Fab Consultants &engineers Pvt Ltd Ecotech XII, Greater Noida, Uttar Pradesh

An Optimum System for controlled feeding & transfer of material:Our Vibratory Feeder works on a classic yet affective principle of Electromagnetic Induction, which produces a vibration strong enough to propagate the material forward with controlled speed and desired quantity giving a uniform feed; moreover the vibration can be decreased or increased by an external controller as per the requirement of the hour.    Features: Simple Design. Easy Mechanism. Heavy Duty. High Efficiency. Completely Customizable. Easy Maintenance. Portable Structure. No relatively moving parts. Can counter varying bulk densities and flow properties. Improves production process. Evenly distributed material. It is one of the most efficient systems used to feed material at a controlled rate. Fabcon Uses specially designed coils that are heavy duty and can withstand the fluctuations and long working hours.The feeders meet the widespread demand for conveying bulk material under positive control.As previously mentioned, the machine can be custom engineered to suit different applications for different industries. Based on the capacity required, the bulk density of the product & its nature, vibratory feeders are designed to give best result. FABCON has specialized in adapting the machine to custom requirements and special application like de-oiling, segregation of material, linear, unidirectional flow vibratory table. FABCON uses state of the art technology and alignment systems that ensure long life and easy usage. The feeders are supplied with an electronic controlled vibration controller for controlling the vibration and for synchronizing the vibrator with other machines like conveyers, weighers etc. System Objectives: Vibratory Hopper: For controlled feeding. Vibrator coils Cross feeders in packaging industries. Separators: Used for minute foreign material removal and also de-oiling / watering purpose.   Equipment Specification: Electromagnetic in nature. Power supply 215v, 1ph,50Hz Amplitude: 3000 vibrations/minute. Trough: Stainless Steel 304. Length and width: As per Requirement and rate of flow calculation. Enclosed coil. Complete unit mounted on heavy base with suitable supports. Optimum use of fiber glass and spring steel leaf springs for maximizing the effect of the vibrations. Electronic controller: For vibration adjustment as per requirement.

Turn tables are used in End of line process, generally when the pouches are stacked in the carton boxes.The rotational feature speeds up the process and ensures that the product which needs to be stacked doesn’t accumulates at a single point and uniformly distributes across the table so that multiple people can work over it at the same time. General Specifications: The top circumference can be customized as per application Top-Nylon or SS cladded on Nylon surface 14 RPM fixed speed or VFD for variation in the speed can be provided Complete SS-304 grade structure in square tube sheet Imported Bearings 0.5HP imported gear motor Leveling alignment or Castors are provided for perfect alignment Customizable SS-304 grade side guards with smooth finishing

  Telescopic Loading Conveyor Fabcon offers an innovative technology to transfer packed goods such as cartons, bags, crates and flat base products which has a similar nature to expand and retract as a Telescope and is called Telescopic Loading Conveyor, which is being used widely in many industries for loading and unloading of material. Conveyors have become a necessary mode of transfer for easy conveying of cartons and bags where quick turnaround of containers and trucks is required. With telescopic boom different lengths of the conveyor are achievable suit the length of the container or truck or variable as it is filled or emptied. This conveyor is available on movable frame to use single conveyor at different locations. Features: Can be safely operated even by one person only. Eliminates the need of any additional equipments. Front of boom is always at the loading / unloading face reducing physical effort, lifting, carrying and back strain on the personnel’s. Both bags and cartons can be conveyed safely and efficiently. Length can be increased or decreased as per the need. Benefits: Reduces loading / unloading times – quick turnaround of containers. Reduces risk of workplace injury to operators. Reduces risk of damage to products. Reduces shipping costs. Increases safety, efficiency and productivity. Low maintenance, high efficiency and performance

  Take Up Conveyers Take up conveyors are used when the material has to be propagated through different levels i.e. from lower level to upper level. The conveyor is fabricated in a Z-type structure where the in feed point is at the bottom part of the conveyor and the out feed is taken out from the top part. The conveyor can use multiple types of belt as per the application and requirement.Applications : To feed the Multi head distributor system To feed into a dryer or a frying line. To feed into a sylo. To take out packets from the packaging machine. Etc.   Features: Fully Customizable. Easy to Operate. Easy to Maintain. Feasible for heavy working conditions and extreme temperatures. Wear & Tear resistant. Simple structure. Alignment options to curb belt tracking issue. Food grade belt for safe conveying of edible products. Complete automation possible (Optional). Large Conveying capacity. Low operating cost.     Categorization: Modular belt conveyers. PU Belt conveyers. SS. Mesh belt conveyors.

  Stock Vibratory Feeders An Optimum System for controlled feeding & transfer of material:Our Vibratory Feeder works on a classic yet affective principle of Electromagnetic Induction, which produces a vibration strong enough to propagate the material forward with controlled speed and desired quantity giving a uniform feed; moreover the vibration can be decreased or increased by an external controller as per the requirement of the hour.  Features: Simple Design. Easy Mechanism. Heavy Duty. High Efficiency. Completely Customizable. Easy Maintenance. Portable Structure. No relatively moving parts. Can counter varying bulk densities and flow properties. Improves production process. Evenly distributed material. It is one of the most efficient systems used to feed material at a controlled rate. Fabcon Uses specially designed coils that are heavy duty and can withstand the fluctuations and long working hours.The feeders meet the widespread demand for conveying bulk material under positive control.As previously mentioned, the machine can be custom engineered to suit different applications for different industries. Based on the capacity required, the bulk density of the product & its nature, vibratory feeders are designed to give best result. FABCON has specialized in adapting the machine to custom requirements and special application like de-oiling, segregation of material, linear, unidirectional flow vibratory table. FABCON uses state of the art technology and alignment systems that ensure long life and easy usage. The feeders are supplied with an electronic controlled vibration controller for controlling the vibration and for synchronizing the vibrator with other machines like conveyers, weighers etc. System Objectives: Vibratory Hopper: For controlled feeding. Vibrator coils Cross feeders in packaging industries. Separators: Used for minute foreign material removal and also de-oiling / watering purpose.   Equipment Specification: Electromagnetic in nature. Power supply 215v, 1ph,50Hz Amplitude: 3000 vibrations/minute. Trough: Stainless Steel 304. Length and width: As per Requirement and rate of flow calculation. Enclosed coil. Complete unit mounted on heavy base with suitable supports. Optimum use of fiber glass and spring steel leaf springs for maximizing the effect of the vibrations. Electronic controller: For vibration adjustment as per requirement.

  Spiral Conveyors Spiral Conveyer is the easiest and most efficient way of conveying bulk products like carton Boxes, Jute Bags etc from level to level without the use of any external force.Its specially designed turns ensures no topple and easy flow of the product throughout the length of the conveyer.No electrical mechanism ensures easy maintenance, cost saving and noticeable and appreciable energy saving throughout its lifespan.Our quality driven design makes the equipment perfect to work effectively and efficiently in rough and rigorous conditions of a manufacturing industry. Features: Fully Customizable Easy to Operate Easy to Maintain Wear & Tear resistant Small Operating foot-print Simple structure Large Conveying capacity Low operating cost No electricity involved High Throughput   Operations: The spiral conveyer is made up in a helical shape arrangement where free rotating rollers are incorporated within the system in such a manner that any load when place at the top end of the conveyer, will slide on the rollers following that helical profile and covering a vertical distance without any horizontal displacement giving a perfect point to point multi- level movement using nothing but just the natural gravitational force.

  Snack Food Flavoring System Dry And Slurry Based The flavor decides the success of a snack product in the market. The flavoring application requires perfect blending of the seasoning over the snack food product to give it a perfect taste. Fabcon’s flavoring system provides a highly efficient and time saving system that makes the process a hassle free experience. The system provides online automatic continuous flavoring with precise dosing of slurry for various snack food products. Options of different equipments like scarf feeder and drum profiles are provided suitable as per the product nature and seasoning application. Very fine control on the seasoning dosing is possible for desired product taste and quality. Operations :The cooked, cooled and oil free product is discharged directly into the rotating drum. A series of longitudinal flights catch the cooked product and gently tumble them within the drums interior. As the pieces are being tumbled, flavoring is dispensed through the extended auger tube of the flavor applicator. Scarf Feeder-A Sytem for fine spreading of flavored powder over a bigger area in tumbling/flavoring drum, providing more scope for the product to absorb flavor better and maintaining a homogeneous taste through out. Dry flavoring -The dry flavoring is applied to the product as it passes through the drum. An extended auger tube transfers the flavoring from the flavoring hopper into the center of the drum. As the flavoring exist the apertures of the auger tube, it is distributed equally over the product. Slurry flavoring-The slurry for flavoring is prepared by the specially designed Kettle system which maintains a suitable temperature for proper mixing of oil and spices. The kettle system consists of twin kettles(depending upon product capacity) for mixing and maintaining a continuous flow of slurry to the flavoring drum.

Rollers are used in the conveyers to convey carton boxes. Different specifications of rollers are used for various applications. Tapered rollers are used for various applications required by the customer. The roller conveyor can be powered by an external gearbox motor arrangement or certain profile can be fabricated so that gravity can be used as a driving force.

One of the most valuable part of a snack food industry is the quality of the food that is been supplied to the customers for which the snack food needs to be perfectly formed and that can be achieved only when the packaging has been done in perfect conditions and proper seasoning. The retention and cooling conveyor comes into picture in these scenarios. Features and Application : This conveyer is specially used after the processing of the raw material into the snack. The conveyor is a long horizontal type slow moving conveyer which is used to retain the snack food over it so that it can slowly and gradually be cooled down using the ambient air and the seasoning gets the time to get deposited over the snack food completely. This conveyer is also used as a buffer for the material so that the packaging line will never be empty. It also ensures a continuous product flow to the packaging line solution. This conveyer is very much helpful for those products which require curing. The Conveyer can be speed up or slowed down at any point and time as per the end requirement. Completely customizable as per the end user’s requirement. Complete Food grade materials are used keeping the hygiene factor into consideration.

Many cases occurs when an elevation or a raised level surface is required for various applications such as material dropping, collection, inspection etc in those cases Fabcon’sPlatforms comes into picture. The high strength elevated platforms can be used for any application required in any kind of an industry. The complete customizable design provides flexibility of usage without the loss in the quality and design.    Features: Heavy Duty Customized solution Low maintenance Rugged construction from 3 to 5 MM Stainless/Mild Steel sheet (as per application) Support Frame made up of SS/MS square pipes of dimension as per application Simple Design Applications:  Used in food industry for placing Multi head distributors Used in space where elevation is required for maintenan

  Modular, PU, Thermodrive And Other Conveyors A conveyor system ensures a safe and reliable method of conveying the desired products up to a specific location.The conveyors provided by Fabcon are completely customizable and fully acceptable in food and packaging industries.Different designs, permutation and combination have been adopted for creating variable conveyers for different applications.The motto of “Quality above all” have inspired us in developing such a design that works effectively and efficiently in Rough and rigorous conditions of a manufacturing industry. Features: Fully Customizable. Easy to Operate. Easy to Maintain. Feasible for heavy working conditions and extreme temperatures. Wear & Tear resistant. Simple structure. Alignment options to curb belt tracking issue. Food grade belt for safe conveying of edible products. Complete automation possible (Optional). Large Conveying capacity. Low operating cost.   Categorization: Modular belt conveyers. PU Belt conveyers. Thermo drives Other Conveyers.

This conveyer is made up of modules joined together to form a continuous belt, the advantage of this belt is that it can be cut and joined from any location wanted, the length of the belt can be increased or decreased at any point without much down time. If the belt is damaged from a certain point so only that section can be changed saving valuable money and time. Highly suitable for wet products. Incline belt conveyers :This conveyer is highly suitable for 1. Feeding and carrying confectionary between process.2. Feeding a weigh metric packaging system in snacks industry.3. Feeding and carrying bulk snacks for packaging to volumetric system. Online Bottle transfer system :Used at bottle filling stations. Plastic Modular Belt Conveyer :Used for Biscuit Inspection and cooling FASTCON Conveyors :Used for the distribution system using smooth motion. Carasoule Conveyors :These are continuous revolving short radius conveyers highly used in Sushi restaurants. Bucket Elevators :A fast paced solution to convey any granule products and feed it into the desired area of operation like packaging or storage etc. the Bucket elevator provides optional multiple discharge system, which allows you to deliver the product to more than one location., In that manner the Bucket Elevator is an elevator cum full fledged distribution system. Slat Belt Conveyors :Perfect Solution for angular conveying, when the source point and discharge point are not collinear. Pouch Take-Up Conveyor :Specially designed to take up the pouch directly from the packaging machines to the next process. Spiral Conveyors :Designed to move the products horizontally, its special spiral type design ensures less space consumption with maximum result. S.S. Mesh Belt.This belt is made up of stainless steel mesh which allows it to be used in extreme temperatures like the submerged belt in fryer or used for De-oiling of the products after frying, this belt can also be used for de-watering applications and large size product transfer. Flexi link /Star Belt conveyor :These are high speed conveyers used for fast online Fill-Pack transfer. PVC Belt conveyers:This type of conveyer uses a PVC belt which helps in undergoing the heavy duty work with proper precision and ease. Roller ConveyerRollers are used in the conveyers to convey carton boxes. Different specifications of rollers are used for various application.

  Extruded Snacks Processing And Bake Line The FABCON’s extruded snack process and bake line is specially designed to prepare, bake and flavor extruded snacks. With the help of few different types of equipment incorporated in a manner that an online system can be created which can produce extruded bake snack in a continuous motion saving precious time and money. •  Meal Mixer  produces a mixture of raw materials added in desired ratio/recipe and then Screw Conveyor transfers the mixture to the Extruder.•  Extruder  then extrudes the mixture into the desired shapes.• The extruded shapes are then introduced into The Baking oven where the product is baked maintaining the desired temperature and moisture. • The baked product is then conveyed into the Flavoring system where the flavor coating is done over it using our state of the art seasoning system, which provides perfect coating of the seasoning over the baked product.• The complete product now can be packed as per requirement. FABCON also provides the intermediate conveying solutions like conveyors for the product conveying in between or the bucket elevators for feeding the product over the packing machine and storage silos etc

  Extruded Snack Processing And Frying Line The Fabcon frying line is designed to prepare, cook and flavor extruded snack. The dough is Prepared within the processing area before being manually or automatically transported into the cooking area and Introduced into the extruder. Steps of Operation: Firstly the Product is introduced into the Fabcon supplied Frying Line at Meal Mixer Then the frying system begins with the controlled introduction of extruded product into the fryer   The Fryer: The Fryer is the principle piece of the equipment and has a number of special features which make it especially suitable for Frying Snacks The snacks dough is extruded into the fryer infeed flume at the Infeed end of the fryer pan. The snacks is propelled by the oil's velocity along the fryer Infeed section. The snacks then enters the fryer pan where submerge portion of the fryer conveyor holds the Namkeen beneath the surface of the cooking oil as it is conveyed through the cooking zone This ensures that the snacks are evenly cooked prior to being removed from the cooking oil by the De- oiling conveyor. The cooked snacks are conveyed along the fryer to the discharge end where any excess oil drains from the product and falls back into the fryer pan The Fryer has a hood over its cooking area to contain steam, hot air and cooking fumes and then direct these into a stack for removal from the factory with the aid of an extraction fan (a mechanically powered hoist system to provide access to the pan for cleaning). The fryer Infeed flume and fryer inlet header each have an inlet jet at the Infeed end with a flow adjusting valve, Which gives maximum control to the oil flow rate along the pan   Transfer Conveyor: The transfer conveyor carries the cooked product along the length of the conveyor and up to the tumble drum Operators may inspect the product whilst it is on the surface of the conveyor belt and physically remove any defective pieces   Tumble Drum and flavor Applicator:The cooked, cooled and oil free product is discharged directly into the rotating drum. A series of longitudinal flights catch the cooked product and gently tumble them within the drums interior. As the pieces are being tumbled, flavoring is dispensed through the extended auger tube of the flavor applicator.Dry flavoring:The dry flavoring is applied to the product as it passes through the drum. An extended auger tube transfers the flavoring from the flavoring hopper into the center of the drum. As the flavoring exist the apertures of the auger tube, it is distributed equally over the product.Slurry flavoring:The slurry for flavoring is prepared by the specially designed Kettle system which maintains a suitable temperature for proper mixing of oil and spices. The kettle system consists of twin kettles(depending upon product capacity) for mixing and maintaining a continuous flow of slurry to the flavoring drum. Soaking Conveyer:The seasoned product is then conveyed to the Soaking Conveyor where it is allowed to cool in the presence of ambient air, thus giving it sufficient time to absorb the seasoning properly.After following all these steps the finished products are moved to the packing line and is ready for dispatch.

  Cross Vibratory Feeders An Optimum System for controlled feeding & transfer of material:Our Vibratory Feeder works on a classic yet affective principle of Electromagnetic Induction, which produces a vibration strong enough to propagate the material forward with controlled speed and desired quantity giving a uniform feed; moreover the vibration can be decreased or increased by an external controller as per the requirement of the hour.  Features: Simple Design. Easy Mechanism. Heavy Duty. High Efficiency. Completely Customizable. Easy Maintenance. Portable Structure. No relatively moving parts. Can counter varying bulk densities and flow properties. Improves production process. Evenly distributed material. It is one of the most efficient systems used to feed material at a controlled rate. Fabcon Uses specially designed coils that are heavy duty and can withstand the fluctuations and long working hours.The feeders meet the widespread demand for conveying bulk material under positive control.As previously mentioned, the machine can be custom engineered to suit different applications for different industries. Based on the capacity required, the bulk density of the product & its nature, vibratory feeders are designed to give best result. FABCON has specialized in adapting the machine to custom requirements and special application like de-oiling, segregation of material, linear, unidirectional flow vibratory table. FABCON uses state of the art technology and alignment systems that ensure long life and easy usage. The feeders are supplied with an electronic controlled vibration controller for controlling the vibration and for synchronizing the vibrator with other machines like conveyers, weighers etc. System Objectives: Vibratory Hopper: For controlled feeding. Vibrator coils Cross feeders in packaging industries. Separators: Used for minute foreign material removal and also de-oiling / watering purpose.   Equipment Specification: Electromagnetic in nature. Power supply 215v, 1ph,50Hz Amplitude: 3000 vibrations/minute. Trough: Stainless Steel 304. Length and width: As per Requirement and rate of flow calculation. Enclosed coil. Complete unit mounted on heavy base with suitable supports. Optimum use of fiber glass and spring steel leaf springs for maximizing the effect of the vibrations. Electronic controller: For vibration adjustment as per requirement.

Online automatic continuous mixing system for namkeen mixtures catering to the demands of accurate mixture recipes.Adhering to the high capacity and hygiene standards demanded for the current market trend. Features like recipe safety, continuous mixing, advanced automation control software and easy monitoring.

  Bucket Elevators Introduction:Our Bucket Elevator’s provides a perfect and a fast paced solution to convey any granule products and feed it into the desired area of operation like packaging or storage etc. The elevator provides optional multiple discharge system, which allows you to deliver the product to more than one location., In that manner the Bucket Elevator is an elevator cum full fledged distribution system. Features: Food Safe. FDA certified. Completely Modular Design Easy to Operate. Easy Cleaning and Maintenance. CNC/Laser cut finish for fine detailing. Completely build with SS 304 Glass Bead Blasting Finish.   Operations: The Bucket elevators are completely modular and specially designed to meet the basic needs of a food manufacturing industry. Conceptualized and fabricated with precision laser and C.N.C cutting with no scope of error. Made out of 3 and 4 MM sheet of Stainless steel or Mild Steel (Powder Coated) along with food grade Poly-Propylene Buckets (Patented) which are available in the sizes of 2.5liters and 4.5 liters with an additional feature of customization if required. One of the best feature of our Bucket elevators is its precise and small foot print of 1600X500MM which ensures maximum productivity with minimum space consumption. No spillage from the feed point due to special alignment bucket feature which ensures the un-necessary wastage of the conveyed product. The down time for bucket removal and refitting is hardly 10 seconds which allows fast changeover without hampering your daily production line. We also provide optional excess overflow collection system to assure a complete transfer of the product without any wastage. The Bucket Elevator’s structure is fully enclosed with no un-necessary human or foreign touch. Our Bucket Elevator’s provides multiple drop system so that a single elevator can be used to convey the product to multiple points at the same time, condition being the drop points should be collinear to each other. Easy to clean and service as we provide an optional pneumatic cleaning system: Air Knife for the buckets which dry cleans the elevator buckets during its operation so that precious production time can be conserved. Auto speed control to prefixed level has been provided for easy cleaning.   Specifications: We provide the Bucket Elevators in these Standard Variants: Z- type T- Type C- Type F- Type Horizontal Type The basic or minimal dimension required to construct a Bucket elevator is : Bottom length: 1600MM Height: 2360MM Top horizontal length: 1900MM

Many Snack food line requires the product to be cooled before the packaging stage for various reasons, there the Fabcon’s Air coolers comes into picture.Our After frying ambient air coolers provides a perfect platform for the output product to get cooled down to ambient temperature by the process of suction of heat from the product through bottom of the conveyor and releasing it to the atmosphere. Thus saving the product from absorbing moisture and maintaining its original form/taste. Online after frying ambient air coolers are used for online cooling and packaging applications which extends the shelf life of the product. And also gives freedom for some intense seasoning applications which requiring low product temperature for complete coating or absorption into the snack.

Roller conveyor have roller which is round in shape. Rollers continuously rotate so that the material moves forward. Mainly Carton boxes, cans, bins & other small items are transfer by this conveyor.

Flexible Screw Conveyor, which is generally used in processing of food, pharmaceuticals, chemicals, minerals, ceramics, plastic and rubber. Its design is very simple to eliminates the need for any additional operating equipment such as filters or bearing.Its main features includes dust free, easy to clean, high & low level control, safe & hygienic handling, accurate metering and high transfer capacity.

Bucket Elevator (feeding & distribution system), used to feed material at multiple points while having a single infeed point. The fabcon bucket elevator has been designed in mind the rugged work environment and the need for continuous feeding / conveying of desired item. Products like potato chips, extruded snacks, confectionery item etc. Its features include space saving, low power consumption, suitable return arrangement, zero wastage, simple maintenance and flexible modular design for future expansion.

Type : Material Handling System

Brand Name : FABCON