Automatic Linear Vial Washing Machine Dealers in Vastral, Ahmedabad (8 products available)

Automatic Linear Vial Washing Machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customer’s requirements. This Linear Vial Washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from AISI SS 316L and non-contact parts from AISI SS 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet GMP requirements. Automatic Linear Vial Washing Machine is ideal and economic choice for online Sterile Vial Filling Line.   Salient Features A complete cGMP model All contact parts made from S.S. 316L Entire frame covers & non contact parts made out from SS 304 Easy cleanable & Inter changing facility Machine provides 4 water washers & 3 air washers Complete Flexibility with user for washing cycle Feeding online vial transferring chain through turn table No Vial - No Washing” system No washing - No water supply” system Nozzles enter into the container during washing cycle to meet cGMP requirement Low water consumption Quick change over with minimum use of tools Microprocessor based variable AC frequency drive for speed control Vial counter for counting the final production output   Process Operation   Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.   Washing Cycle 1st washRecycled Water 2nd washCompressed Air 3rd washDM water 4th washDM water 5th washCompressed Air 6th washDistilled Water (WFI) 7th washCompressed Air   8th wash (Optional)Silicon (Optional  

Bhagwati’s High Speed Linear Vial Washing Machine is most ideal for Round Vial and finds wide application in PHARMACEUTICALS INDUSTRIES. The automatic loading arrangement facilities loading of vials on to SS wire mesh conveyor through feed conveyor or vials are pushed manually from feed table. This saves manpower as vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading vial continues on to turn table (Optional).   Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of vial. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the vial and the vial comes out with water totally drained with minimum droplets of water

• Conveyor Height: 800 ± 50mm
• Power Supply: 5 to 7 HP, 3 Phase, 50Hz

Input Specification:- Std. 30m1 to 200m1 Bottles without any major change parts. Can accommodate different size of Bottles with the help of minimal change Parts. Special machines are available for other Size & Type of containers on request.

AUTOMATIC LINEAR DOUBLE TRACKS VIAL WASHING MACHINE MODEL : AHVW 120, AHVW 60 Operations: • The vial trays are directly un-loaded to the vial tray from which vials directly transfer to the turn-table. • The turn table slowly transfer vials to the linear washing machine in single track or two tracks feed warm, from where vials are automatically come in to invert position. • The synchronized star- wheel places two vials at a time in two tracks indexing chain or one vials in to the single track machine. • The indexing chain positively carries inverted pair of vials through seven sequential washes. • At the end of washing operation vials are re-inverted back into original and collected in the tray. Pumping station: Tank with valve – 3 NOS. SS 316 pump – 3 NOS. S.S. Filter housings and filter cartridges. Change parts: Change over of each vial size contain star wheels, worms, inverters./div> Technical specifications: SS finish gmp model Dimension: 1600mm l >< 800mm w>< 800mm h Electrical: single phase Output: 3000- 4000 vials per hours in case single track machine 6000- 8000 vials per hours in case double track machine

• Power Requirement: 440 Volts, 3 Phase (4 wire System) 50 Hz.
• Tank Capacity: 80 Ltrs. S.S. 316
• Wash Cycle: 3 Inner + 1 Outer + 1 Air
• Cycle Timing: 3.5 Second for each wash + 1.5 second for traveling.
• Dimensions: 2290 MM (L) X 1175 MM (W) X 1575 MM (H)
• Net Weight: 800 KGS. (Approx.)
• Gross Weight: 1250 KGS. (Approx.)

Application: Our Machine suitable for Pharmaceuticals, Dairy, Distilleries & Breweries, Cosmetics & Food & Ancillaries Industries etc. Description: ‘Bhagwati High Speed Linear Vial Washing Machine is used for washing of Vials and finds wide application in Pharmaceuticals Industries. The automatic loading arrangement facilities loading of Vials on to SS wire mesh conveyor through feed conveyor or Vials are pushed manually from feed table. This saves manpower as Vials are feed into pockets automatically. The automatic unloading mechanism consists of unloading Vial continues on to turn table (Optional). Operation: Vials will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the Vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of Vials passes through the washing cycles selected. The duly washed Vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.Salient Features: Special Pocket system ensures easy and trouble free washing of Vials from outer and inner side. Indexing motion makes easier for syringes to move inside Vial, when it is in stationery motion. No Change parts are required from 2 ml to 100 ml Vial. (Change parts are required 2 ml & 50,100 ml Vials) Washing cycles can be adjusted as per customer requirement. User friendly machine, even semi skilled operator can operate the machine very easily. A Special clutch device is incorporated for Stoppage of Machine in the event; Vial is over turned or over diameter. Low RPM but High out/put. Imported Gear Motor for +Main drive and conveyor. A.C. Frequency drives for Main drive and conveyor. Pumps with tank (60 litres each) 3 nos. In feed conveyor belt system. Suitable for 2 ml to 100 ml (. (Change parts are required 2 ml & 50,100 ml Vials) S.S. cGMP Model. S.S. 304 Frame Structure. Suitable for 2ml to 100ml at Output Speed of 40 to 120 Vials/Min. Imported Gear Box for Main Drive & Conveyor Drive. All contact parts will be of S.S. 316 material In feed Wire Woven Belt for feeding of Vials. HDPE material Vial pockets. Grand force Pump having S.S. 316 contact surface – 3 Nos. 10 Nos. Different Washing Stations and can change as per customer requirement. Outer wash of Air & Water both. Loading & Unloading of Vials will be through mechanical Cams. S.S. Filter Housing for Water & Air and machine consist of 3 Nos. Water Filter & 1 No. Air Filter Water Filter & Air Filter will be supplied with Nylon Cartage. Recalculated Water Filter will be of 10 Micron. D.M. & W.F.I. Water Filter will be of 5 Micron. Air Filter will be of 0.22 Micron. Total 40 Rows & each Row is having 12 Pockets. Total No. of Pockets is: 480 Nos.

Automatic Linear Bottle Washing Machine is used for washing of bottles. Bottles will be pushed from in feed tray and then move on wire woven conveyor belt, which align the Bottle in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the Bottle inside pocket in mouth down position over spraying nozzles. Multi jet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the bottle, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of bottle passes through the washing cycles selected