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stationary concrete pump
700, 1000, 1400 & 2100 Series pumps are high performance pumps, with design adapted to severe Indian conditions. Suited for a wide range of applications, the high-pressure models are extensively used for high-rise and long distance conveying. Salient Features Highly fuel efficient Powerful agitator Low operation cost Refurbishable wear parts Less chocking problems Enhanced oil lubrication system Long maintenance intervals Very effective reverse pumping Completely leak-proof system Safe system, from cleaning point of view Completely isolated hydraulic & concrete system Most suited for high rise & long distance pumping Effective flap straight design for concrete outlet Operator & maintenance friendly design Well proven in also handling 40 mm nominal size concrete Bigger "S" valve (Inlet diameter of 200 mm, overall length of 800 mm) Standardized core pump in all the models, reducing the spares inventory carrying costs Operations can continue in spite of electrical system malfunction The AQUARIUS 700, 1000, 1400 & 2100 series of standard diesel and electric line pumps has been the most preferred choice of the customers for the last 12 years. With over 1000 pumps in operation, it has left its mark on most of the prestigious projects in India as well as abroad.With the biggest specified Cylinder diameter of 200 mm in its class, ensuring long distance and higher aggregate size pumping, the AQUARIUS Line Pumps are the most rugged and FUEL EFFICIENT pumps available in the market. The high diameter cylinder ensures the specified maximum output in the lowest possible strokes per minute, thereby reducing the wear & tear of pumping system substantially. The output can be controlled infinitely from zero to maximum, as may be required for the site application. Additionally, the seal type delivery piston design reduces the replacement cost drastically.A unique feature of all AQUARIUS Concrete Pumps is the water cleaning system and effective reverse pumping of the concrete. The pump regulator provided is useful in protecting the hydraulic system from overheating and also the engine from overloading. The variable output regulator, pressure & flow regulator, as well as the torque regulator (DFLR or LRDS Control), not only assists in proper pump operation but also improves the overall fuel efficiency.The Aquarius 1000 series Diesel and Electric line pumps have lesser towing length in their class and are ideal for pumping concrete up to a height of 60-80 meters. The AQUARIUS 1400 series of high pressure diesel and electric pumps optimize use of engine power for achieving high rise and long distance pumping. This ensures reduced fuel consumption along with extended pump life. The high pressure is achieved by providing a higher rated prime mover and not by reducing the cylinder dia. Designed to achieve higher vertical height pumping, the pumps can also use relatively low slump concrete having higher size aggregates. The AQUARIUS 2100 series of Extra High Pressure diesel pumps optimize use of engine power for achieving high rise and long distance pumping. It ensures reduced fuel consumption along with extended pump life. It is the most rugged and fuel- efficient pumps with ease of cleaning and enhanced safety. Worldwide ‘S’- Valve Technology for Concrete Pumps The latest technology used in concrete pumping Hard-faced design for longer life Most suited for high-rise and long distance pumping Completely leak-proof system & effective reverse pumping. Less chances of choking Completely separate hydraulic & concrete pumping system Longer maintenance intervals Wear Parts can be refurbished Low operation cost Ease of cleaning and enhanced safety
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Stationary Boom Placer
An indigenous solution that ensures faster completion of job and reduced down time. Available in lengths of 17 m. The boom allows quick setting-up by overcoming the necessity of cumbersome pipeline lying. Key Features 3-section Hydraulic Boom 4 leg chassis Remote control provided The Stationary Boom Placer SB 17 has a 3-section hydraulic boom, mounted on a four legged chassis. Use of stationary placing booms can avoid the cumbersome process of laying the pipelines. This can ensure faster pours in less manpower, less crane usage and with increased site safety.The SB 17 is provided with a sophisticated remote control system. Hence, the movements of the boom can be controlled precisely. Suitable safety devices are provided to ensure accident free and safe operation of the stationary boom.
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Stationary Batching Plants
The plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Standard models furnished with Twin Shaft Mixers from 1.0 m3 up to 6.0 m3 compacted output per batch. The plants are available in various capacities ranging from 30m3, to 240m3 per hour of compacted concrete output and designed for operations under extreme conditions with highest performance. Special plant designs are available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily. Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially cast wear resistant parts keep maintenance time and cost at a very low level. Salient Features: Minimum aggregate loading height Robust structure with corrugated bins Large mixer platform for ease of maintenance Added safety with double wire rope for skip Control cabin included in standard scope Drive through design for increased productivity Special configuration for Ice dosing and Micro silica dosing The Skip Hoist or Belt arrangement option for mixer loading Modular design providing flexibility to adopt to different layout requirements Designed for ready-mix producers, contractors, precast manufacturers and special applications. Available with 0.5 cubic meter batch size Planetary Mixer and 1 cubic meter and above Twin Shaft Mixer Available in various capacities ranging from 30 cubic meter to 240 cubic meter per hour of compacted concrete output The Plants are provided with four, five or six in-line Aggregate Bins with an option of total storage capacity from 30 to 250 cubic meter, based on plant size Deliver consistent quality concrete and are most preferred in the RMC industry Specially designed plants for dam projects, hollow core precast and concrete block producers High precision load cells for independent electronic weighing of cement, aggregates & water with digital display Two-level PLC based control system with real-time SCADA for control and data management, RT - MATIC PLUS / RT - SMART AQUARIUS Stationary Plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Furnished mainly with twin shaft mixers from 1.0 m3 to 6 m3 capacity, the plants are also available with Planetary mixers upto 2.0m3 batch size upon request. 0.5m3 planetary mixers. The Stationary Plants are available in various capacities ranging from 30 m3 to 240 m3 per hour of compacted concrete output. The Plants are provided with four, five and six nos. Aggregate Bin option with a total storage capacity from 30 to 250 cubic meters. With high precision load cells for electronic weighing of cement, aggregates & water and a digital display, the SP series plants are the most compact stationary batching plants from AQUARIUS range of products.Another feature is the Skip Hoist and Belt arrangement option for mixer loading and a modular PLC based control system with real-time SCADA for control and data management, RT-SMART. Special plant designs available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily. Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially casted wear resistant parts provided to keep maintenance time and cost at a very low level.An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. A highly minimized operation & maintenance cost and a possible continuous production cycle as low as __ seconds make SP Series Plants the most preferred plant in the RMC & Infra Structure Projects segment. Control System: SCADA based control systems, customized to the requirements of various segments Features like auto-in-flight, stock maintenance, on screen diagnosis, production data handling, automatic delivery challan and cycle data printing, etc. The systems are designed based on all feedbacks and requirements from various operation levels Computer & Printer provided as a part of standard scope Plant Maximum configuration: 4 Scale system Extractor 6 Aggregate extractor 3 Cement extractor Fresh & Reclaim water 2 Additives batchers 1 Water Scale + Additional Flow meter for manual addition 1 mixer Skip / Belt management 2 Moisture Probe With Absorption manually (for 30m3 and above plant) Batching Features: Automatic in-flight management Net tolerance monitoring Intelligent & flexible discharge sequence Manual batch by mouse Water set point correction by mouse click System pause Automatic restart after power supply break-down Changing extractor during auto batch Online set point modification before auto batch beginning Archive & Reporting: Statistical report Consumption report Data cycle analysis Truck journey report Report by destination Recipe statistics Incoming delivery notes report & statistics Delivery note reporting Analysis of the batching accuracy Material consumption from the batch reports Security & Assistance: Automatic data backup Remote backup in workstation unit Multiple level password
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mobile line pump
MOLI, the Mobile Line Pump offers a complete solution for Ready Mix business in India. Mounted on an Indian chassis, the 1000 & 1400 series pump is equipped with the highly wear resistant 'S' transfer tube and can pump the most difficult concrete. MOLI carries its own pipelines and accessories and is equipped with a water tank and a flushing water pump, providing a dream solution for city pours. The MOLI is easily maneuverable through high-density traffic and avoids towing costs and headaches in moving the pump and pipeline. MOLI offers many advantages of Boom Pump but is available at much lower investment. Salient Features Built-in with maximum flexibility for site-to-site movement Designed to carry delivery pipeline, bends, tool box and other accessories An integrated cleaning water tank of 450 lit. and high pressure cleaning water pump Provision of air compressor & air tank of 160 lit. for cleaning the pipe line Pipeline cleaning is possible by water pumping Suitable for mounting on Indian chassis, 11 & 12 tons (TATA/ASHOK LEYLAND) Integrated water tank with high pressure pump Storage capacity for 100 m pipeline with all accessories Air compressor with tank (capacity 160 liters) Hydraulic out riggers The AQUARIUS truck mounted concrete line pumps are a solution built-in with the maximum flexibility for alternating requirements. It is equipped with a carrying capacity of 100 meter delivery pipeline, an integrated water tank for high pressure cleaning and a provision for air compressor and pressurized air tank for cleaning of the pipelines.The specially thought over modular design with easy storage containers for pipeline, fittings and tools, make the AQUARIUS MOLI+ ready for operation in the shortest possible time.Features. Powerful agitator Longer maintenance intervals Compact design and safe cleaning system Lesser towing length Pumps bigger size aggregates Leak-proof system & effective reverse pumping Less chances of chocking Hard-faced design for longer life of wear parts Infinitely variable concrete output, from zero to maximum Completely isolated hydraulic & concrete system Operations can continue in spite of electrical system malfunction Effective flap straight design for concrete outlet Lower number of strokes, resulting in less wear & tear Standardized core pump, reducing spares inventory costs Bigger concrete pumps with 200 mm diameter cylinder Pump regulator provided to protect overheating of hydraulic system and overloading of engine Fully Hydraulic Controls used to reduce electrical components and increase reliability Relatively low slump concrete having higher size aggregates Extended pump life due to reduced fuel consumption Higher pressure capacity in spite of large diameter cylinders Worldwide ‘S’- Valve Technology for Concrete Pumps The latest technology used in concrete pumping Hard-faced design for longer life Most suited for high-rise and long distance pumping Completely leak-proof system & effective reverse pumping. Less chances of choking Completely separate hydraulic & concrete pumping system Longer maintenance intervals Wear Parts can be refurbished Low operation cost Ease of cleaning and enhanced safety Increased Fuel Efficiency For Concrete Pumps.
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Mobile Batching Plants
These Aquarius mobile batching plants directly discharge the concretein to the transit mixer. Overview The ultimate technology mobile plants, mounted on re-usable precast foundations. The foundations can be lifted and shifted to another location. MP series is available with 0.35 and 0.5 cubic meter compacted output planetary mixers & 1.0, 1.25 & 2 cubic meter twin shaft mixers Accommodates four types of aggregates, two types of cement, fly ash, two types of chemical additives, fresh water and recycled water. The compact design boosts the production capacity and fits in thin plot sizes. Available with two levels of control system with decent features built in for contractors and ready-mix manufacturers. Salient Features: Drive through design for increased productivity Mounted on re-usable precast foundations, which can be shifted to other locations easily Available with 0.35 & 0.5 cubic meter batch size Planetary Mixer and above 1 cubic meter Twin Shaft Mixer Deliver consistent quality concrete and are most preferred in the RMC industry Four Aggregate compartment Bins with a total storage capacity of 18/30/50/70 cubic meter High precision load cells for independent electronic weighing of cement, aggregates & water with digital display Two-level PLC based control system with real-time SCADA for control and data management, RT - MATIC PLUS / RT – SMART Compact design that boosts fits in confined spaces Low operation & maintenance cost Minimum aggregate loading height Robust structure with corrugated bins Large mixer platform for ease of maintenance Added safety with double wire rope for skip Control cabin included in standard scope AQUARIUS Mobile Plants directly discharge the concrete into a Transit Mixer. The plants are mounted on re-usable precast foundations, which can be shifted to another location easily. Available with 0.35m3 & 0.5m3 Planetary Mixer, 1m3 and 1.25m3 Twin Shaft Mixers, with an hourly production of 21m3, 30m3, 60m3, 70m3 and 90m3 per hour. The Mobile Plants are provided with four Aggregate Bins with a total storage capacity of 18/30/40/50/70 cubic meters. With high precision load cells for electronic weighing of cement, aggregates & water and a digital display, the MP series plants are the most compact mobile batching plants from AQUARIUS range of products.Another feature is the Skip Hoist arrangement for mixer loading and a modular, two-level PLC based control system with real-time SCADA for control and data management, RT-MATIC PLUS & RT-SMART. Plants have a compact design that boosts the production capacity and fits in smaller plot sizes.An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. A highly minimized operation & maintenance cost and a possible continuous production cycle as low as __seconds make the MP Series Plants the most preferred plants in the Contractor & RMC segment. The MP 21 Plant is designed by understanding the requirements of the small sites which do not need concrete production rate as high as 30 m3 per hr but installation and shifting time required is minimum possible. Keeping most of the features of premium size plants like drive through design for transit mixer loading, belt weighing for aggregates, independent cement and water weighing systems, PLC and SCADA based control system…etc the new models are equipped with 0.35 m3 compacted output batch size for optimum usage of the equipment. Thanks to the compact design these plants fit in smaller plot size. Similar to their big brothers in this range, these plants also do not need any permanent foundations but only re-usable precast foundations for mixer structure and PCC for aggregate storage bins. The plants are provided with four compartments for the aggregate storage bins with a very low loading height. High precision load cells and electronic weighing systems ensure batching accuracies.PLC and PC based control system is another highlight in this range. SCADA based system with all possible data analysis, remote assistance, data in Excel format, consumption records, alarms and online help…etc make this plant nothing less than the high end plants.These plants are equipped with planetary mixers which is a unique feature in this range. Planetary mixers obviously ensure fast and homogeneous mixing in shortest possible time with very low operating costs in this size.
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concrete recycling plant
Concrete recycling system designed to reclaim slurry water and aggregates to be re-used in concrete production. An eco friendly equipment to wash waste concrete and rinse transit mixers. Slurry water can be used in concrete batching plant that enhances pumping ability. An ideal solution to your waste disposal and washing problems. It is more than just concrete re-claimed; it is wealth re-claimed for you and health re-claimed for the society. Concrete recycling system designed to reclaim slurry water and aggregates to be re-used in concrete production. An eco friendly equipment to wash waste concrete and rinse transit mixers. Slurry water can be used in concrete batching plant that enhances pumping ability. An Ideal solution to your waste disposal and washing problems. Don’t call it concrete re-claimed, call it wealth re-claimed for you and health re-claimed for the society. Handling and Disposal of residual concrete made easy:Concrete wash concrete recycling plant, manufactured by Aquarius, is a definite solution for solving your problem of disposal of residual concrete and slurry water produced while cleaning transit mixers, concrete pumps, stationary mixers and concrete buckets.Concrete wash provides separation between solids over 0.15 mm diameter, through spirals rotating inside an inclined stationary drum.Slurry water is discharged by forced overflow into a slurry pit and is then used for recycling in fresh concrete production.Main advantaged of concrete wash can easily be recognized as: The extraction of solid material is performed through a spiral system without any clogging of filtering shovels usually adopted in sand washing plants. Total maximum wear resistance granted due to low rotating speeds. Allow easy placement inside existing concrete plants due to possibly of variable position layouts. Highly efficient production capacity of 10m3/hr. Easy operating Sequence:Operation and control of recycling plant is made easier with automatic control and minimum user interface due to application of modern control methods. Position the transit mixer. Open clean water valve for diluting leftover concrete inside the transit mixer. Press START button on the control panel. Discharge diluted concrete in feed hopper. Press STOP button when all concrete is discharged and mixer is clean & empty. The plant keeps working automatically until all solids are extracted.
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Concrete Boom Pump
An indigenous solution that ensures faster completion of job and reduced down time. Available in lengths of 20 m, 32 m and 36 m. The boom allows quick setting-up by overcoming the necessity of cumbersome pipeline lying. Key Features Effective reverse pumping and reverse cleaning Digital hour meter Digital temperature display Suitable for two axle chassis Less ground space required Anti Stalling Device (ASD) to save engine overloading Remote control for boom operations Pump unloading valve to shut-off oil flow of hydraulic pump during blockages Maintenance friendly RPM and output regulation Water separator with display High pressure cleaning pump with large water tank Slave Engine Design Fuel Efficient, reduces per cubic meter cost. Reduced Erection & Commissioning Time. Reduced Installation Expenses Enhanced Services Life OF Prime Mover Enhanced Power Transmission Efficiency due To direct drive Handy Remote Control State-of-Art Handy & Light weight Cable Remote Control. Unit With All The Pump & Boom Functions In- Built Centralized Oil Lubrication System For Selected Points & also EASY Access Manual Grease Lubrication System To All Points. Fully Hydraulic open Loop Control system The Pump Regulator Protects The Hydraulic System From Overheating & Engine From Overloading. The Regulator Also Helps In Output Regulation & Improved Fuel Efficiency. Modular Type Boom Control Block Occupies Less Space & Is Adaptable to Proportional boom Movement. Two – Hand Operation Control Of Outriggers Ensures Safety In Operation. Boom Material Boom Made Of High Strength Alloy Steel From Sweden Gives Maximum Strength & Performance And Minimum Weight Of The Structure. Slave Engine design for Enhanced Boom Pump Efficiency. Fuel Efficient, reduces per cubic meter cost. Reduced Erection & Commissioning Time. Reduced Installation Expenses Enhanced Services Life OF Prime Mover Enhanced Power Transmission Efficiency due To direct drive Handy Remote Control for Boom Pump State-of-Art Handy & Light weight Cable Remote Control. Unit With All The Pump & Boom Functions In- Built
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Product Refirbishment
Aquarius offers specialized refurbishment services that have proved an alternative to buying new equipment. Refurbishment not only increases the useful life of the equipment but also eliminates the cost of service training, etc. Be it Boom Pumps, Boom Placers, Concrete Pumps, Batching Plants or its related Software, Aquarius can assist the client in getting the best results from their equipment. A typical refurbishment job comprises of an initial survey and evaluation. Upon signing of the contract, the equipment is brought to our factory and disassembled. A thorough inspection is carried out post the cleaning & painting operations. The damaged parts are replaced and the equipment is assembled and rewired. Several tests are conducted to confirm the functional performance of the equipment, before dispatching it back to the customer. Our Services include: Survey, testing and inspection Disassembly Design review Cleaning & Painting Replacement of damaged parts Electrification Testing Commissioning
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Software Support
Aquarius provides software support for the fully automatic operation of Concrete Batching Plants. The software packages are customized to the requirements of various segments. Features like auto-in-flight, stock maintenance, on screen diagnosis, production data handling, automatic delivery challan and cycle data printing are provided. Real time on screen simulation in computerized control system provides you one point view of the complete plant operation. The systems are designed based on all the feedbacks and requirements from various operation levels. An easy up gradation is the key for project-to-project configuration requirements.
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After Sales Service
Aquarius strives to excel and continuously improve their after-sales services and spare part support. An efficient service and spare parts support network has been set-up within the country. Additionally, well-equipped Service Vans have been introduced in major cities to provide quick, on-site service to customers. Detailed Operation & Service Manuals are provided with the equipment. These manuals provide the necessary technical support to the customers. The manuals also carry Log Books that are used to monitor the use of the equipment and the service and spare parts requirement. Clients have come to look upon Aquarius Engineers as their long-term partner in successful project implementations. NHAI, NTPC, NPC, NHPC, AAI, DMRC…Aquarius has left an imprint on most of their prestigious projects. Our regional service back up is available at following locations: Delhi, Ahmedabad, Mumbai, Bangalore, Hyderabad, Kolkata, Bhubaneshwar, Raipur, Indore, Chandigarh
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AMC
Our Annual Maintenance Contract (AMC) safeguards you from incurring unexpected expenditure in the event that your product suffers a breakdown. The AMC takes care of preventive maintenance and parts replacement. It ensures trouble-free operations and longer lifecycles. Maximum uptime and quick service ensures higher returns and optimum usage. AMCs are available in different options to suit every customer's need and convenience. They have been categorized based on the product class and its specific needs. Assured supply of genuine parts and service Wide service network ensures quick service Trouble-free operation & maximum up time
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Annual Maintenance Contract Services
refurbishment services
software support services
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