Machine House Ambad, Nashik, Maharashtra

We use the most modern measurement equipment (FFT-Analyzer + PC calculation programs). Our decades of experience in the field of vibration technology guarantees technically and economically reliable solutions for your problems.The first step is to determine the maximum measured vibrations for each of the three vectors x, y and z. The largest of the three values is to be compared to the limit curve graph of the machine.It is typically necessary to conduct measurements at the location of the future installation of such machines in order to guarantee that existing floor vibrations do not exceed the maximum allowed values. Vibrational accelerations are measured within a defined frequency range, (1-100 Hz) as a simple sum value measurement cannot provide a sufficient amount of information about the exact conditions. Evaluation of the force-distance signal is conducted with a Fast Fourier Analyzer thatdisplays a measured value for each frequency of the spectrum. (vibration acceleration in g). In case of preinstalled machines, vibration analysis will help determine the type of anti vibration solution that needs to be applied.Very precise vibration analysis in the lower frequency range can be conducted with a highly-sensitive geophone. Vibration speeds of under 0.01µm/s in the range of 0.2 to 30Hz can be recorded with a geophone. Especially in the semiconductor, nanotechnology, and ultra-precise 3D measurement industries it is necessary to conduct very precise vibration measurements in order to guarantee an optimal and client-specific configuration.

Active vibration isolation system providing control by means of electro-pneumatic in either 3 or 6 Degrees Of Freedom.Excellent level accuracy (+ 10 microns) in both the vertical and horizontal plane.Minimal deflection and settling time after an acceleration or deceleration of a moving mass within the machine, shorter settling times equals greater machine throughput.Easy-to-use, intelligent WinSNI-Software for setting up & optimizing the Active vibration isolation system AIS™ and for providing system diagnostics.Each Controller consists of a microprocessor & integrated, high resolution sensors for position, air pressure & acceleration.Two different modes of operation can be selected by simply using a digital IO. Scanning mode (during sensitive machine operations) and loading mode (during moving mass within the machine).Feed forward signal is not required from the machine controller simplifying setup.No disturbing heat generation, magnetic variations or high electrical power consumption as by electromagnetic actuators and linear motors.

Material : Mild Steel, Rubber, Stainless Steel

Feature : Accuracy, Astest, Durable, High Speed Data Collection, Vibration Amplitude

Product descriptionVITAP® - Vibration Isolated Table Top Platforms. These lightweight platforms consist of a robust, powder coated metal enclosure with either three or four integrated low natural frequency BILZ rubber air springs FAEBI® or the even lower natural frequency BILZ membrane air springs BiAir®. Platforms are available with or without a leveling system; automatic or manual leveling systems are available. Standard platforms are supplied with a granite top which provides a polished surface with high mass & stiffness.Application / UsageThese platforms are designed for a wide range of applications with loads from 1kg to 150kg. These include visual devices, light microscopes, microscopes with CCD camera, inspection microscopes, small surface and roundness testers, lab and measurement rooms as well as semi clean rooms. They are also well suited for portable use.VITAP®-FEfficient BILZ - FAEBI® rubber air springs with non-return valve.VITAP®-FPEfficient BILZ - FAEBI® rubber air springs, leveling is manually controlled by adjusting the air pressure with three precision air pressure regulatorsVITAP® -BMEffective BILZ - BiAir ® membrane air springs, levelling is automatically controlled (self levelling) by three mechanical-pneumatic level controllers. Automatic reset leveling after load change within +/- 0.1mm.

LTH-Insulated TablesPlate: Granite Adjustable feet Torsion proofed, welded steel frame Membrane air-spring insulators BiAir® (vertical natural frequency approx. 2 Hz) between frame and plate Mechanical-pneumatic level control (level accuracy of ± 1/100 mm or ± 1/10 mm) Plate in granite (LTH) BILZ insulated table LTH is a vibration insulated workplace. Vibration of the surrounding area is insulated by high efficient membrane air springs. The level controller (mechanical-pneumatic valves) will maintain a level accuracy of ± 1/100 mm or ± 1/10 mm automatically even while the loading may change. An air regulator with water trap and air filter is included. As standard the insulated table is available in 3 different sizes. We are always pleased to fulfill custom made sizes and colours. The work surface of the table can be delivered in granite (LTH).Range of ApplicationVibration sensitive measuring and testing machines, laser, scales, optical and electronically as well as medical equipment. The new insulated table LTH is used for all applications where vibrations or load changes may disturb the experiment or machine.Special dimensionsWhen desired it is possible to supply special dimensions, higher loads, stainless steel solutions, honeycomb structure plates.

The Air Spring Isolator BiAir® consists of either a steel or cast aluminum body whose air volume is enclosed by a thin-walled, flexible and pressure-resistant rolling diaphragm. The piston is seated on this diaphragm & is pushed into the air volume.The Air Spring Isolator BiAir® consists of either a steel or cast aluminum body whose air volume is enclosed by a thin-walled, flexible and pressure-resistant rolling diaphragm. The piston is seated on this diaphragm & is pushed into the air volume.The Air Spring Isolator BiAir® consists of either a steel or cast aluminum body whose air volume is enclosed by a thin-walled, flexible and pressure-resistant rolling diaphragm. The piston is seated on this diaphragm & is pushed into the air volume.The Air Spring Isolator BiAir® consists of either a steel or cast aluminum body whose air volume is enclosed by a thin-walled, flexible and pressure-resistant rolling diaphragm. The piston is seated on this diaphragm & is pushed into the air volume.The Air Spring Isolator BiAir® consists of either a steel or cast aluminum body whose air volume is enclosed by a thin-walled, flexible and pressure-resistant rolling diaphragm. The piston is seated on this diaphragm & is pushed into the air volume.

BILZ Precision Leveling Wedges are manufactured in three different models; free standing (PK Series), bolt-on to the machine (PKA eries), bolt-through to the floor, foundation (PKD Series). This design permits the highest precision leveling range, to within 0.0004" (0.01mm). Our self-locking design prevents creep from the installed position. Large support surfaces provide optimum foundation support and rigidity. Any of the BILZ Isolation materials can be bonded to the and/or bottom of the levelingwedge to provide the required vibration isolation.Machine leveling with Bilz leveling wedges is very fast and efficient, especially when compared to other machine levelers or leveling feet. The full weight of the machine can be applied directly to the leveling wedge and the leveling wedge can be adjusted to level the machine. This allows you to reduce the time needed for rented equipment such as portable cranes and fork lifts. Once the machine is set onto the leveling wedges, initial adjustments of the leveling wedges can be carried out with a torque wrench to assure that equal loading is applied to each leveling wedge. A precision machinist level can then be used to finely adjust each leveling wedge to accurately level themachine to within 0.0004" (0.01mm). Precision Leveling Wedge, Series PK (free-standing)BILZ Precision Leveling Wedges PK are used where a firm mounting with the machine is not required. The high coefficient of friction of the isolation materials and anti-skid pads keep the machine in place.   Precision Leveling Wedge, Series PKA (bolt-on)BILZ precision leveling wedges PKA are used where a firm machine mount is required. Preferably on machines with a high axial thrust such as die casting machines, injection machines, shock testing machines, and cold extrusion presses etc.Notice: We are always pleased to fulfill special requests!   BILZ precision leveling wedge PKAK / PKDK are used to compensate angular differences between machines and foundations. Especially for machines with a long bed and high .demands in alignmentAmada America's optional Amada Machine Mounts (Spherical Seat Wedges) for installation on their 30 and 50 ton turret punch presses is the Bilz model PKDK with spherical seating and bolt through options.

MEMBRANE AIR SPRINGSWiith deep natural frequency & adjustable dampening (pat.) for vibration isolation of measuring & testing machines, optical and electronic equipment, laser machines, fine machining plant, vehicle & motor performance testers etc.BiAir®Product DescriptionThe Air Spring Isolator BiAir® consists of either a steel or cast aluminum body whose air volume is enclosed by a thin-walled, flexible and pressure-resistant rolling diaphragm. The piston is seated on this diaphragm & is pushed into the air volume.This design causes highly effective vibration isolation. In order to obtain as high a dampening effect as possible, the air space is split into two chambers (load and dampening volume) that are connected by an air tube. The amount of dampening can be easily changed by the adjustable valve located on the outside of the air spring. As the load on the air spring changes, air is forced through the bypass valve creating friction. This friction creates up to an 18% dampening effect. Additional safety valves protect the rolling diaphragm from getting damaged by over inflation. Range of ApplicationHighly effective vibration isolation of sensitive measuring (CMM) and testing machines, fine machining plant, as well as optical and electronic equipment. Another important range of application is the vibration isolated foundation of vehicle, motor and other performance testers.BiAir® Air Spring isolators are extremely well suited for the isolation of foundations e.g. equivalent machine loads.Air springs with higher max. loads as well as air springs with lower natural frequencies can be supplied upon request! Advantages compared with conventional steel springsBiAir® Air Spring Isolators with level control are an active system. The machine foundation level consistency will always be preserved! Automatic leveling adjustment. BILZ level controller systemsLevel control is an important part of an optimally functioning air spring system. The automatic level controller can be utilized to overcome the problem associated with load changes in air spring isolated machines, which can result in tilting of the machine.The height of the specific elements BiAir® or FAEBI® can be controlled by changing the air pressure in the air spring isolators. Quick inflation or deflation will hold the machines level even if their center of gravity keeps changing. System componentsEach system consists of 3 position sensors, 3 electro-pneumatic control valves, one control unit (digital computer logic), the pressure regulator and filter units. Even the most severe conditions are mastered by the electro-pneumatic positioner. It is used mainly where high reset precision and extremely short reaction times are required. Any deviation (difference between desired value and actual value) from the desired height (desired value) of the air spring isolator is measured at a precision of up to 1/100 mm (10 microns) accuracy by means of position sensors. In the control unit, these electronic signals will then be processed and the air spring elements will be inflated or deflated accordingly for level equalization via the pneumatic control valves.      

Material : Aluminium

Certification : ISO

Application : Industrial Use

Color : Grey

Country of Origin : India

Leveling elements, Type Series BNSHRange of application: BILZ leveling elements BNS are specially suited for the positioning of presses, automatic stamping machines automatic die casting machines etcExamples: BNSH 120/50 means: equipped with type 50.Application: Medium efficiency of isolation. BNSH 120/32 means: equipped with type B32.Application: For highly effective isolation. In particular used on upper floors. Range of application:Models BNVS & BNRS are used in cases where a film connection of the element to the machine is desirable Angle differences are equalized by means of the movable leveling screwExamples: BNVS 110/4 = 4 means: equipped with type B 4Application: milling machines, drilling machines! BNVS 110/0 = 0 means: equipped with type B 0! Application: lathes, machining centers etc.!BNVS 110/30-W =30 W means: equipped with type B 30 W!Application: suited for all machines requiring no vibration isolation, anti-slip only.Important: When ordering please specify the desiredsizeof leveling screw. We stock sizes from M 10 to M 24, in lengths from 70 to 300 mm (page 15 of the catalog).Leveling Elements, Type Series BNRV and BNRSV in stainless steel BFEField of application: For machines in the food, beverage and tobacco industries. For machines in the packaging, chemistry and pharmaceutical industries. Screws and nuts can be supplied on request.   Type BNRSV with leveling screw (flexibly connected) in stainless steel ExamplesBNRV 110/4 e.g. BNRSV 110/4 =4 meaning: equipped with medium hard isolating pad. Provides good vibration and structure borne noise isolation BNRV 110/30-W e.g. BNRSV 110/30-W = 30-W meaning: equipped with soft isolating pad. Provides high quality vibration and structure borne noise isolation. Type BFE with leveling screw (flexibly connected) in stainless steelField of application: Low cost stainless steel elements for the food, pharmaceutical, packaging and chemical industries

We are offering isolated system. In recent years, ever higher requirements of test stands and test systems for the automobile industry have led to the need for improved performance of vibration isolation systems. Bilz air-springs with level control systems are ideally suited for this demanding application.

In recent years, ever higher requirements of test stands and test systems for the automobile industry have led to the need for improved performance of vibration isolation systems. BILZ air-springs with level control systems are ideally suited for this demanding application. BILZ services: interpretation and supply of the vibration isolation system supply and installation of cast-iron plates to customer's request installations & commissioning of the vibration isolation system During the vibration insulation of test stands and aggregates with high dynamic forces additionally a seismic mass is needed.   BILZ services: interpretation and supply of the vibration isolation system preparation of statics and building plans for the foundation recess and the block itself raising of foundation blocks supply and assembly of cast-iron plates start-up of the vibration isolation system Experience of many years has BILZ in the vibration insulation of:  engine test stands swiveling test stands formula 1 test stands (BMW, Daimler Chrysler, Ferrari, Toyota, Renault) gearing test stands acoustic engine test stands acoustic roll test stands shaker sliding tables cylinder test stands special test stands hydraulic pulsating machines heavy shaker test stands road simulation test stands

BILZ vibration isolation (anti-vibration) pad materials are highly developed, designed to solve problems caused in many industrial sectors by vibrations and structure borne noise. Made from a precise combination of nitrile rubber, cork particles and cross linked polyester fibers, these high grade compound materials possesses excellent physical and mechanical properties.   One major advantage of these new compound materials are their resistance to modern cooling lubricants; the mountings can be used in oil sumps without any loss of their physical properties. Particularly worth mentioning are the superb “compression set” values. These are extremely important, for example, if modern machine tools are to be mounted in isolation while ensuring long term geometric position. 8 different types of pads provide the technically optimal solution to almost any vibration problem. The primary aim in the development of these vibration materials was to provide specific solution for a wide range of machinery for e.g. lathes, milling machines and grinding machines, as well as presses and feed press.   Resistance to Aging The service life of these mounting pads is nearly unlimited if the load values are observed. No permanent deformation will result.   Resistance to Chemicals Extremely high degree of resistance to conventional oils, grease, acids, etc. Completely resistant to cooling emulsions, thus allowing machine mounting in oil sumps. Synthetic lubricants - Polyalkylenglycols, ester of a carbonic acid, radiator antifreeze Fuels and motor fuels - Petrol (gasoline), diesel, heating fuel, aviation gasoline, special motor fuels Lubricants - Roller and friction bearing greases, gear lubricant greases Fire resistant pressure liquids - Oil in water emulsions, water in oil emulsions, water polymeric solutions Mineral Oils - water mixable anticorrosive oils, sliding belt oils, compressed air oils, lubricants, thermal oils, filter oils, rolling oils, gear lubricant oils for cars, brake fluids and mineral oil basis Purifiers - Chlorinated hydrocarbons, petroleum ether/benzene, cold purifiers, Washing and Rinsing agents, wetting agents, dilute acids, dilute alkaline solutions, salt solution.

Rubber air spring for highly effective isolation of machinery and subassemblies against shock and oscillation. The bell shaped component is made of high grade elastomer. The construction allows a highly effective isolation without the disadvantage of excessive horizontal deflection. It is impossible for the element to break down as a result of overloading or a sudden drop in pressure. To reduce vertical dampening, the component is available with additional attenuation, see FAEBI®-HD below. The base plate is equipped with an anti-slip pad so there is no need to anchor the machine to the floor. Note: For outdoor use (e.g. isolation of a roof top air condition unit) the FAEBI® can be supplied in a stainless steel and EPDM elastomer version. BILZ Level Controller SystemsLevel control is an important part of an optimally functioning air spring system. Level control can be utilized whenever load changes occur on rubber air spring isolated machines, causing an unwanted one-sided spring deflection of the air elements, e.g. tilting of the machine.Isolation against Shock and OscillationDepending upon the static load, the natural frequency of the elements varies between 2,5 – 6 Hz in the vertical direction. The ratio between vertical and horizontal natural frequency is 1– 1,2. Maximum spring deflection during impulse load is approximately 15 mm.  Range of ApplicationExcellently suited for active isolation of high speed power presses, forging hammers as well as other machines and equipment with high dynamic forces. Passive isolation of measuring and testing machines as well as high precision machine tools. Systems can also be supplied with an option of electronic or mechanical level control!   AssemblyThe components are screwed on to the machine by means of predrilled holes. It is not necessary to anchor the machine to the floor. The machine is placed on deflated elements which are then inflated to a maximum of 5–6 bar via a standard valve. To level the machine, air can either be released or added. The maximum height adjustment available is 10 mm.Control of Air PressureUpon request, FAEBI® elements can be equipped with an air pressure monitor. This monitor will indicate if air pressure goes below the desired value. The mechanical-pneumatic control valves are a simple yet effective solution. The level is constantly scanned by a plunger. The plunger position in transmitted to a slide valve. Depending on the slide valve position, pressure is either applied to the air spring or vented from the inside of the air spring. The level can be maintained at an accuracy ± 0.1mm.Principally three control valves are used. The incoming air supply is conditioned with a pressure regulator to limit system pressure to a maximum of 6 bar & with a water trap to remove vapor and an air filter to remove dust andany foreign bodies from the air supply.

Country of Origin : India

Type : Anti Vibration Mount

Material : Iron, Stainless Steel

Diameter : As required

Shape : Round.Square

Thickness : 10-20mm

Certification : ISO 9001:2008

Application : Domestic, Industrial

Grade : DIN

Color : green

Brand Name : AMT

AMT Series N neoprene mounts allow excellent attenuation of medium to high frequency vibration and noise generated from a wide range of motor driven machines particularly axial and centrifugal fans.   Series N mounts are used to isolate a wide range of equipment and can be bolted to equipment mounting holes with the supplied cap screw and washer. However it is not necessary to bolt these mountings to the floor on most installations. They can be used under flat bases that have no bolt holes in much the same manner as rubber pads. The mounting may be inverted so that the rectangular rubber covered steel base plate provides support over a large area.   Application   Test rigs and special purpose machines Rotary and multi cylinder compressors Refrigeration plant and chillers Paper and printing machinery Axial and centrifugal fans Pumps and motors Air handling units Gen-Sets Mills Advantage  Economical. Quick and easy to install. Reduce machine maintenance and cost. Prevents noise and high frequency vibrations. Neoprene covering prevents corrosion of steel parts. Suitable as shock isolators for both active & passive vibrations. Bottom friction surface makes bolting not necessary in most installations.

  AMT MM series machine mounts are well suited for mounting workshop machinery without being anchored to the ground especially for machines with high vertical and horizontal forces. These ready to install mounts allow immediate commissioning, eliminating the need for foundations or grouting. The height adjustment feature allows precise leveling of machinery. These mounts will insulate high frequency vibrations and sound and prevent wandering of machinery due to the large contact area. Also the anti vibration material used has high resistance to acids, alkalis and oils.   Applications General purpose machine mounts Machine tool industry Plastic industry Sheet metal industry Food industry Beverage industry Pharmaceutical industry Advantages- Quick and easy installation. No need for anchoring Isolate strong vibrations that are dangerous, both for the operator and machinery. Achieve a higher work peace quality. Reduce maintenance and repair costs as pre-mature wear of machinery is avoided. Good resistance to machine coolants and oils.

AMT Machine Fixator is a one stop solution for precise yet cost efficient installation of heavy machinery and equipments. AMT Machine Fixators are available in two basic designs: bolt-through and bolt-on. The "bolt-through"design has a clearance hole for an anchor bolt to securely anchor machines to the floor or foundation. The "bolt-on" design comes with fasteners and is designed for free-standing installations. The "bolt-on" design also is available with a anti-skid rubber base version for vibration isolation. AMT Machine Fixators are based on double wedge principle. This involves the use of two wedges to provide leveling, rather than one. Both wedges move towards or away from the loading centre symmetrically. Equalizing these forces around the center results in an absolute rigid and stable anchoring system. As there is equal load distribution through two lifting wedges, the force required to raise or lower a machine is halved, resulting in effortless and precision leveling.   Applications Axial and Centrifugal Fans. Heavy machine tools for processing crankshafts and camshafts or rollers High-speed milling and Boring machines Horizontal and Vertical machining centers Transfer machines Surface grinding and Laser cutting machines Die-casting and plastic injection moulding machines Punching and Press machines Turbine and Compressors. Printing machines Food Industries Gear Testing Machines Advantages No horizontal machine movement Reduced installation time thanks to effortless and precise leveling Precise and accurate machine positioning and leveling Considerable reduction in machine maintenance cost Machine accuracy maintained for longer duration Sufficient adjustment height. No special foundation required

AMT C series cushy foot mounts employ the well proven inclined rubber element design to achieve much higher deflections compared to simple rubber in compression devices and therefore superior isolation of low frequency vibration.   These mounts consists of two rubber sandwich pieces housed in specially designed robust iron casting. The mountings are protected against oil, physical & mechanical damages. AMT Cushy Foot Mounts give insulation against transverse, vertical and longitudinal stiffness, vibration & reduces transmission of vibrations, structure borne noise & shock from a wide range of rotating and reciprocating machineries. These mounts have very low natural frequencies and possess good lateral stability.   Advantages   Rubber to metal bonded rectangular elements inclined to achieve  maximum load and deflection using a combination of compression and shear loading. High strength cast iron castings Rubber sandwich elements are effectively protected by the top casting and its extended  skirt. Two different horizontal stiffness axis enable optimum system characteristics & vibration  isolation to be achieved using careful orientation of the mounting.   Applications  Diesel Generating Sets. Engine Test Beds. Lift Motor Gear. Chillers and Cooling Towers. Large Fans and AHU's. Pumps and Compressors. Vibrating Screens and Hoppers. Paper and Printing Machines. Food Processing Machines. Blowers

Rubber air spring for highly effective isolation of machinery and subassemblies against shock and oscillation. The bell shaped component is made of high grade elastomer. The construction allows a highly effective isolation without the disadvantage of excessive horizontal deflection. It is impossible for the element to break down as a result of overloading or a sudden drop in pressure. To reduce vertical dampening, the component is available with additional attenuation, see FAEBI®-HD below. The base plate is equipped with an anti-slip pad so there is no need to anchor the machine to the floor. Note: For outdoor use (e.g. isolation of a roof top air condition unit) the FAEBI® can be supplied in a stainless steel and EPDM elastomer version.Level control is an important part of an optimally functioning air spring system. Level control can be utilized whenever load changes occur on rubber air spring isolated machines, causing an unwanted one-sided spring deflection of the air elements, e.g. tilting of the machine.

Active vibration isolation system providing control by means of electro-pneumatic in either 3 or 6 Degrees Of Freedom. Optimal active vibration isolation performance without any amplification at resonance. Excellent level accuracy (+ 10 microns) in both the vertical and horizontal plane. Minimal deflection and settling time after an acceleration or deceleration of a moving mass within the machine, shorter settling times equals greater machine throughput. Very efficient real time control. PLC, CAN-Bus, one Controller and one High Speed electro-pneumatic servo valve for each degree of freedom. Each Controller consists of a microprocessor & integrated, high resolution sensors for position, air pressure & acceleration. Easy-to-use, intelligent WinSNI-Software for setting up & optimizing the Active vibration isolation system AIS™ and for providing system diagnostics. Two different modes of operation can be selected by simply using a digital I/O. Scanning mode (during sensitive machine operations) and loading mode (during moving mass within the machine). Feed forward signal is not required from the machine controller simplifying setup. No disturbing heat generation, magnetic variations or high electrical power consumption as by electromagnetic actuators and linear motors.   Range of ApplicationOptimal active vibration isolation performance for machines with high dynamic forces that are performing sensitive measurements and inspections, lithography equipment, laser machines, high resolution electron microscopes, interferometer,& machinery for the semiconductor industryThe Active vibration isolation system AIS™ is utilized when the efficiency of isolation and the settling time of conventional air spring with electro-pneumatic leveling systems is insufficient. Active Vibration Isolation System AIS™ has two primary functions :One function is to protect the precision machine from floor vibration. The other primary function is to improve the performance of the machine by minimizing structure borne vibration created by the high dynamic forces produced during an acceleration or deceleration of a moving mass within the machine. In addition, settling time is reduced which minimizes the delay time before the machine can start performing its sensitive operation. ,