low pressure die casting
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In this process, a metal mould/die is mounted on above a sealed furnace containing molten Aluminium metal. A riser tube connects the bottom of the die to the molten metal bath. The sealed furnace containing the molten metal is pressurised (typically 3-35 psi), and the metal is forced up into the mould/die slowly at a steady predeternmined rate. It is important to determine the rate of filling to avoid entrapment of air and turbulence giving homogenous defect free parts. The pressure is usually given to feed the defects like shrinkage normally associated with casting process. Once the casting has solidified (time duration 1-4 minutes typically), the pressure is released and the molten metal falls back into the bath, and the casting is ejected. Then the preparation for the next cycle begins. There is very high yields 90-95% in case of Low Pressure Die Casting leading because in effect the casting in a way acts as the gating system.
low pressure die casting
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low pressure castings
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ABI established an investment casting foundry in 2009 using the Hind Hi-Vac process. In 2011 ABI entered into a technical collaboration with Hitchiner Inc to manufacture turbine wheels. The casting process employed is a Hitchiner proprietary process called CLI-C3. The process combines counter gravity, low pressure and centrifugal force to enable quick and efficient casting
low pressure die casting
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Over 15 LPDC machines, Annual processing capacity of 4000 tons of aluminium casting, In-house facilities for manufacturing sand cores, Daily production of over 20,000 components, In-house facility for T6 Heat Treatment, Porosity inspection using state of art X-Ray inspection with 3D CT Capabilities.
Low Pressure Die Castings - LPDC
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01 Ton (MOQ)
We are one of the prime Manufacturers and Exporters of Low Pressure Die Castings. These Aluminum Low Pressure Die Castings are designed while keeping in mind demands of automotive and heavy industries. We have made Aluminum Low Pressure Die Castings available in different specifications. Highlights : High compressive strength Dimensional accuracy Precision in design Sturdy construction Precise process for precise flow control Minimum Order Quantity : 1000 Kg
Aluminium Low Pressure Die Casting
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In this process, a metal mould/die is mounted on above a sealed furnace containing molten Aluminium metal. A riser tube connects the bottom of the die to the molten metal bath. The sealed furnace containing the molten metal is pressurised (typically 3-35 psi), and the metal is forced up into the mould/die slowly at a steady predetermined rate. It is important to determine the rate of filling to avoid entrapment of air and turbulence giving homogeneous defect free parts. The pressure is usually given to feed the defects like shrinkage normally associated with casting process. Once the casting has solidified (time duration 1-4 minutes typically), the pressure is released and the molten metal falls back into the bath, and the casting is ejected. Then the preparation for the next cycle begins. There is very high yields 90-95% in case of Low Pressure Die Casting leading because in effect the casting in a way acts as the gating system. Dr. Dinesh & Ramesh has set up their proprietary Low Pressure Die Casting system. Our system caters to parts from 0.5 kg to 25 kg in LPDC. The parts developed in Low Pressure offer advantages to other systems in homogeneity, yield (lowers process cost), strength as compared to other casting processes.
low pressure die casting
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n die casting, molten metal is injected into a mold at high pressure. The pressure can range from about 1,400 psi to as high as 30,000 psi. By pressurizing the mold, the cast object will be more uniform and will display an attractive finish. In many cases very little or no post-casting machining is needed to complete the item. Pressure molding also provides for precise dimensional accuracy that is critical for parts used in products with interchangeable parts. Low pressure die casting is commonly used for larger non-critical parts. Whereas high pressure castings which are used for tight tolerance detailed geometry. High pressure die castings are able to maintain tighter tolerances and more detail than low pressure die casting because the extra pressure utilized is able to push the metal into more detailed features in the mold. High Pressure die castings have excellent surface finishes that are consistent dimensionally with precision features and minimum draft. There are two main die casting processes, and their use is dependent on the type of metal being cast:
low pressure die casting
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We design and deploy our own machines for Low Pressure Die Casting process. The machines are fully automatic with PLC control. We are pioneers of the unique Pi system for low pressure die casting which has been developed by the alicon group. This system enhances productivity with minimum utilization of resources like machines, space and manpower. Weight Range : 2 KG to 60 KG Core Weight : 150 GMS to 6 KG Component Weight range : 0.45 Kg to 85 Kg Using automatic air pressure regulation with precise metal injection into the mould, we manufacture critical parts like cylinder heads for two wheelers and four wheelers, and crankcase. We are the largest manufacturers and suppliers of cylinder heads for motor cycles in India and command a leading market share.
low pressure die castings
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Type of tool : Low Pressure Die castingMould Size :1100X 800 X 550No of Cavities : SingleWeight : 8.6Kg
low pressure castings
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