Punching Dies Dealers in Mumbai (25 products available)

• Type: Tablet Punches And Dies, Leather Embossing Machine,Golden Letter Embossing Machine
• Material: Mild Steel
• Application: Pharmaceutical Industry
• Color: Metallic, White
• Feature: Corrosion Resistant, Fine Finished, High Quality, High Strength, Rust Proof
• Condition: New
• Finishing: Polished
• Packaging Type: Plastic Box
• Country of Origin: India

Tablet Press Tooling - Die & Punch Precise Perfect Finish Tablet Press Tooling Application & Process : ACE Punches and dies are manufactured in-house with state of art machines. The raw material used in the production of tablets is compressed by a pressure of several tons on a small area of a few square millimeters, to produce a visually perfect tablet. There fore the Tablet press tooling is required harder and smoother and good finish surface. Prism has developed an advance technological system especially for manufacturing of precise, perfect and finished tablet tools. Salient Features : Choice for material of construction of Die and Punch- 1. OHNS (T) Oil Hardened Non shrinking steel (Tungsten) - AISI 012. HCHC - High carbon High chromium steel - AISI D3 Tooling size as per EURO, IPT Standards and Special tooling. Can be manufactured any shape of the tooling. Can be manufactured Multi tips and Polo type tooling. Careful matching of material and hardness. Trouble free fitting and removal Manufactured to the smallest tolerances. High Precision finish. Tooling Set A single tooling set comprises of upper punch, lower punch and die. These punches move vertically in turret bores through cams and compress to form a tablet. As per international standards, i.e. TSM (Tablet Specification Manual) and EU (Euro Standard), tooling specs have been standardized so that inventories worldwide can be minimized for tablet presses. All international manufacturers follow EU standards and TSM standards mostly followed in the United States of America and in Japan. Upper punch: Upper punch is fitted in the turret bore and moves vertically in bores during compression. Upper punches make the upper cavity of the tablet. It is fitted with key for alignment with die bore in case of shape punches. For round punches, there is no need of key in upper punches. Upper Punches travels 5-6mm inside the die bore during compression and as per the penetration setting done in a compression machine. Tip Length is shorter in the upper punch compared to the lower punch. Tip length of upper punch is generally 8mm-9mm. Lower punch: The lower punch is fitted in the turret bore and makes the lower cavity of the tablet during compression. Lower punch tip always stays inside the die bore hence there is no need of key in case of lower punch. Tip length is relatively longer in the lower punch as it has to cover the entire height of die and eject the tablet. The lower punch tip length is 25-28mm. Die: Die is fitted in the die plate. Die bore in die is actually where the filling of powder is done. Upper punch tip and lower punch tip compresses the powder in the die bore with the help of compression roller pressure applied on the head flat during compression to make the required shape of the tablet. Tooling Types There are different types of tooling i.e. D, DB, B and BB types. Apart from these standard types, there are FS tooling, BBS tooling, A tooling and Chinese standard tools which are totally different than International standard tools.        

• Type: Press Dies
• Diameter: 0-100mm, 100-200mm, 200-400mm, 400-800mm
• Application: Industrial Use
• Color: Black, Grey, Metallic, Silver
• Condition: New, Used
• Surface Finishing: Polished, Power Coated
• Feature: Accuracy Durable, Auto Reverse, Corrosion Resistance, Hardend & Temper, High Quality, High Tensile
• Die Depth: 0-15mm, 15-30mm, 30-45mm, 45-60mm, 60-75mm, 75-90mm, 90-105mm

We are the main supplier of this product.

• USB Data Cable –: 3 Nos.
• Radius Gauge: 0-7 mm, 7.5 – 15 mm & 15.5 – 25 mm.
• Die Bore Go-Nogo Gauges –: 6 Nos.
• Magnifying Glass: 4 X

Pharmachine is now offering Digital Die-Punch Inspection Kit for inspection of Toolings which facilitates the operator to measure and automatically record the dimensions of the Toolings on his/her personal computer for easy monitoring of the Tooling quality and store data of each set of Tooling for lifetime. As continuous usage of Die-Punch on the Tablet Compression Machine causes lot of wear and tear leading to several types of problems, it is prudent for the engineering department to inspect each and every Die-Punch set and store the data in the computer. The periodic storing of data of a particular set of Die-Punch on the computer will reveal any short coming on the quality of the Tooling or the need to reject any Tooling in the process of measuring and monitoring the dimensions. This kind of data set up of different types of Toolings on a PC helps to avoid any major break-down of the Tablet Compression Machine or avoid costly production losses by weeding out bad quality or worn out Toolings on a periodical basis. Normally a Tablet production department can confront any of the following problems due to continuous wear and tear of Toolings: Thickness and hardness variation of Tablets produced from Tablet Compression Machine Collar formation on the outer edges of the tablets Powder seepage due to excessive clearance between Punch and Die bore Punch running tight inside the Die bore and at times bending/breaking of small diameter Punch tips To co-relate the above problems one has to check the following parameters on each of the Tooling set: Uniformity of height on all Punches (for ‘A’) Punch tip and Die bore diameter clearance (for ‘B’ and ‘C’) Punch tip to body concentricity (for ‘D’) The Inspection Kit can also be used for checking Cup Depth, Punch diameters, Die outer diameter, Die height etc. The major advantages of using Computerized Die-Punch Inspection Kit over conventional or manual Inspection Kit are as follows: Consistency of measurements with repeatability Comparative study of old or stored data Flexibility of generation of customized reports Measured values can be presented in multiple formats namely, numeric values, bar charts, histograms, XR charts, full SPC data etc. for easy data interpretation. Contents of Inspection Kit: Dial Gauge Comparator Stand Magnetic ‘V’ Block Punch Holding Bush suitable for ‘D’ and ‘B’ tooling. Digital Dial Gauge having 0.01 mm least count with USB port 0-25 mm Digital Micrometer with USB port 6 inch Digital Vernier with USB port Die Pocket Cleaner: Suitable for ‘D’, ‘B’ & ‘BB’ Dies Die Insert Jig: Suitable for ‘D’, ‘B’ & ‘BB’ Dies

• Material: Stainless Steel
• Brand Name: OMS
• Runner: Hot Runner
• Fin Die Rows Range: 4-72 Rows

• Feature: Corrosion resistant,Hugh strength,Long lasting

We have been manufacturing Tablet Compression Tools since our inception in 1969. In 1989 we decided to capitalise on our knowledge & expertise in manufacturing Punches & Dies to bring you Tablet Press. Apart from these we also manufacture turrets and spares for other makes of tablet compression machines

• Material: Mild Steel
• Hardness: 48 to 52 HRC
• Surface Treatment: Galvanized
• Packaging Type: Wooden Box / Corrugated Box

• Material: Paperboard
• Thickness: 5-22 mm
• Runner: Cold runner
• Die life: 20000-30000 shots

These are used for plastic moulds and press tools. Die is a tool , useful in all manufacturing industries to shape the material. Steel-rule die, rotary die are some of the examples

required in pharmaceutical industry for manufacturing of tablets..

• Brand Name: Molygraph
• Model Number: PUNCH 4200 P(K)

We are offering core punching oil benefits : 1. environment friendly. 2. has no harmful effects on humans as the raw materials used are fda approved. 3. colourless and odourless 4. fast evaporating 5. contains additives with a highly purified substrate, special lubrication improved agent and abrasion prevention agent. 6. extends life time of metal moulds during high speed stroking. Does increase productivity. 7. provides excellent long term stability 8. does not exhibit oil staining during high speed punching with silicone steel plates or electronic thin plates. 9. leaves no residue on the moulds. 10. ensures that each sheet can be readily separated through the use of low point boiling solvent and special additives during the annealing process. 11. provides safe working environment. Applications : • as lubricating fluid for high speed presses in motor core manufacturing.

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