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Wireless Radio
Eliminate the need for cables and conduit connections between sensors and data collection devices to improve your inventory management system. Standard InvisiLink communicates using radio frequencies via RS-422 or RS-485 protocols. Click Here Communicates via RS-485 or RS-422 Integrated Power Supply for simpler installation 4-20mA Converter Integrated Option allows direct communication with the Kistler-Morse ORB system Enclosure is NEMA 4X, IP66 Rated Specifications Input/Output: RS-485, RS-422 Frequency: 900 Mhz Power Supply: 120 VAC +/- 10%; 60Hz Ambient temperature (Electronics): -40º to 185º F (-40º to +85º C) Transmission Distance Up to 3,000 ft (914 m)* Housing Material: NEMA 4X, Fiberglass Extended Range Antenna: Up to 40 miles (64 km), NEMA 4X Outdoor includes lightening arrestor** Visual Indicators LED Lights (Power, Communication and Signal) *Distances may be reduced depending on environment. Maximum distance determined in indoor/urban environment with direct line of sight, no obstacles. **Consult Factory for extended range distances. Configuration Options InvisiLink wireless radios can be set up as single-point to point or as multi-point to point to accommodate multiple vessels or banks of silos. The same hardware is used and single-point can be upgraded to multi-point by simply changing a few settings. Choice of Antenna for Optimal Signals Choose from a standard or extended r
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Weighing Scales
KMAL Manufactures completes range of Personal & industrial weighing scales & are known for reliability, accuracy and value for money.
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Weigh Feeder
TTFM Weigh Feeder: TTFM 3100/3200 medium to high capacity feeders for Iron and Steel, Cement, Mineral Processing, Fertilizers, Chemicals, etc. TTFM 3100 range from 1 to 50 TPH. TTFM 3200 range from 1 to 150 TPH.
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weigh bridges
Kmal make weighbridges suitable for all environments and requirements, ranging in length from 6 to over 40 metres, both pit and surface mounted. Reasons to invest in a kmal weighbridge: Protected against impact and kinetic forces Longevity, strength and reliability In-house design, development and manufacture Complete customised solutions Available in transportable option Unmanned and remotely controlled weighbridges Comprehensive programme of maintenance contracts
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Standard Elevators
For procedural reasons, the elevation of products is imperative in nearly all silo facilities and processing plants. Thanks to their low energy consumption, elevators supplied by KMAL are extremely economical in operation and are ideally suited for the vertical transport of bulk goods. The Standard Line, with its comprehensive package of optional equipment, is capable of handling the majority of applications in silo and storage facilities. A split hood, inspection and cleaning ports on the boot and casings, and cleanout slides ensure easy cleaning and maintenance
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Silo Dischargers
KMAL provides on-demand flow of even the toughest materials by eliminating bridging, rat-holes and build-up. Each powerful pulse of the nozzle directs a high-pressure / high-volume, 360-degree burst of compressed air between the material and vessel wall to lift and sweep stagnated material back into the flow stream. The nozzle design ensures an immediate, dust-tight, reseal after each pulse, preventing clogging or material feedback. Available in multiple sizes, featuring design, mounting and material construction options to suit virtually any vessel, process and material, including a Sanitary-Style to meet easy installation and removal requirements for cleaning.
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Low Capacity Belt Weigh Feeder
TTFM-NLC Low Capacity Belt Weigh Feeders for Chemicals, Food, Pharma, Ceremic, Mineral Industries. Capacities range from 100 Kgs to 1000 Kgs/Hour
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load stand
The load stand is a direct vessel-to-foundation structural member designed to be a dependable and accurate continuous monitoring and control solution for inventory management. Click Here Rated load capacity can be up to one million pounds per support point Manufactured to meet IBC (International Building Code) requirements Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust Recommended for new silo installations Minimal service and no preventative maintenance Customizable Solutions are found for unique flange shapes or difficult applications. Load stands can be as large as needed. Field Repairable Sensors are replaced quickly and easily – individual sensors are attached to the load stand and can be replaced using a screwdriver without removing the stand. Monolithic Design Unique to Kistler-Morse the load stand is bolted to the top and bottom of the structure creating a secure mechanical connection.
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L-Cell sensor bolts
The L-Cell sensor bolts directly to a vessel's support structure and measures changes in stress of the support, converting a voltage output into a readable weight. Click Here Easy to install – an empty vessel is not required for installation or calibration, this increases up-time. No special tools are required. Ideal bolt-on solution for skirted silos of at least 75,000 lb capacity Do not have to lift or modify the vessel to attach the sensor to the support beam Repairs and retrofitting can occur without taking the silo out of commission. Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust Specifications Average Accuracy: 3 to 5% Excitation Voltage: 10 to 30 VDC Excitation Current: Approximately 10 mA Functional Integrity (Fatigue Life): >20 million cycles Operating Temperature: -30° to 150° F (-34° to 66° C) Dimensions: Approvals: ATEX, CE, UL
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Inclined Elevators
Combined horizontal and vertical conveying is the key function offered by this chain conveyor. Specially shaped chain flights across the entire cross-section of the trough allow for form-fit transport. In particular, the conveyance of sticky materials or transport between critical process steps during which the process itself cannot be interrupted (e.g. oil mills) are typical applications for the Incline Line. This chain conveyor is suitable for throughputs up to 480 t/h
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In-Motion weighing systems
Our in-motion weighing systems are installed in the railway track and can be configured to weigh the train in-motion as the car passes over the in-motion weighing system. Our in-motion weighing systems are designed for portable or permanent installations, delivering accurate weights both dynamically or statically. No other in motion weighing systems in the market offer this level of portability and accuracy. Weigh rail cars dynamically in motion, or statically, depending on your operation's weighing processes. Our in-motion weighing systems are built from the highest quality grade materials to provide exceptional service life in the harshest of environments. Designed to withstand moisture, mud, debris, and other elements that can corrode a scale over time, our weighing systems can last several years with no signs of depreciation.
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Hopper Bottom Silos
Hopper Bottom Silos are generally built on fabricated steel structures with conical bottom made of steel plates and the corrugated sheets preformed are assembled with bolts and nuts on circular purlins and vertical stiffeners with water proof washers , cylindrically above the conical hopper with a slopped roof in the top. Ladders to clim b and get into the silos, handrails, manholes etc are provided. The grains will be discharged by gravity to the bucket elevator/belt conveyor for onward conveying. These silos can also be built on the top of concrete conical hopper with beams and columns built in situ. Aeration, ventilation, temperature monitoring system as required are all provided to the built hopper bottom silos. Normally these silos are recommended for storage upto 500 tones of grains like paddy having density of less than 550kg/m3. Hopper Bottom Silos are multipurpose and are suitable for grain processing plants, animal feed plants, grain milling plants, and poultry houses. Hopper Bottom Silos are manufactured in capacities from 20 Tons to 1000 Tons. Dynamic Analysis of silo structural stability is carried out considering seismic zone and wind loads of respective areas where the silos will be installed. Zincalume steels sheets are used in the manufacturing of the silos, which are able to withstand strength 350Mpa. Standard angle for bottom hopper of a silo is 45 degrees. However, the bottom hoppers of angle 50, 55, 60 degrees may also be manufactured on request
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High Capacity Feeder
TTFM-3300 High Capacity feeders custom built to Applications ranging from 150 to 400 TPH. Ship Loading, Unloading, Mines, Collieries, etc.
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Flat bottom grain storage systems
These Silos are precisely designed according to the world class standards & specifications for long term storage of varied grains and cereals and other materials such as coffee beans, cotton, etc. while maintaining their unhindered quality. We offer Grain storage systems which consists of Grain Storage Silos, Handling Equipment , Monitoring Systems, Aeration Systems , Automation Systems. These silos are specifically designed for excellent protection and are made available as per customer's specific requirements. Distinguished Characteristics : High tensile strength Designed to stand up to snow loads & strong winds Special sturdy cross sectional roof structure Robust frame Designed to adhere to seismic & soil conditions
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Extra Low Capacity Weigh Feeder
TTFM-XLC extra low capacity Weighfeeders for Food, Pharma and Petrochemical applications. Feeders of Sanitary grade are also available with US FDA approved belts. Capacities 25 Kgs to 100 Kgs/Hour.
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electrical controller
ser friendly and easy to configure, the SVS2000 controller provides a weight readout on a local display. The output controls can connect to the KM ORB system or feed into a larger, company wide configuration.
Type : Automatic
Color : White
Voltage : 220V
Display Type : Digital
Frequency : 50Hz
Driven Type : Electric
Certificate : CE Certified
Current Type : AC, DC
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Compression Load Cell
The robust and versatile LD3 weight sensor is installed under a load bearing support. This load cell compensates for changes in output due to the natural movement of a vessel. Click Here Mechanically secure by being bolted together rather than having floating mounting hardware Mounting hardware options attach to different types of tanks; including horizontal tanks Allows for thermal changes, providing accurate readings when physical changes in the tank occur due to thermal expansion and contraction Constructed of 17-4 Stainless steel, heat treated to PH900 for a strong, low profile load cell NEMA – 6P water resistant Specifications Average Accuracy: 0.08% Excitation Voltage: 10 to 30 VDC Excitation Current: 3 mA Defection: Maximum, depending on capacity 0.012 in. Functional Integrity: 2x rated load in compression Structural Integrity: 4x rated load in compression Operating Temperature: -30° to 150° F (-34° to 66° C) – Standard Operating Temperature: -30° to 200° F (-34° to 93° C) – High Temperature Dimensions: Installed Height: 2.7 in. (69 mm) for up to 10K; 3.3 in. (84 mm) for 15 to 25k models Footprint: 6 x 3.5 in. (152 x 89 mm) (Length x Width)
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Bolt-On Sensor
The Microcell is an easy to install bolt on strain gauge sensor that produces an electrical output proportional to the changes in weight of a vessel. Click Here An empty vessel is not required for installation or calibration. This allows for increased up-time. No special tools are required for installation Immune to material characteristics like angle of repose, rat-holing, bridging, moisture content, compaction, vapors and dust For vessels with a capacity of 75,000 lbs or more Repairs and retrofitting can occur without taking the silo out of commission. Specifications Average Accuracy: 3 to 5% Excitation Voltage: 10 to 30 VDC Excitation Current: Approximately 3 mA Functional Integrity (Fatigue Life): >20 million cycles Operating Temperature: -30° to 150° F (-34° to 66° C) Dimensions: 2 inch model: 2 x 1 inch; 3 inch model: 3 x 1 inch Approvals: ATEX, CE, UL
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belt conveyers
Transporting large quantities of product over long distances presents a significant challenge to conveying systems. With belt conveyors from KMAL , such tasks can be handled reliably, gently and economically. The belt conveyor was specially developed for short distances and lower capacities. Completely pre-assembled segments and lightweight construction allow for a particularly cost-effective investment.
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Belt Scale
Inventory Management System
The ORB system allows for access to inventory information and stored data from a remote location via the Internet. Multiple sites with multiple vessels can be monitored and managed. Reports can be run for inventory tracking and trends. Click Here Get real-time visual inventory levels from any PC Locally manage inventory Manage inventory in multiple plant locations with the same program Remotely calibrate vessel inventory to save time by avoiding having to go to the unit directly Specifications Device Compatibility: Kistler-Morse® Weighing Systems: SVS 2000, Weigh II, STX+, MVS, Sono II; Ultra-wave™; Bindicator® Level Devices: GP-4 and Mark-4, Yo-Yo™, Sonotracker™ Ultrasonics, TDR-2000 Guided Wave Radar Communication Ports: 1 Ethernet TCP/IP (RJ45), 1 Modem (RJ11) (Option), 3 RS-422/485/232C Power Supply: 90 VAC – 254 VAC; 40 watts Operating Temperature: -22° to 125°F (-30° to 52° C) Supply Chain Management Facilitate multi-site inventory strategies and just-in-time replenishment with internal departments and external suppliers to coordinate efficient movement of materials. ERP Database Real-time inventory data can be moved automatically into ERP systems. Reduce Local Site Maintenance Troubleshoot and change settings on tanks remotely to reduce routine, manual inventory reporting.
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