order numbers, part numbers, client name & component name for easy and unique identification. Messer CNC is a well known name in plasma cutting and edge preparation. When you want to detach the part from the plate, and make post cut edge preparation like V ,Y , X & I cuts, the front beam of this machine comes into action. It has a sophisticated and Robust plasma torch station which can be coupled with varieties of plasma sources depending on thickness and type of material to be cut.When you have components which involves plasma cutting, plasma bevelling, counter sunk boring, drilling, Tapping, Marking, Thread milling, Slot milling, trust “Messer Plamill”. For reliable production of high quality components, trust Messer cutting systems. Messer Cutting machines. No compromises.
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Machine Cutting Torches and Cutting Nozzles
Machine Cutting Torches and Cutting Nozzles FOR AUTOMATED CUTTING PROCESSES MS 932 The MS 932 is very versatile. It can be used with all fuel gases and is very safe to operate. The torch design prevents flashbacks even when piercing heavy, thick materials. ALFA The ALFA Oxyfuel torch takes oxyfuel cutting to an entirely new level. It internalizes many features that used to have to be on the outside of an oxyfuel torch, including height sensing and auto-ignition.
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Hand Cutting Nozzles
Hand cutting nozzles for all fuel gases implementation: for combination torch systems for hand cutting torches cutting range to 19 5/8 inch (500 mm) advantages: high cutting quality and optimum cutting output because of careful material selection high operating reliability through ideal matching of torches and nozzles long lifetimes thanks to surface protection guaranteed quality assurance through individual testing scope of supply: ring/slot cutting nozzles block cutting nozzles gas mixing cutting nozzles accessories .
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cnc cutting machine
For large working areas and square or bevel cuts using oxyfuel or plasma, the OmniMat® is the ideal machine. A full spectrum of marking processes is, of course, also available. OmniMat® is a large size CNC cutting machine with a heavy-duty structure and multi axis control, suitable for a wide field of applications and complicated cutting jobs. A number of different torch suspensions with tool holders is available, e.g. marking tools, punching and drilling devices, strip cutting attachments, triple torch or rotating triple torch, plasma arc contour bevel unit. The CNC cutting machine has a sturdy portal design, positive bilateral longitudinal drives and a precise machine guiding profile, providing you high cutting accuracy and contouring precision. Whether you want to cut with oxy-gas, underwater or dry plasma, whether straight cuts or weld preparations, the OmniMat® offers you the ideal solution. The patented Global Rotator®, equipped with advanced 5 axis robotic compound movement control technology, is ideally suited for "V" & "Y" contour bevelling with only one pass. This greatly reduces fabrication time and milling after the cutting process is now superfluous. The system is now widely used in industries such as shipbuilding, heavy industry, engineering equipment, etc. KEY FEATURES: Depending on the machine equipment a working width up to 12000 mm can be reached Stable construction to guide even the heaviest equipment accurately Linear guides on the bridge give smooth and precise cuts Designed with the most modern CAD tools for optimum dynamic performance and maximum robustness High performance AC drives for speeds up to 35 m/min and high acceleration Increased productive times through highest acceleration and positioning speeds The system is characterised by its high durability
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