Consultech Engineers Pvt. Ltd. Shivane, Pune, Maharashtra

Consultech, Water Wash Spray booth have a unique modular design. Featuring anadvanced air washer design ensures high air washing/paint collection and removal of particulate. The dynamic air velocity ensuresthe over sprayed paint particles carried away towardsthe very high efficient exhaust air stream. The standard booth is supplied in modular construction at no extra cost and ease of assembly at site. Selection Highest efficiency in a spray booth is always attained when the capacity, size and other specifications are most suited to the kind of work to be performed. The following factors are important while selecting the most appropriate booth for a specific coating component. Size of the article to be coated. Rate of production (i.e. Paint Consumption). Product handling method. Features: Water curtain is achieved with pump. Lower installed electrical load (thus low running coast), less negligible maintenance. The advanced air washer design ensures high air washing/paint collection efficiency. The air-slot design, opening at the bottom of the wash down sheet (water wall) ensures uniform air movement in the booth. The over sprayed paint gets sucked in by the bottom suction itself. Superior construction: booth is constructed by nut-bolt.

Selection Most elevated proficiency in a spray booth can constantly be accomplished when the capacity, size and different specifications are most suited to the sort of work to be performed. The accompanying elements are critical while choosing the most effective booth for a particular coating component The method of product handling The article size that requires coating The production rate or the estimation of paint consumption Features Its superior construct is built with nut-bolt The suction at the bottom helps in sucking any over sprayed paint The pump helps in accomplishing water curtain. Its low installed electrical load reduces running cost and the maintenance cost is almost negligible A high level efficiency in air washing/paint collection is maintained by the advanced air washer design A balanced air movement in the booth is maintained by the air-slot design. It’s featured with an opening at the bottom of the wash down sheet ( water wall )

Consultech variety of Industrial Spray booth are being utilised within the highest volume production applications in leading sectors including industrial sectors ,Aerospace, Automotive, Furniture, Construction, agriculture and Metal fabrication industries. Many of our installations utilise the latest systems for improved efficiencies and reductions in environmental impact. Product finish is of the highest quality whilst high production volumes of painted products are maintained. We have supplied our spray booth systems to many corporate, multinational and big as well as medium and small customers.

Consultech’s engineering and designing team are dedicated to conceptualising, designing and manufacturing the most efficient Spray Bake Booth Systems. Right from conceptualisation to installation, our team at Consultech has acquired unparalleled proficiency in specialised applications that require higher efficiencies or controlled environments. Our Standard Paint Spray Bake Booth systems are the most sought-after in the market and are available ex-stock. In addition to manufacturing a standard rage of Spray Bake Booths, we also manufacture efficient customised products that suit the varied requirements of our clients. Process Principal Painting Cycle The suction and exhaust damper remain in the open position. The solvent laden air escapes through the exhaust duct while the blower works as the fresh air blower. Heating would be turned off during this time. Drying Cycle The suction and exhaust damper remain in the closed position while inside the chamber, the blower circulates the air over the Heater Box Features & Benefits Most efficient methodology of containing over-sprayed paint Chamber construction: Modular panel construction with proper insulation material (50 mm thick).Service door provided with wide opening for vehicle entry & exit. Super glass provided on main door panel for good working transparency. Touch up as well as painting: In our design touch up painting as well as regular car refinishing could be processed. Operator comfort: Filtered air supply & exhaust system provided during painting. Painting & drying cycles are fully automatic. Temperature is maintained at 60 C temperature for 30 minutes for drying the surface finish Paint over- spray is restricted to a specified area Maximizes environmental compliance through excellent over-spray collection Safe:Minimizes the risk of fire that could be caused by solvent vapours and overspray deposits Conceptualised and specially designed for severe industrial environment conditions State-of-the-art workmanship Superior construction is achieved as the booth is constructed by nut-bolt High efficiency ensured by the advanced dry paint arresting filters design Hundreds of installations globally Hassle-free maintenance Optimum use for all type of paint applications Complies with international health & safety standards

Steel shots are forced through a jet nozzle using compressed air pressure or through a wheel type machine in order to clean and prepare surfaces for recoating. This is a fast and effective way and can be used to clean hardwood, metal, brickwork, concrete or stone. Machines Following type projects are undertaken by us: Airless abrasive shot blasting machine Automatic media recovery systems Blast room with semi auto & auto recovery systems Blasting systems for various applications Cyclone dust collectors Fabric type dust collector The surface which is resulted is free from rust and paint. Our machinery generates surface finish equivalent to Swedish standard - SA2.5. Benefits From metal components; rust, paint, grease, and scales are removed Matte finish is obtained which is aesthetically pleasing to look at Quality of electroplating, painting, powder coating, or rubber lining is improved Skid proofing in case of marble and granite is generated. These are few of the many advantages Applications of Shot Blasting CI & Steel castings. Reconditioned valves etc. and marble & granite Non ferrous castings. Heat treated components. MS & SS fabricated components. Application Areas Automobile. Chemicals Construction. Cookware Marine & Ship Building. Off Shore Pipe Industries Steel

Consultech has gained many years of experience in the design, manufacture, installation, commissioning and service support of powder coating systems and equipment. Whether it is for manual or completely automatic coating applications, Consultech manufacture a wide variety of modular powder coating booths with unique designs.We have different Powder Coating Booth models alongside extensive variety of Powder Coating Ovens. Unique Benefits of Consultech Powder Coating Booths: Selection A high level proficiency in a powder booth can constantly be accomplished when the capacity, size and different specifications are most suited to the sort of work to be performed. The accompanying elements are critical while choosing the most effective booth for a particular coating component The article size, shape and weight that requires coating The production rate or the estimation of powder consumption The efficiency for recovery If the article needs indexing The number of color changes/unit time Powder Recovery Booth The multi-cyclone recovery chamber facilitates 98 % power utilization. The powder coated spray chamber has excellent longevity and is maintenance free. It’s easy to clean and results in a very quick change of color and also safe to operate. It doesn’t cause powder to spill out of the booth and maximizes recovery through multicyclone. These are few characteristics of the booth that helps in controlling pollution. Multi-cyclone Recovery System The multi-cyclone recovery system’s maximum powder efficiency of 98.5 % gives it an edge over other powder recovery systems. Its high velocity decreases the powder from sticking and reduces the cleaning time. The blower sucks any over sprayed powder through a cyclone recovery system and then the powder collected in the bottom bin can again be reused. After Recovery system - Post Filter Rechargeable powder is completely utilized with the help of multi-cyclone. As per the pollution control laws, very fine powder of less than 0.5 micron ( does not catch static charge ) need to exhaust. This powder is arrested by the post filter and exhibits breathable air. Inside the sealed metallic chamber, several filter cartridges are mounted. When the air enters the chamber, the filtration happens ‘outside in’. Periodic purge removes the powder and cleans the cartridge. Clean air is let out through the blower outlet. . For recollecting such useless powder, Bag filter is used. These bags are made of non-oven filter media.

Consultech offer most efficient and unique design, manufacture and installation of both standardized and customized Paint Spray Booth system. Standard Paint Spray booth are available ex-stock. Our expertise in specialized applications which may require higher efficiencies or controlled environments is unparalleled. We differentiate our custom-made product range from standard installations where the efficiency and productivity matter most. Selection Highest efficiency in a spray booth is always attained when the capacity, size and other specifications are most suited to the paint finishing work to be performed.The following factors are important while selecting the most appropriate booth for a specific coating component. Size of the article to be coated. Rate of production (i.e Paint Consumption). Product handling method. . Features: Most efficient way of containing oversprayed paint. Modular spray booth design allowing for all types of Spraying Application. Restricts paint over spray to a specified area. Ex- stocks of spray booth parts ensure minimum down time. Provides for maximum operator comfort and reduces attendant health hazards. Excellent overspray collection maximizes environmental compliance. Safe: minimises risk of fire due to solvent vapours and overspray deposits. Designed and manufactured for severe industrial environment conditions. Provides optimum air velocity to exhaust the overspray without affecting spraying efficiency. State-of-the-art workmanship. The advanced dry paint arresting filters design ensures high efficiency. Pre-assembled and tested at no extra cost. Hundreds of installations worldwide. Mild steel or stainless steel construction available on request. Oversprayed paint is sucked in by the blower through synthetic glass fiber filter or metallic filter arrester. Dry arresting of paint without water and chemicals. Even suction over the full height of the booth. Simple maintenance. Ideal use for all type of paint applications. Complies with current health and safety legislation.

Consultech variety of Industrial Spray booth are being utilised within the highest volume production applications in leading sectors including industrial sectors ,Aerospace, Automotive, Furniture, Construction, agriculture and Metal fabrication industries. Many of our installations utilise the latest systems for improved efficiencies and reductions in environmental impact. Product finish is of the highest quality whilst high production volumes of painted products are maintained. We have supplied our spray booth systems to many corporate, multinational and big as well as medium and small customer

Consultech offer most efficient and unique design, manufacture and installation of both standardized and customized Lab Spray Booth system. Standard Lab Paint Spray Booths are available ex-stock. Our expertise in specialized applications which may require higher efficiencies or controlled environments is unparalleled. We differentiate our custom-made product range from standard installations where the efficiency and productivity matter most. Selection Highest efficiency in a Lab Spray Booth is always attained when the capacity, size and other specifications are most suited to the finishing work to be performed.The following factors are important while selecting the most appropriate booth for a specific coating component. Size of the article to be coated. Rate of production (i.e Paint Consumption). Product handling method.   Features Most efficient way of containing oversprayed paint. Modular spray booth design allowing for all types of Spraying Application. Restricts paint over spray to a specified area. Ex- stocks of spray booth parts ensure minimum down time. Provides for maximum operator comfort and reduces attendant health hazards. Excellent overspray collection maximizes environmental compliance. Safe: minimises risk of fire due to solvent vapors and overspray deposits. Designed and manufactured for severe industrial environment conditions. Provides optimum air velocity to exhaust the overspray without affecting spraying efficiency. Mild steel or stainless steel construction available on request. State-of-the-art workmanship. The advanced dry paint arresting filters design ensures high efficiency. Pre-assembled and tested at no extra cost. Hundreds of installations worldwide. Oversprayed paint is sucked in by the blower through synthetic glass fiber filter or metallic filter arrester. Dry arresting of paint without water and chemicals. Even suction over the full height of the booth. Simple maintenance. Ideal use for all type of paint applications. Complies with current health and safety legislation.

Consultech, Industrial Spray booth have a unique modular design. There are variety spray booth are coming under industrial spray booth like Dry Filter paint booth , Water Was spray booth , Down draft spray booth. The standard booth is supplied in modular construction at no extra cost and ease of assembly at site. Selection Highest efficiency in a spray booth is always attained when the capacity, size and other specifications are most suited to the kind of work to be performed.The following factors are important while selecting the most appropriate booth for a specific coating component. Size of the article to be coated. Rate of production (i.e Paint Consumption). Product handling method.   Features Superior construction: booth is constructed by nut-bolt. Pre assembled and tested at no extra cost. Hundreds of installations worldwide. Galvanised steel or stainless steel construction available on request. Ex- stocks of spray booth parts ensure minimum down time. Complies with current health and safety legislation. Modular design construction allowing for all types of Spraying Application. Massive stocks of spray booth components and parts ensure quick lead times. Superior overspray collection maximises environmental compliance. Designed and manufactured for harsh industrial environments. Galvanised steel or stainless steel construction available. Designed for rapid filter changes and cleanout. Securely assembled using our unique time saving design. The all types of spray booth are in CNC production with assembly.

Selection A high level proficiency in a spray booth can constantly be accomplished when the capacity, size and different specifications are most suited to the sort of work to be performed. The accompanying elements are critical while choosing the most effective booth for a particular coating component The method of product handling The article size that requires coating The production rate or the estimation of paint consumption Features The maintenance is easy and simple Perfect use for all sorts of paint applications Paint can be arrested dry without water or chemicals Balanced suction across the entire height of the booth The blower helps in the suction of any over-sprayed paint through synthetic glass fibre filter or metallic filter arrester.

Consultech, Dry Filter Spray booth have a unique modular design. Featuring an advanced paint arresting filters design ensures high efficiency of arresting of over sprayed paint particles. The dynamic air velocity ensures the over sprayed paint particles carried away towards the very high efficient exhaust air stream. The standard booth is supplied in modular construction at no extra cost and ease of assembly at site. Selection Highest efficiency in a spray booth is always attained when the capacity, size and other specifications are most suited to the paint finishing work to be performed.The following factors are important while selecting the most appropriate booth for a specific coating component. Size of the article to be coated. Rate of production (i.e Paint Consumption). Product handling method.   Features Modular design allowing for most types of Spraying Application. Superior construction: booth is constructed by nut-bolt. The advanced dry paint arresting filters design ensures high efficiency. Pre-assembled and tested at no extra cost. Hundreds of installations worldwide. Galvanized steel or stainless steel construction available on request. Ex- stocks of spray booth parts ensure minimum down time. Oversprayed paint is sucked in by the blower through synthetic glass fiber filter or metallic filter arrester. Dry arresting of paint without water and chemicals. Even suction over the full height of the booth. Simple maintenance. Ideal use for all type of paint applications. Complies with current health and safety legislation.

Consultech offer most efficient and unique design, manufacture and installation of both standardized and customized Down Draft Paint Booth system. Our expertise in specialized applications which may require higher efficiencies or controlled environments is unparalleled. We differentiate our custom-made product range from standard installations where the efficiency and productivity matter most. Selection Highest efficiency in a Down Draft Paint Booth is always attained when the capacity, size and other specifications are most suited to the finishing work to be performed.The following factors are important while selecting the most appropriate booth for a specific coating component. Size of the article to be coated. Rate of production (i.e Paint Consumption). Product handling method.   Features Most efficient way of containing oversprayed paint. Modular spray booth design allowing for all types of Spraying Application. Restricts paint over spray to a specified area. Ex- stocks of spray booth parts ensure minimum down time. Provides for maximum operator comfort and reduces attendant health hazards. Excellent overspray collection maximizes environmental compliance. Safe: minimises risk of fire due to solvent vapors and overspray deposits. Designed and manufactured for severe industrial environment conditions. Provides optimum air velocity to exhaust the overspray without affecting spraying efficiency. Mild steel or stainless steel construction available on request. State-of-the-art workmanship. The advanced dry paint arresting filters design ensures high efficiency. Pre-assembled and tested at no extra cost. Hundreds of installations worldwide. Oversprayed paint is sucked in by the blower through synthetic glass fiber filter or metallic filter arrester. Dry arresting of paint without water and chemicals. Even suction over the full height of the booth. Simple maintenance. Ideal use for all type of paint applications. Complies with current health and safety legislation.

Consultech offer most efficient and unique design, manufacture and installation of both standardized and customized Automotive Spray Booth system. Our expertise in specialized applications which may require higher efficiencies or controlled environments is unparalleled. We differentiate our custom-made product range from standard installations where the efficiency and productivity matter most. Selection Highest efficiency in a Automotive Spray Booth is always attained when the capacity, size and other specifications are most suited to the finishing work to be performed.The following factors are important while selecting the most appropriate booth for a specific coating component. Size of the article to be coated. Rate of production (i.e Paint Consumption). Product handling method.   Features Most efficient way of containing oversprayed paint. Modular spray booth design allowing for all types of Spraying Application. Restricts paint over spray to a specified area. Ex- stocks of spray booth parts ensure minimum down time. Provides for maximum operator comfort and reduces attendant health hazards. Excellent overspray collection maximizes environmental compliance. Safe: minimises risk of fire due to solvent vapors and overspray deposits. Designed and manufactured for severe industrial environment conditions. Provides optimum air velocity to exhaust the overspray without affecting spraying efficiency. Mild steel or stainless steel construction available on request. State-of-the-art workmanship. The advanced dry paint arresting filters design ensures high efficiency. Pre-assembled and tested at no extra cost. Hundreds of installations worldwide. Oversprayed paint is sucked in by the blower throughsynthetic glass fiber filter or metallic filter arrester. Dry arresting of paint without water and chemicals. Even suction over the full height of the booth. Simple maintenance. Ideal use for all type of paint applications. Complies with current health and safety legislation.

Construction Mild steel or stainless steel sheets are used to make Consultech air showers. Two doors are provided on either side of the air shower, which gets interlocked and operate on magnetic system.MS/SS sheets are used to make the doors which are equipped with clear windows made of glass or acrylic. A electrical control panel is made within the body which is controlled through a programmable logic control system. The control panel unit facilitates user to adjust air nozzles and operation time sequence. Operation timer of the air shower can be adjusted from 0-3600 seconds, based on client’s requirements. The unit also comprises an emergency setting button to switch itself off. Our air shower comprises a non-skid metal flooring for users safety along with adequate lighting system for good visibility in poor natural lighting conditions Principle Our air showers are closed cubicles which operate on the principle of subjecting the personnel through adequate velocity of clean air coming through a pre filter assembly, comprising of poly fiber synthetic media (washable). The same air is again passed through a high efficiency perfect air filter. Consultech’s Air Shower Booths are the best in the market! Selection The following factors are important to consider while selecting the most appropriate air shower booth for an application. Automatic Control No of person entry Type of entrance Features Supreme quality Optimum efficiency Ergonomic design Provides for maximum operator comfort Simple maintenance Programmable operation Versatile usage Modular design allowing for all types of Application Provides optimum air velocity to take away dust and dirt particles Designed and manufactured for severe industrial environment conditions The advanced air shower arresting dust through filters design ensures high efficiency State-of-the-art workmanship Superior construction: booth is constructed by nut-bolt Pre-assembled and tested at no extra cost More than hundred installations globally Mild steel or stainless steel construction available on request. Next

Construction Available in different capacities, the Modular Air Handling Units (AHU) manufactured by Consultech offer the best results with minimum hassle. Having been in the industry for two decades, Consultech offers a blend of traditional functionality with modern methodology to meet the ever-changing requirements of the industry. The strong framework design of AHUs offers inherent strength and stability. The aluminum profiles are corrosion resistant with specially designed three way corners. The panels are pressure injected with CFC free polyurethane foam up to 40 Kg/cum densities. A galvanized steel channel base is used to mount the entire framework. The condensate drain pan is fabricated out of corrosion resistant stainless steel insulated on outside with close cell insulation. The compact allows the units to be vibration-free which enable noiseless performance. The former makes the units easily maintainable. Sections with imported centrifugal fan, cooling coil, and filters comprise of the basic assembly. We also provide add-on optional modules such as thermal break with coved profiles, heating coil, face and pass damper, humidifiers and air mixing chambers are also available on specific demand. The units can be manufactured with direct drive plug fans as well. The units are available in Single Skin , Double Skin, Ceiling Suspended type. Selection When the capacity, size and other specifications are in accordance with the work to be performed that is when the highest efficiency in an Air Handling System is always attained. The following factors are important while selecting the most appropriate Air Handling Unit for a specific application.