MARUTI HYDRAULICS PVT. LTD. Ambad, Nashik, Maharashtra

Two stage Horizontal and Vertical Cutting machine, Pneumatic Wire Tensioning , Variable speed automatic cutting operation as per the hardness of the Block. Variablee Frequency Drives and Advanced PLC Controllers with Touch Screen Monitoring System  

The mould shifted via a mould shifting trolley to the demoulding area, a precise demoulding crane and tilting device , turn the mould with green cake via 90 degress to release the green cake on the base plate and emty mould is refitted with a new base plate for batching cycle. The Two stage wire cutting machine assure Precise quality and size of cutting, We being the pioneers of inventing the textured finish to the block with our Cutting machine has certainly become a boom for Plaster and Gypsum application. Demoulding Crane : Smooth Operation and movement controlled with advanced Electronics. Demoulding Hydraulic Machine : Hydraulic Operated with Mechanical Pricision System, Makes sure that no mould is damaged, Hydraulics tilting arrangements and up down movement for mould demould run smooth and effortless. Base plate refitting is accurate for each cycle.

Rotary Screening machine for Separation of mine impurities and foreign material from the Slurry Pond Mixer agitator Underground Mixer which collects the screened slurry Slurry Pump For transfer of Slurry from the Pond mixer to Slurry storage tanks. Slurry Storage Tanks Capacity 25 CBM to 50 CBM depending on capacity of AAC Plant with Agitator,In smaller capacity Plant Storage tank can be avoided Transit Pond Mixer Underground agitator Pond mixer which supplement the process for transfering the slurry from storage tank to Batching Area Slurry Pump For transfer of Slurry from the Pond mixer to Batching Area

Cap- 30 tons to 200tons  

• Fast and Homogenous mixing • Heavy weight rollers for flyash based Mixing • Hardened Liner plates for Longetivity and Durabilty • Capacity - 250/500/750/1000 kgs per batch • Hydraulic Hopper decreases the loading time thus increasing the throughput • Hydraulic material Discharge Gates • Heavy duty Gearbox for Maximum power delivery

• Fast and Homogenous mixing • Heavy weight rollers for flyash based Mixing • Hardened Liner plates for Longetivity and Durabilty • Capacity - 250/500/750/1000 kgs per batch • Hydraulic Hopper decreases the loading time thus increasing the throughput • Hydraulic material Discharge Gates • Heavy duty Gearbox for Maximum power delivery

Maruti Hydraulics manufactures and exports an extensive range of Mobile Lighting Tower Cum Flood Lights. Manufactured using superior quality material and sturdy construction, our range of these towers are perfectly nished, portable and have excellent functionality. We are engaged in manufacturing and supplying a wide range of Mobile Tower Lights. Designed robustly with distinct features of high power tolerance and large area light coverage, these are highly in demand amongst our customers.  

Cap 2000- 3500 Interlock Block Machine MIBM- 1 Semi Interlock Block Machine MIBM- 2 Auto

Dry mortor Plant - Block Adhesive Dry mortor Plant - Tile Adhesive Dry mortor Plant - Wall Putty Dry mortor plant - Ready Mix plaster Support equipments Weigh Batching Sand screening Sand Drying Sand Washing Conveying systems  

Fast homogenous Spiral Mixing , with minimum batch time Capacity - 1000/1500 kg per batch High Pressure water jet for Auto Washing (optional) Automatic Lubrication System (optional) Power Gearbox with Maximum power, for zero slump and Drymixes Ni Hard Cast Steel Wear parts  

Cube Testing Machine - 100/200 TON Cube Moulds Sieve Shaker Motorised Brass Sieve Weighing scale Measuring jar

• Good Quality Paver Block require Consistent Vibration to remove all air locked. • Table Size- 5 x 2 ft , 6 x 3 ft , 8 x 3 ft

• Pan mixer With Hydraulic Hoppers • Fast and Homogenous mixing • Heavy weight rollers for flyash based Mixing • Hardened Liner plates for Longetivity and Durabilty • Capacity : 250/500/750/1000 kgs per batch • Hydraulic Hopper decreases the loading time thus increasing the throughput • Hydraulic material Discharge Gates • Heavy duty Gearbox for Maximum power delivery

• Aggregates of different sizes can be automatically Weighed and Transferred to Mixers • Accurate and precise discharge assures consitant quality • Pneumatic Operated Discharge Gates • Robust structure to handle all aggregate types • Hopper Storage - 2 /3/5 cubic meters • PLC Controlled Operations

We have been manufacturing CLC block plants for almost a decade, with more than 100 plants running on our machines today. In this sector too we have ingeniously designed the revolutionary blade cutting machine and very first of its kind wire cutting machine of 1.1 cum capacity in India . We offer CLC plant from 10 cum per day to 120 cum per day.  

Auto matic machine with Hydraulic force which compacts the Flyash , cement and aggregate mixture to achieve the required strength and mass quantities.The pan mixer with heavy rollers effectively delivers homogenously mixed flyash based concrete. Flyash upto 70% can be used with our system and equipment technology. We have supply and commision more than 100 plants all over India.

We supply best quality boilers Standard ,package type ,Smoke tube water tube with Skid type mounting for pre heaters and FD  

Finished Block Grabbing and Placing Machine Precise controlled hydraulic machine for fast and easy removal of complete ready AAC block of any size ,so the base plate is free for batching cycle. Block Seperator Block Seperating machine Hydraulics Operated Block Seperating machine, is used I case where mould is not tilted before autoclaving cycle. To removed the Horizontal cut joints withou damaging the Finished Autoclaved Aerated Concrete Blocks Base Plate Return Machine Smooth Operation and movement controlled with electrical gearhead syste

• Heavy duty Endless rubber Belt with 3 ply support fast transfer of material from mixer to Brick Machine • Robust Channel Frame, Mechanical Gear Box Drive • Capacity :25/35/45 tonnes per hour

For AAC blocks manufacturing, entire dosing and mixing operation is completely automated and requires minimum human intervention. This entire operation is monitored using control systems integrated with computer and automated feedback mechanism.As with any industrial operation, there is provision for human intervention and emergency actions integrated inside the control system. After completion batching cycle the mixture is fed into the moulds for precuring/hardening process. Our Man machine interface allows the user to communicate with the machine efficiently and easy to understand SCADA screen make this complex batching process simple. The system has automated water, alluminium and temperature control system , with interlocked Discharge for absolutely zero wastage due to cycle.

• Advanced Vibration Technology with High Compaction force ,produces the best quality bricks, in the industry • Force : 40/60 /100 tons • Integral Vibrations with Variable frequency • Hydraulic Cylinder with Imported Seals • Industrial Grade Valves for continous operations • PLC based automation center with Remote Monitoring System

Autoclave Pressure Vessel made from Special Boiler quality SAE 416 Gr 70 material, welded and 100% radiograph test is conducted for Complete Safety assurance. Autoclaves are fitted with Safety Valves ,Condensate Removal Valves,and Are Insulated with Best quality insulating material.   Automatic Scada Based Autoclaving Process One touch Autoclaving Cycle controlled by our high end PLC based Control system ,that gives you a perfect cycle ,with safety assurance. You can easily trac the autoclave cycle with grapical presentation and customised reports. It can precisely control the steam transfer and exhaust cycle.