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Top Lance Systems
Supplier & Manufacturer of Top Lance Systems. Our product range also comprises of MSS Converters, Gas Mixing Stations and Fuel Extraction Systems. Top Lance Systems The Top lance technology integrates a variety of functions which expand the metallurgical and operational capabilities of plants. Different lance configurations enable the use of various media for multiple functions. Those functions lead to substantial improvements in: Metallurgy Thermal balance Plant logistics Refractory lifetime and maintenance Oxygen for: Decarburization at high initial Carbon level CO post combustion Chemical heating of liquid steel by aluminothermic reaction Gaseous Fuels: (Natural gas, COG, Propane) for: Reheating of vessel refractory Compensation of thermal loss Skull melting Metallurgical Powder: (Lime, Alumina, synthetic Slag, Iron oxide) for: Desulfurization Decarburization Well proven lance design featuring the following: Exchangeable copper Tip Extra high velocity jet Lance camera for monitoring of process and inspection of vessel lining Short lance design for reduced installation height Summary Provides various additional functions Extended metallurgical degree of freedom Reduced temperature loss of steel Extended refractory lifetime Improved plant availability Improved sequence casting capability System set-up according to individual process requirements Integration into existing facilities.
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steel plant equipment
Supplier & Manufacturer of Steel Plant Equipment. Our product range also comprises of MSS Converters, Gas Mixing Stations and Fuel Extraction Systems. Any type of spare parts Regarding Induction Furnace, MSS Converter, LRF ladle refining furnace [LRF] and Continuous Casting Machine [CCM] , easel Available. All type of Machinery required for mini and medium scale industries like Bricks Cutting Machine, Sample Cutting machine, Sample Polishing Machine, Auto Cutter for Hot and Cold Blade, Compressor, Blower Motors, Water Pumps, Cooling Towers, Chain Sealing, Slag Boxes Up to 15 MT, Ladle For LM Transfer, Ladle for LRF and CCM, Bail Arm, Preheating Burner, Temperature Recoder, Temperature Measuring System with Lance, Automatic Top Lancing System with Trolley and Drive, EOT Cranes, Various Type of Vessels, All type of Automation Control PLC/Scada Panels.
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MSS Converters With FES
In order to cater to the diverse demands of clients, we are able to deliver an unmatched range of MSS Converter with Fume Extraction System (FES). The offered range of MSS converter with FES is designed & developed utilizing high grade raw material and modern machinery in strict conformation with the international quality norms. Along with this, the offered range of MSS converter with FES is highly acclaimed among the clients for its durability and reliability.
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mss converters semi auto gms panels
We are an eminent name, which is engaged in delivering an unmatched range of MSS Converter Semi-Auto Panel for Gas mixing station. The offered range of MSS converters semi-auto panels is made utilizing high grade raw material and innovative machinery in strict compliance with the international quality norms. Along with this, the offered range of MSS converter semi-auto panels is available in different customized specifications to comprehend and meet the diverse requirements of clients. Panel is totally enclosed Desk mimic type. Duly pretreated and painted with powder coated. Panel has separate incomer section and module compartments with door interlock, Component and instruments layout in individual modules is spacious with adequate clearances for ease of operation and maintenance. Cooling arrangement such as louvers and fan at rear and sides. Cable entry is bottom. Aluminum anodized labels provided for components and instruments. Earth bus bar provided both side of panel. There is separate compartment for computer / PLC.
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mss converters
We are a leading Supplier & Manufacturer of MSS Converters such as MSS Converters Semi-Auto GMS Panels and MSS Converters With FES from India. We are a leading firm, which is engaged in offeringMSS Converters to respectable clients. The offered range of MSS converters is known for developing stainless steel. The offered range is applicable in process, which is known for producing cleaner steel homogeneous chemical composition coupled along with more efficient metallurgical tools. This range is available in different customized designs as per the diverse demands of clients. Advantage: To make any type of qualitative steel. (M.S., Alloy steels & stainless steel) To reduce carbon percentage in Steel Desulphurization, Dephosperization etc. are easily possible here. Considerable saving in energy of induction furnace due to low temp working. 30% addition of scrap in Converter helps to save large amount of power consumption.. Precious killed metal formation is possible in MSS Converter MSS Converter process helps in smooth casting unit concast (CCM.) Unwanted inclusion gases in metal are removed in MSS Converter process. MSS Converter is the only process wherever narrow range of chemistry is maintained. Power consumption for this system is less. This process helps to increase productivity because it is fast process. Lining life of induction furnace increases due to low temp working and fast processing.
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Ladle Refining Furnances
Our firm is one of the prominent names, which is engaged in offering Ladle Refining Furnaces. Developed utilizing premium grade raw material, which is procured from dependable vendors of the market, this range is ideally applicable for refining of liquid steel which helps in producing high quality structural/alloy steel. Appreciated for decreasing the dissolved gas content, this range also helps in quick recovery of ferro-alloys. Along with this, the offered range is available with capacity ranging from 5 Ton to 50 Ton. Ladle Refining Furnaces are a proven technology used for producing alloy steel, desulphurizing liquid steel and for improving the productivity from a steel plant. Ladle Refining is a post-melting treatment that is after melting in either the Induction Melting Furnace or Electric Arc Furnace. Whenever LRF is installed on-line, liquid metal is transferred from the main melting source to the LRF at a nominal tapping temperature and either Argon/Nitrogen is purged from the bottomapart from arcing (using electrodes) on the top to bring about homogeneity of liquid metal composition and temperature. Fused lime/CaSi is added to the liquid metal to reduce sulphur and bring it within acceptable limits. And temperature is raised for the next casting operation. Ladle Refining of liquid metal is a proven technology to produce high quality steel. Ladle Refining Furnaces (LRFs) are used to desulphuriser steel, remove other impurities and hold the molten steel for casting operations. Without LRFs, higher tap temperatures are normally required from steel making furnaces due to heat losses during transfer and casting of liquid metal. LRF facilitates higher productive time to the melting furnace besides producing better quality of steel at lower cost. Ladle Refining of liquid metal is a proven technology to produce high quality steel. Ladle Refining Furnaces (LRFs) are used to desulphuriser steel, remove other impurities and hold the molten steel for casting operations. Without LRFs, higher tap temperatures are normally required from steel making furnaces due to heat losses during transfer and casting of liquid metal. LRF facilitates higher productive time to the melting furnace besides producing better quality of steel at lower cost. When alloying is done in the LRF, the main melting furnace is freed from this activity providing more productive time to the melting equipment and this external treatment has a few distinct benefits like reduced alloy consumption, better lining life, excellent homogeneity of chemical composition & temperature and relatively lower energy cost. The normal LRF cycle lasts for about 40-50minutes depending upon the aim and final chemistry and desired temperature rise. Temperature can be raised in the LRF at the rate of 3-4OC per minute depending upon ladle condition and ferro-alloy additions that are carried out. Ladle Refining of liquid metal is a proven technology to produce high quality steel. Ladle Refining Furnaces (LRFs) are used to desulphuriser steel, remove other impurities and hold the molten steel for casting operations. Without LRFs, higher tap temperatures are normally required from steel making furnaces due to heat losses during transfer and casting of liquid metal. LRF facilitates higher productive time to the melting furnace besides producing better quality of steel at lower cost. By providing a mean to refine outside of the steel making furnace, LRF provides many benefits including reduced alloy consumption, uniform temperature & properties and lower energy costs. In addition, a vacuum environment can be attained in LRF, which allows production of high quality alloy steel.
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Laddles AND Vessels
Our clients can avail from us a quality-assured range ofLaddles& Vessels. These are available in varied sizes, shapes and agitators with limpet coils. We also offer these vessels with and without jackets keeping in view the specific requirements of our clients. These are precisely designed keeping in view the process conditions of temperature and pressure with efficient mixing application. Features: Sturdy construction Reliability Corrosion resistance
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laddles
We are a leading name, which is engaged in offering an unmatched range of Laddles. The offered range of laddles is developed utilizing high grade raw material and modern machines in strict compliance with the industry laid norms. The ladle furnace is put on LF refining position as soon as tapping from electrical arc furnace is done. Executed via RC heating and argon blowing, the LF refining process possesses different procedures such as steel deoxidization, desulfurization, the adjustment of steel temperature and chemical composition. When no vacuum function is left in LF, at this initial stage, the room of vacuum device may be obligated in LF zone for future development. The ladle also possesses qualified liquid steel, which is hoisted to a ladle rotator of continuous casting machine. Then, this liquid steel taps from the base of the receiving ladle to tun dish, after that, it drops down into crystallizer to cast into bloom. The blooms are straightened and are cut in different set dimensions, after which these are sent to cooling bed through a roller table. This makes it a qualified and finished bloom. Capacity: 3 MT to 50 MT.
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gas mixing stations
Supplier & Manufacturer of Gas Mixing Stations. Our product range also comprises of MSS Converters and Fuel Extraction Systems. We offer high quality products Gas Mixing Stations for gases like Oxygen, Argon, Nitrogen and air which are used for decarburization, degassing and desulphurization. The gas mixing stations designed for this application provides safe, smooth and repeatable results with excellent flexibility for developing special grades of steel. The salient features include upstream pressure control, downstream flow control, choice of selection of specific gas medium, batching control and perhaps, the most vital and versatile ratio control. The tuyere safety pressure in process gas and shroud gas is fully taken care of to avoid hot metal entry and subsequent damage to the tuyere. The control and instrumentation system provides a complete Piping Skid ready for site use directly with sophisticated microprocessor based control panel and digital display of process parameters such as flow rates, pressure, totalized flow, lance position and converter position. The system will also provide converter, lance hood, burner safety interlocks and audio-visual alarms. We also offer total PLC, SCADA Control Systems with an operator interface through a PC. The system provides features like data acquisition, control, report generation and stoichiometric calculations for total batch control.
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fuel extraction systems
We are engaged in offering Bag House in variety of sizes and type to suit site constraint. Depending on size, unit is shipped fully assembled or in modular PID/ PLC based control Panel form for quick and easy field erection and low field labor cost. The operation principle is mentioned below: An internal baffle distributes the dirty air within the housing. Dust laden air slows down as it enters the collector Coarser dust particles drop into the hopper & hopper disposes through Rotary Air Lock The air dirty passes through the bags, dust is captured and collected on the bag exterior Filtered clean air flows to the clean air chamber and exhausts through outlet. Periodic compressed air pulsing removes accumulated dust from the bags with cleaning frequency and duration adjusted by solid-state timers or PLC Dust laden air enters the Dust collector through the hopper or casing depending upon application Advantage: Easy installation Quick Bag replacement Reduced energy cost Adjustable Cleaning mechanism based on system pressure drop maintains low-pressure drop, with minimum compressed air consumption No internal moving parts Maintenance is reduced May not require to “Off” the system if by-pass line provided. Dust collector shutdown is minimized. Increased Bag life Low Maintenance Cost Optimizes bag cleaning mechanism proper bag cages and reduced compressed air usage enhances bag life Features: Removable top access doors with drain line Top bag removal, large space for clean air chamber Durable construction of housing in PANEL form Flanged air inlet, air outlet and dust discharge Heavy duty, smooth wire cages to support bags Girth channel for continuous support Bag and finish selection to suit application Options: Standard Support legs with necessary bracing Wide range of material of construction High efficiency filter bags, need felt /Micro porous /membrane /non-woven / acrylic /anti-static Top railing with ladder access and tower lamp Electrical components like PLC, Stone master Lighting arrestor.
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FES Panels
FES Panels with PLC, PID Control system used for Blower Motor, Bag House Rotary Valves, Sequence Timer, with Thermocouple, RTD, Temperature Controller & Hood Swinging arrangement with mimic & Alarm Annunciator System Features: Superior performance Generate accurate results
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brick cutting machines
We are a renowned name, which is engaged in offering Brick Cutting Machines to respectable clients. The offered range is suitably inspected on different parameters to ensure its compliance with the highest quality norms and standards. In addition to this, the offered range of brick cutting machines is ideally applicable for tasks such as cutting refractory brick, furnace brick, ceramic or mosare tiles. Product, which is incorporated in this range are suitably mentioned below: Our customers can avail an unparalleled range of Brick Cutting Machines from us. The offered range of brick cutting machines is made utilizing high grade raw material, sourced from trusted vendors of the market. Moreover, the offered range is designed utilizing highly advanced machines and innovative technology in strict conformation with the industry laid norms and standards. These foot pedal operated machines are known for hands free operation and for decreasing the operator’s fatigue. This range is available with Drive motor including dol starter and diamond segmented blade. Applications: Cutting refractory brick Furnace brick Ceramic or mosaic tiles Features: Optimum performance Longer functional life
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automatic argon purging systems
We are an eminent name, which is engaged in offering Automatic Argon Purging Systems to our clients. The offered range is designed utilizing premium grade components, sourced from reliable vendors of the market. In addition to this, the offered range is available in different customized designs, shapes and allied specifications in accordance with the diverse demands of clients. Product, which is incorporated in this range are mentioned below: In order to cater to the diverse demands of clients, we are able to offer Automatic Argon Purging Systems. Scrap is melted down in the melting furnace and after the tapping the liquid metal having a temperature 1600 to 1650oC is charged in to the Ladle. The liquid metal either slag or with slag is weighted and transferred with the help of charging crane to the LRF plant. First sample and temperature is taken from ladle. According to this analysis and measured temperature pre-calculation of Ferro-alloys, additives and Argon gas is effected to start from bottom of ladle process with using Argon purging system. To carry out Argon gases are blown in Ladle through porous plug installed in bottom side. An economical way of production of alloys steel. As international technology makes remarkable progress into the world of alloys & super alloys. the requirement for cleaner steelhomogeneous chemical composition coupled with the need for reducing the production cost as well as increasing productivity has led to development of more efficient metallurgical tools in secondary metallurgical process become a necessity for mini steel plant. The process concerns itself with production of wide range of steels & high grade alloys steels. The recognized benefits are : To make any type of qualitative steel production. Homogenization of melt for chemical analysis. Improvement of purity in terms of gaseous impurities. To reduce on metallic inclusions
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Apfc Panels
Owing to the immense experience and a competent team of personnel, we are able to offerAutomatic Power Factor Correction (APFC) Panels. The offered range is developed utilizing high grade raw material, sourced from trustworthy vendors of the market. In addition to this, the offered range is applicable in hotels, hospitals, commercial complexes and railways. This range is widely appreciated for its durability, trouble free operations and superior performance. Which are severely inductive in nature, such as motors, large machines, air conditioners, drivers etc. Which results in a severely lagging power factor,This means loss and wastage of energy and heavy penalties by electricity boards. In case of fixed loads this can be taken care by manual switching of capacitors. Which are severely inductive in nature, such as motors, large machines, air conditioners, drivers etc. Which results in a severely lagging power factor,This means loss and wastage of energy and heavy penalties by electricity boards. In case of fixed loads this can be taken care by manual switching of capacitors. Advantages: Economical with faster payback periods. Ability to maintain a constant high power factor. Eliminates low power factor penalties levied by EB Reduces the KVA demand charges Improves efficiency of the system by reducing losses. Prevents leading power factor in the installation during low load conditions. Features: Designed with the concept of modularity which allows upgrading of KVAR rating as when required. Incomer MCCB for connection to the mains. Advanced microprocessor based relay used to ensure real time power factor correction in the installation Current limiting contractors specially designed for capacitor switch. MCB/HRC fuses for rack protection. Specifically designed, user friendly and dust & vermin proof modules. Flush mounted meters to indicate line voltage and current. Efficient performance trans air exhaust fan for cooling. Low loss single phase MPP capacitors housed in aluminum cans. Also low loss three phase APP capacitors housed in CRCA cans. Wide range of rating with standard devices for faster deliveries.
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Cold Storage Electrical service
Prominent & Leading Supplier and Manufacturer from Mumbai, we offer Cold Storage Electrical Services such as Cold Storage Services and Latur Cold Storage Services. We are a leading name, which is engaged in offering a comprehensive range of Cold Storage ElectricalServices. The offered range of cold storage electrical is available in different customized specifications such as sizes, shapes and allied in accordance with the diverse demands of clients. Moreover, the offered range of cold storage electrical is stringently tested on different characteristics to ensure its compliance with the international quality norms and standards. This range is ideally utilized in safe storage of perishable items in various industries involved in food processing, hospitality and pharmaceutical industry. Features: These are streamlined in design and are built and erected for the purpose of marinating a perfect insulation efficiency equally/approximately to that of the insulated walls Sturdy construction Door frames and panel are manufactured from teakwood with intermediate space filled with thermo foam insulation material Outer surfaces are covered with teak wood or aluminum or galvanized sheet steel or stainless steel for protection against rough handling These products are offered with heater cables, countersunk in casings and covered with heavy aluminum channel.
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