Press Room Automation & Feed Fixtures (I Thane West, Maharashtra

We are offering twin levelling for component levelling. round parts are always levelled in two directions. The most economical solution for series production such as clutch disks in a twin levelling machine. This double levelling line consists of 2 precision part levelling units connected by a turntable. Between the two levelling sequences the turnable turns the parts by 90°.

Offers twin decoiler. Features * rigid fabricated structure. * three four self centering coil-location jaws. With mechanical gear reducer for models above 2.5 tonne. * the spindle & coil holding heads housed in mechanical & precised machined housing & rotates on dust proofed sealed bearing element. * all motorised decoilers are chain driven soft start & stop through mechanical torque limiter & friction drag brake. * drive system : a.c. Fixed speed a.c. Variable speed (optional) * control panel with suitable loop control system to maintain loop of coil for the machine via antenna type loop sensors limit arm through limit switches photosensors * in twin spindle decoiler, two mandrels are housed on a turret and turret is supported on antifriction bearings for reducing friction while indexing. Turret is locked by spring loaded plunger & released by foot pedal. (this is for quick coil-changeover & saving coil loading time.).

The units are fabricated from steel and the straightener rolls are properly fixed and aligned in machine and ground housing.OneTwo sets of drive pinch rolls are provided as required. All the feed Rolls & Bottom Rolls are driven, while Top Rolls have individual adjustments.All the Rolls are made of Special Alloy Steel Material Hardened, Ground, Chrome plated & are housed into precision needle

We are offering scrap coiler. Features :- rigid fabricated structure. three four self centering coil location jaws with mechanical gear reducer for model above 2.5 tonne. the spindle & coil holding heads housed in mechanical & précised machined housing & rotates on dust proofed sealed bearing element. all motorized coilers are chain driven soft start & stop through mechanical torque limitor & friction drag brake. drive system : a.c. Fixed speed a.c. Variable speed (optional). control panel with suitable loop control system to maintain loop of coil for the machine via antenna type loop sensors limit arm through limit switches.

High Performance brushless Servo Drive (From International Source),Low inertia, brush less AC Servo motor with high energy,Precision incremental Optical Encoder (In built) to provide velocity & position loop feed back,Hardened Terminal : Easy-to-read solid state Interface Terminal display area with a backlit 4 line display, sealed membrane keypad with tactile feedback.User Friendly Interface : The Interface Terminal directs the operator with clear, descriptive message in plain English. Pressing the Help Key While in different screens directs the operator with instructions on how to change parameters or look at information. Different modes off operation cab be selected as well as jogging forward or reverse in manual mode.

We are offering pull through wire straightener. Standard features 5 7 9 11 13 rollers in two-axis depending on accuracy requirement. non-driven. for wire size of 0.1 to 4.0 mm

We are offering precision straightener.

Mechanical Gripper Feeder are perfect solutions for feeding strips on medium high speed pressure.Round guides with Linear ball bushings, Capability to mount to any type of press, Transmission through bevel gear box and cardian shaft from the press, Lubrication oiling by grease nipple, Accuracy of +-0.025mm with mechanical pilot synchronisation, Easy setting of pitch length, All adjustments are easily reachable, Release of the fixed gripper for die piloting in order to obtain & accurate positioning at high speed.

Rigid & Strong Structure with minimal wear characteristics, mounted as close as possible to the die set or on the die in case of thin strips • Durability (all sliding components are hardened or hard-chrome plated - pistons in stainless steel - hard brass cylinder lines to avoid oxidation problem) • Very High Pitch Accuracy because of powerful front and rear shock absorbers • Quiet • Low Air Consumption & Inexpensive • Simple Installation (it is an interchangeable component from onedie set to the other)   Infrastructure : We continuously upgrades its infrastructure to match the latest in technological advancements. This includes the best manufacturing machines with the most accurate measuring instruments and techniques. CNC Machines at our works include TAL 5-AXIS Vertical Machine Center & TAKISHAWA 4-AXIS Turn Mill Centre.

Offers mechanical gripper feeder. Standard features round guides with linear ball bushings. capability to mount to any type of press. transmission through bevel gear box and cardian shaft from the press. lubrication oiling by grease nipple. accuracy of +-0.025mm with mechanical pilot synchronisation easy setting of pitch length. all adjustments are easily reachable. quick opening of the gripper for the strip insertion. release of the fixed gripper for die piloting in order to obtain & accurate positioning at high speed. adjustment for various thickness by means f knuckled knobs placed at the upper part of the feed. standard transmission for speeds uptill 300 strokes per minute including gear box, transmission shaft and rubber coupling. mounting stand bracket. cascade roll basket.

* Three Four Self Centering Coil-location jaws. With mechanical gear reducer for models above 2.5 Tonne, The Spindle & Coil holding heads housed in mechanical & precised machined housing & rotates on dust proofed sealed bearing element, All motorised decoilers are chain driven soft start & stop through mechanical torque limiter & friction drag brake.

We are offering decoiler.

We are offering cradle type decoiler. Cradle cum uncoiler with coil straightener in coil cradle instead of expandable mandrel the coil is placed on driven rollers with adjustable side plates for centering. The side plates are optionally provided with side rollers for prevention of damage in sides for delicate coils.

We are offering coil straightener. Features * the units are fabricated from steel and the straightener rolls are properly fixed and aligned in machine and ground housing. * onetwo sets of drive pinch rolls are provided as required. * all the feed rolls & bottom rolls are driven, while top rolls have individual adjustments. * all the rolls are made of special alloy steel material hardened, ground, chrome plated & are housed into precision needle bearing sealed at both ends. * upper straightening rolls are independently adjustable and once set, gang adjustment can be done for repeat operations. * gang adjustment of top roller blank for straightener with more number of rolls & for straightener of lesser thickness range. * roll setting scale on side platesdial gauges in some models. * entry guides. * exit cascade rolls. * control panel with suitable loop control system to maintainloop of coil for the machine via antenna type loop controls limit arm through limit switches. * fixed line speed variable line speed above 15 mtr. min.

The technology used by Press Room is shifting of the coil below a fixed die. It is characterised by a good production capacity, high flexibility and low tooling costs. Line consists of decoiler with coil car, straightener, nc zig zag feeder, press, shear & stacker. Entire working sequence is directly managed from Control Panel which allows operator to have a single control of all the line functions. The strip from the coil can have two movements, both NC servo controlled: the feeding movement (called longitudinal shifting) & the lateral movement (called transversal shifting). Thanks to these movements, each blanking is followed by the lateral movement of the coil of a programmed step and by the blanking of the next disk, up to the realisation of a row of blanked disks along the coil width. At the completion of the row, the strip is fed so that the blanking of a new row can start.