Fusion Industries Limited . Nh 2, Faridabad, Haryana

Fusion stands tall as the most trusted and reputed brand for plastic pipes in India, now introduces Fusion blow moulded HDPE triple and Double Layer water tanks. Fusion has continued to set standards for excellence and innovation in the plastic industry with many firsts on the journey to excellence. Fusion believes in meaningful innovations and which has gives birth to Guru & Rock Fusion water storage tanks. Advance technology coextrusion fusion water tank manufactured with advance technique co-extrusion blow molding machine which is incorporated with spiral mandrel combination system with flow differentiation design to achieve the even wall thickness throughout the tank. This

Thermoplastic materials are susceptible to ultraviolet (UV) degradation upon prolonged exposure to sunlight. Evidence of such degradation could be observed as a color change. The rate at which degradation may occur varies based on the availability of air, water, oxygen and other oxidizing agents. Since UV degradation is a surface phenomenon the most efficient means of prolonging the integrity of the reinforcement it to place a resin-rich protective layer on the surface of the pipe. On account of this, fusion UV pipes are over-wrapped with an organic barrier layer to provide even greater UV resistance. The use of black pigment in fusion UV pipes will improve weathering characteristics by helping to screen out the ultraviolet light. Pigments are incorporated into the resin system to act as a further barrier to UV penetration into the laminate.

Two pipes to be jointe, Similar to conventional system by joining flanges through bolting only, Spring washer provided to absorb vibration of pump.

submersible flange joint piping system in a innovation in the history of PPR pipes. Because keeping in mind all the short coming of the existing available pipes for submersible pump. We have innovated an ultimate submersible piping system.The below mentioned are the dimension available in 3 mtrs length welded with flange socket with MS- Ring on the end of both sides, Resistance ton chemicals – Even with higher temperature up to 100 C as per ISO - 7471 .

CHLORINATED POLYVINYL CHLORIDE (CPVC) for Hot and Cold water application keeping up with modern innovations & technology involved in producing the best quality at competitive cost. Fusion CPVC pipes and fittings are most advanced for hot and cold water plumbing system giving numerous advantages like corrosion resistance, chemical resistance, fire resistance, low thermal expansion, safety for drinking water, freedom from leakages and wall dampening, lowest bacterial growth besides easy installation and cost affectivity. The strength of Fusion lies in its quality products and satisfied customers. Fusion over years has built a very large distribution network which adds to Fusion strength. Always on the look for new ideas and progress through modernization, diversification and expansion, Fusion is poised for a giant leap in the near future.

Thermoplastic materials are susceptible to ultraviolet (UV) degradation upon prolonged exposure to sunlight. Evidence of such degradation could be observed as a color change. The rate at which degradation may occur varies based on the availability of air, water, oxygen and other oxidizing agents. The use of black pigment in fusion UV pipes will improve weathering characteristics by helping to screen out the ultraviolet light. Pigments are incorporated into the resin system to act as a further barrier to UV penetration into the laminate. Since UV degradation is a surface phenomenon the most efficient means of prolonging the integrity of the reinforcement it to place a resin-rich protective layer on the surface of the pipe. On account of this, fusion UV pipes are over-wrapped with an organic barrier layer to provide even greater UV resistance.   The surface layer which includes UV stabilizers increase the service life of the PP-R pipe for around 5 years. UV stabilizers operates only on the surface layer, never contact with the inside liquid and PP-R pipe transports water safely. Designers and installers should note that although fusion UV pipe has a better resistance to UV degradation compared with normal PP-R pipes, depending on the weather conditions, the degradation of the material under the sunlight cannot be avoided completely.

Fusion ® submersible flange joint piping system in a innovation in the history of PPR pipes. Because keeping in mind all the short coming of the existing available pipes for submersible pump. We have innovated an ultimate submersible piping system.   Advantages Long life span – 50 to 100 years as per DIN-8077/78. Fusion PPR-Pipe is Food Grade and Hygienic. Easy Installation – conventional jointing system. Low cost. Low electric consumption due to more out-put and less pumping hours. Resistance ton chemicals – Even with higher temperature up to 100 C as per ISO - 7471 Range Of PPR Submersible Flange Pipes And Coil Pipes The below mentioned are the dimension available in 3 mtrs length welded with flange socket with MS- Ring on the end of both sides.

Push the pipe and the fitting into the heating tools. Once pipe and fitting are hot (after the correct time), pull out pipe and fitting very slowly, Joint the pipe & the fitting and push the pipe until it reaches the mark (that has to stay outside). During the jointing time the welded part of pipe and fitting must remain fix, without any rotation, During the cooling time, the welded part of pipe and fitting can be adjusted until cold, Fusion inspection. The outer fusion seam must be inspected. The seam must be present all around the pipe.

PPR pipes are manufactured from Polypropylene Random Copolymer raw material. This raw material is called Type 3. The most important feature of PPR that distinguishes it from the others is that it could also be used in hot water systems besides being used in sanitary networks. They have been marketed as an alternative to galvanized pipes and in near future they will dominate the market 100 % because of the superiorities they posses. The product has also fittings for connections. They are used for connections and they can be used in any type of transitions. There are fittings with metal parts for connections with the threaded pieces on the line. Socket welding is used as the connection method. Since the product has high welding capacity it is possible to make proper welding after 1-2 hours of training. The production is between Ø20 –Ø315 mm. The product could be produced in different colors.

PPR pipes are manufactured from Polypropylene Random Copolymer raw material. This raw material is called Type 3. The most important feature of PPR that distinguishes it from the others is that it could also be used in hot water systems besides being used in sanitary networks. They have been marketed as an alternative to galvanized pipes and in near future they will dominate the market 100 % because of the superiorities they posses. The product has also fittings for connections. They are used for connections and they can be used in any type of transitions. There are fittings with metal parts for connections with the threaded pieces on the line. Socket welding is used as the connection method. Since the product has high welding capacity it is possible to make proper welding after 1-2 hours of training. The production is between Ø20 –Ø315 mm. The product could be produced in different colors.

We have also introduced Joint less Coil pipe with Flange connection for the convenience of the customer by easy installation through Flange joints. It is available in different lengths and dimensions. The length can be increased by joining the flange pipe available in 3 miters length. In this system, extension piece is to be joined at both the ends, required for pump assembly and at top for fittings assembly.

PPR pipes are manufactured from Polypropylene Random Copolymer raw material. The most important feature of PPR that distinguishes it from the others is that it could also be used in hot water systems besides being used in sanitary networks.   Easy to weld Fast installation Installation without scrap Low costs At 20°C it stands up to PN25 50 years of service life is guaranteed Can be used at 95°C No corrosion No decrease in diameter due to reactions with minerals Doesn't contaminate drinking water with corrosion No crack formation due to ice under 0°C Depending on its elastic structure can be installed easily in hard positions Could be carried easily because of its weight being 1 8th of its metal substitute Enables to load trucks more and creates savings in terms of cost APPLICATIONS AND INSTALLATIONS The product is used at the sanitary lines of the buildings. Because of its endurance against hot water it could be used in heating systems and their state without the folio is not recommended. Momentary pressure and temperature rises may cause the pipe to explode. For these conditions Oxy-stable pipe with folio should be used.   Products are installed to the buildings according to the diameters given by the engineers. They are installed under coat or ground. The pipes are produced in 4 m lengths. With any type of fittings it could be connected with socket welding. For the transitions with the metal parts on the line fittings with metal parts are used.   Could be used in sun collector, too. Since the pressure is low at the system though it is affected by the sun, no problem occurs.   When the water inside the pipe gets frozen it doesn't exploit due to its stretching ability. However, the ice compresses the pressurized water inside the pipe as its volume increases. This compression can reach 80 bars momentarily. In this case the pipe may explode because of the pressure of the water. IMPORTANT POINTS   Under 0°C PP is glass-like (crystallized). It shouldn't be exposed to blows at this state. During transportation it shouldn't be carried by throwing. If the buildings whose installation is completed and are not going to be used throughout the winter, valves should be closed and the pressure should be taken out through opening the taps. Welding shouldn't be accomplished under 5°C. When the product is taken out of the welding tool it cools down fast and facial solidification occurs, since it is cold welding it doesn't resist to pressure. After the welding tool, the pipe and the fitting shouldn't be joined by twisting. There shouldn't be corrections being done for fixing inclination and distortation. If the Teflon of the welding tools are ruined, they should be replaced. PRODUCT LIFE It is guaranteed for 50 years under working conditions of 20°C and 25 bars. When the fluid is hot, depending on its temperature and pressure value of usage could be obtained from the table.

Particularly in the case of PP pipes there are several different molecular structures available on the market. In the simplest case the molecular chain is built up of one and the same repeating unit often the same as the monomer shown within the brackets). The polymer is then called homo-polymer. If instead the molecular chain is built up of two different repeating units( A and B) the polymers is called copolymer. In the case of PP the homo-polymer, often designated to PP-h, the repeating unit A is the monomer propylene. In PP copolymers, designated to PP-c, the unit B is the monomer ethylene. Dependent on how the repeating units A and B are arranged in the molecular chain, distinction is made between alternating, copolymers. Polyvinyl Chloride Pipes (PVC ) and PPR pipes can be manufactured with or without plasticizers. Examples of the former are garden hose, floor tiling and household articles. The addition of plasticizers increases material flexibility, but leads to some deterioration in other physical properties. Furthermore, some plasticizers display a tendency to migrate, escaping in the course of time so that the plastics becomes brittle. For these reasons, no pastiches are used in the manufacturer of PVC pipes for water mains and sewers. In this respect, the material is characterized as rigid PVC and this variety is termed PVC-U ( unplasticized PVC) according to ISO.

Polyvinyl Chloride Pipes (PVC ) and PPR pipes can be manufactured with or without plasticizers. Examples of the former are garden hose, floor tiling and household articles. The addition of plasticizers increases material flexibility, but leads to some deterioration in other physical properties. Furthermore, some plasticizers display a tendency to migrate, escaping in the course of time so that the plastics becomes brittle. For these reasons, no pastiches are used in the manufacturer of PVC pipes for water mains and sewers. In this respect, the material is characterized as rigid PVC and this variety is termed PVC-U ( unplasticized PVC) according to ISO.

Simple, Fast, easy bolted connection. Eliminates Butt Wedding. Eliminate socket fusion welding. Fast installation. Economical- A Union at every joint, hence reduce the cost of flange assembly. Easy to remove and rotate pipe for increase pipe life. No special tool required (Jack, Mirror, Electricity) Pressure: 4 Kgf to 16 Kgf. The Yeekay Technocrat (P) Ltd. (Fusion) proud to introduce mechanical coupling system for HDPE and PPR pipe jointing system. Economy : Fusion Mechanical Coupling design and developed to reduce the cost and time for installation. It avoid flange assembly as itself is a union at every joint. Housing : Made of durable plastic for rugged service condition. SS Teeth : Integral gripping teeth made of stainless steel inserts and molded, provide direct connection to the pipe. Rubber Gasket : Elastomer gasket with triple seal design provides a leak free seal. EPDM : Recommended for hot water service Temperature -30ºC to +85ºC Temperature Rating -34ºC to +110ºC   Nitrile : Recommended for petroleum products, hydrocarbon, air with oil vapors, vegetables and mineral oil. Temperature -29ºC to +82ºC  

Fusion stands tall as the most trusted and reputed brand for plastic pipes in India, now introduces Fusion blow moulded HDPE triple and Double Layer water tanks. Fusion has continued to set standards for excellence and innovation in the plastic industry with many firsts on the journey to excellence. Fusion believes in meaningful innovations and which has gives birth to Guru & Rock Fusion water storage tanks. Advance technology coextrusion fusion water tank manufactured with advance technique co-extrusion blow molding machine which is incorporated with spiral mandrel combination system with flow differentiation design to achieve the even wall thickness throughout the tank. This gives overall strength to the structure of tank.   Monocoque body - Light weight, well-balanced body supports stability. At Fusion, we play safe ensuring the highest standards  with advanced solid Monocoque structure, making sure that there is no compromise when it comes to your  Sweet Home.   Supreme Airtight Threaded Lid - Airtight screwable lid Keeps water fresh Keeps dirt and files out Does not blow in windy days. Bolder ribs Fusion Water Tanks score big when if comes to looks. A bolder front ribs, muscular styling, a strong lower body that looks apart, striking new threaded lid makes it a masterpiece. Plumber friendly Multi outlet option along with inlet and overflow configurations help plumbers in easy connection More Strong Advanced solid Monocoque structure with bolder ribs support stability and reduce bulging when the tank is full. Hygienic Food Grade HDPE material ensures that the water does not get contaminated when in contact with the water. Keeps water fresh Supreme airtight threaded lid ensures that the content of tank is free from dust and files. Uniform Wall The latest evolution of blow mould technology goes a step ahead of its predecessors. It re-examines the frame structure with consistent wall thickness and thereby allows even more effective balanced weight of whole tank

The system of fusion Air–Line special is made of engineering thermoplastics Acrylonitrile-Butadiene-Styrene (ABS) with a range of performance. Advanced manufacturing techniques allow the formation of a liner layer in the pipe bore. The liner is a high performance co polymeric material which offers extra strength (because it is permanently fused with the outer, ABS layer during the extrusion process).It also help from attack if exposed to some compressor oil details is available in our technical data. If in doubt always check before installation.   Quality - All pipes, fittings and valves are manufactured in an environment operating a quality system as per ISO 9001-2008. As part of this Quality System both raw materials and finished Fusion Air-Line Special products are subjected to rigorous quality control tests. In addition, long term pressure tests together with ageing, weathering and stressed environmental tests are carried out. Safety - The Butadiene constituents of fusion Air-Line affords resistance to accidental damage and prevents material fracture should the pipe be subjected to severe impact – even at sub-zero temperatures. Fusion Air –Line special design life of 30 years with a residual factor of safety of 2:1 Area of use - Downstream from the receiver are after cooling only. Fusion air line must not be threaded.   Technical back-up - From manufacture to market and instalation place, Fusion Air-Line Special is supported by a team of a specialist support engineers, which is readily available to give its expert advice on any aspect of the product. Technical Data - Design and installation with monogram & maximum recommended flow rates, pressure temperature parameters, for compressed Air temperature and installation guide and list of compressor oil suitability all details are given in our technical

The large diversity of end uses makes ABS one of the most successful thermoplastics available. ABS is a copolymer of Acrylonitrile, Butadiene and Styrene, blended to give unrivaled properties, offering benefits over traditional material like metal and other plastic pipes. Acrylonitrile imparts chemical resistance ensuring the pipework does not corrode or scale. The Butadiene content endows the material with impact strength and toughness particularly at low temperatures, while the Styrene content contributes to lustre, hence extremely smooth bores, and also ensures the strength of the material.   ABS PIPING SYSTEMS: The system is less expensive and very easy to install than metal piping; Feature superior flow to smooth interior finish; Do not rot, rust, corrode or collect waste; withstand earth loads and shipping (with proper handling); Resist mechanical damage, even at low temperatures; Performance at an operational temperature range of –40°C to +60°C; Are light weight (one person can load and unload): take less time to rough in than metal.   IMPACT STRENGTH Fusion ABS pipe is a relatively ductile thermoplastic which exhibits very high impact strength compared to other thermoplastics particularly at moderate low temperature. TEMEPATURE RANGE A great advantage of Fusion ABS pipe over other plastic systems is its ability to perform over a wide temperature range from –40°C to +80°C. This makes Fusion ABS pipe very versatile and capable of handling water carrying capacity at very low temperature places to very high temperature places. ENVIRONMENTAL ADVANTAGE The use of ABS contributes positively to the environment as it takes approximately one sixth of the energy to manufacture compared to metal products. This has direct savings in green house gas emissions. Additionally ABS is lead and chlorine free and can be readily recycled. CHEMICAL RESISTANT Fusion ABS PIPE is unaffected by both internal and external chemical attack by a wide range of acids, alkalis, ground water salts and other environmental factors. Fast, simple, high integrity jointing Cement Solvent welding is a simple process which produces a permanent joint of strength equal to, or exceeding, the pipe itself. No special tools, equipment, or hot work permit is required, No site down-time due to electricity shut down.

The large diversity of end uses makes ABS one of the most successful thermoplastics available. ABS is a copolymer of Acrylonitrile, Butadiene and Styrene, blended to give unrivaled properties, offering benefits over traditional material like metal and other plastic pipes. Acrylonitrile imparts chemical resistance ensuring the pipework does not corrode or scale. The Butadiene content endows the material with impact strength and toughness particularly at low temperatures, while the Styrene content contributes to lustre, hence extremely smooth bores, and also ensures the strength of the material.