Prakash Engineering Works Ankleshwar Gidc, Gujarat

Ampoule Washing Sterilizing Filling Compact Line     The washing process can be customized as per the customer requirements. Each vial or ampoule is guided through a series of process steps , which includes ultrosonic treatment (optional), recycled water (internal and external ) compressed air ( internal), purified water (internal) , compressed air (inernal), WF 1 (internal), Compressed air (internal and external) Feature of Washing Machines For Ampoles Temperatures, pressure media spraying time, cycle speed are loaded and saved as recipes for various types of vials/ampoules. Each Process parameter is password protected and is accessible only to supervisors and validation staff. Actual process parameters and alarms are data logged to a storage devices or online printer Compliance to 21 CFR part 11 is available Tech specification Washing Machines For Ampoles Output capacity of 300 ampoules-vials /min All parts that come in contact with the internal surfcae of the ampoule/vials and the wash media are made of AISI SS316L stainless steel Other parts are made from engineering plastics, FDA approved or AISI SS 304 stainless Steel. All finishes, welding joints are processsed and treated and equipment selected in accordance with cGMP standards.

Vibro sifter is circular gyratory screens used to separate mass composition of solids, liquid from solid and for gradation of materials as per particle sizes Vibration is generated in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft.

Suitable for ampoule, vial, oral liquid and other small round bottle automatic printing, tray forming and feeding in tray. This machine is an improved product innovated by our company that incorporates pneumatic-photo-electro-mechanic, controlled by PLC and man-machine interface operation. It meets packing requirement of small round bottle as ampoule for automatic printing, tray forming, feeding and cutting. It is featured by compact construction and convenient operation. Model: Model PEW-IDPB250/PEW-IDPB320/PEW-IDPB350 Cutting Frequency (times/min) :10-30/10-30/10-30 Production Capacity (pcs/h) :12000-30000/13000-35000/15000-38000 Max. forming area and depth (mm)240(310/340)×140×26(Standard depth: 14 Travel Range (mm) :40-150 (Can be lengthened to 180mm as user's requirements) Air Pressure (Mpa) :0.4-0.6 Air Supply :=0.35m3/min Total Power :380V/220V 50Hz 6.2kw Main Motor Power (kw) :1.5 PVC Sheet (mm) :0.25-0.5×250 (320/350) PTP Aluminum Foil (mm) :0.02-0.035×250 (350) Dialysis Paper (mm) :50-100g×250 (350) Mould Cooling :Tap Water Or Circulating Water Weight (kg) :1600/1900/2100 Features: Automatic production line of up and lower heating, positive press forming (tray forming), printing, automatic feeding (feed in tray) and cutting. Equipment with mechanism checking device, eject empty or lack packing tray automatically. Blister forming, heat-sealing, lot number embossing, avulsion line impressing and cutting etc all adopt gear mandrel orientation, each can move freely in the mandrel when rotating the hand wheel, and the machine equipped with a staff gauge and tightening nuts for calibration and orientation. It can line with labeling machine in front and cartooning machine in back part, carry out the whole automatic production line. Main transmission part adopts parallel axis and bevel wheel speed reducer. Forming, heat-sealing and impressing moulds adopt bolt orientating which leads to precise orientation, easy to change mould and material saving

Product Description of Vertical Blender Materials: Carbon steel, stainless steel Batch capacity : 100 kg 10,000 kg Single screw Small amount of liquid can be atomized and sprayed We are leading manufacturer, supplier & exporter of Vertical Blender in Ankleshwar, Gujarat, India. This series mixer is asymmetrically cantilevered with single helix. The helix will make self-rotation and the screw arm will revolve to complete convection, cutting and diffusing to achieve the purpose of mixing. Vertical Blender can be applied in the mixture, reaction, drying and cooling of powder to powder (S-S), powder to liquid (S-L), and liquid to liquid (L-L) in the chemical, medicine, pesticide, dye, petroleum, metallurgy and construction material fields.  

Vacuum Tray Dryers are used mainly for drying of high grade, temperature and oxygen sensitive products. Highly suitable for drying hygroscopic substances, which are dried to very low residual moisture, content level. Frequently vacuum drying cabinets are the sole possibility for drying lumpy, glutinous products or products of low pomposity. Validation ports and nitrogen purge nozzles Can be designed to customers specification requirements Steam sterilisable models available Double door loading available for large models

We are amongst the reputed manufacturers and suppliers of Vacuum Transfer System. The use of IPC minimizes the overall amount of handling that occurs in a manufacturing process and other such process. Available in different capacities ranging from 25 liters to 1500 liters, these containers offer many benefits including automation capability and dust free product transfer.

'V" Blender Overview: IPEC is one of the leading manufacturer, supplier & Exporter of V Blender in Ankleshwar, Gujarat, India.The "V" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blenders gives best result for powders due to suitable medium speed and "V" shape of container.   Design Highlights : In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules. Suitable for dry mixing of products in powder form. The "V" shape gives sufficient continuous movement to the granules, result in good quality. Maximum care has been taken to ensure safe operation of the unit. Manual rotating facility with hand wheel for inching Particle size reduction is minimized due to the absence of any moving blades. The shape of blender body results in a near Complete discharge of product material, clearly an added advantage over horizontal blender The V blender is good for blending dry powders and granulated products Internal attachments like lump breakers and liquid dispensers widen the applications of this blender.

Turntable is useful to ensure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machine and purpose in automatic liquid line. Stainless steel scrambler & un scrambler, which is familiar as turn tablet scrambler. This is built on SS square frame, solid guide rail & reduction gear box for jerk less & noiseless performance. Salient Features of Turn Tablet Scrambler & Un Scramble Construction AISI S.S. 304 quality. Three step pulley for different speed. Special self-aligning bearings ensure smooth and trouble free operation. Suitable for different type of container. S.S. elegantly matt finished body. Reduction gears ensure jerk free and noiseless operation. Techanical Specification Turn Tablet Scrambler & Un Scramble Direction Clockwise / Anti clock wise as per requirement RPM of Disk 4/5/6 through step pully Power Characteristics** 0.5 HP/415 V/50 Hz Height of Disk** 860 mm to 910 mm Machine Dimensions** 780 x 780 x 1160 Case Dimensions** 975 x 975 x 1300 Net Weight 150 Kgs. Container size Ø 22 mm to Ø 100 mm

Suitable for pharmaceutical and cosmetics industry. These Plastic Tube Filling Machine Single Head have a pump speed 60 strokes / min while filling speed depends on filled volume / bulk density of material / tube material. Salient Features: Spring loaded aluminium tube holders for one tube size S.S. 316 moulded pump housing. Pump insert for filling 1 to 8 cc., 6 to 72 cc., or 25 to 250 cc 45 litre s.s. 316 hopper, acid proof, single wall with top cover 1 hp crompton motor and radicon gear box with separate drive system Automatic tube ejector Overload clutch for self centering chain & micro switch cut –off system Safety cover and all safety electrical switches Blow off device (pneumatic cut-off system) No tube – no fill assy. For all tube size. Electric hot air tool with leister cartridge electronically adjustable between 20 deg. To 650 deg. Voltage 220 v capacity : 3000 watts, max. Temp.650 deg.c, max. Air flow : 400 lt./min. High pressure blower, with capacitor air flow : 1200 lt/min. Static pressure : 80 mbar, wt.8 kg. Mechanical sealing system & engraving coding system Mechanical trimming system Cooling jacketed sealing jaw – s.s.316 Id type electronic digital temperature controller S.s. electrical control panel Cooling jacketed tube heating system – s.s. 316 Trimming chips throw out unit Pneumatic flow measure and pressure regulator with gauge Chilling air unit for sealed tubes Complete unit up & down mechanical system. S.S. cladding for machine as per gmp model requirement. Electronic digital filled tube counter. Electric buzzer single system for hot air gun stoppage Ferguson type indexing gear box for accuracy centering One bottom drive tube orientation device (photocell unit) One automatic tube feeder ( cassette device) with two cassettes Technical Details: Output : 60fills /min Power Consumption :230V 380 to 415v 1KW (3 Phase) 3.3 KW (Single Phase) Compressed Air 2.0 KG/CM2 Chilled Water 5 Amp at 10 C L. X. W. X. H. 2500MM X 1100MM X 2100MM Net Weight: 750 Kg

We are leading manufacturer, supplier & exporter of Tube Filling Machine in Ankleshwar, Gujarat, India. Suitable for pharmaceutical and cosmetics industry. These Plastic Tube Filling Machine Single Head have a pump speed 120 strokes / min while filling speed depends on filled volume / bulk density of material / tube material. Salient Features of Capsule filling Machine: Main Casting Frame Assembly Spring Loaded Aluminium Tube Holders for One Tube Size S.S. 316 Moulded Pump Housing Pump Insert for filling 1 to 8 cc. Or 6 to 72 cc. Or 25 to 250 cc. 90 Ltr.S.S. Hopper, Acid Proof, Single Wall [S.S. 316] 1.5 H. P. Geared Motor with Sprockets for different Speeds Blow Off Device ( Rat Tail Cutting Mechanism with One Size of Pipe) Automatic Tube Ejector No Tube – No Fill Assembaly Size Parts for Tube Size with one products, (Nozzle, Release Ring Spindle, etc) Overload Clutch Stainless Steel Chain Link Furgusion Gear Box Indexing System Cladding, Control Panel, Switch Boxes and all covers- S.S. 304 Make Electric Hot Air Tool, With Leister Make Cartridge Electronically Adjustable bet. 20 Deg.To 650 Deg., Voltage 220 V, Capacity 3000 Wattage Max. Temp. 650 Deg. C., Max. Air Flow : 400 Lt. Per Min. High Pressure Blower, with Capacitor Air Flow : 1200 Lt./Min., Static Pressure: 80 MBAR, Weight : 8 Kg. Mechanical Sealing System & Engraving Coding System Mechanical Trimming System Cooling Jacketed Sealing Jaw – S.S. 316 Make Electric Control Panel – S.S. 304 PID Electronic Digital Temperature Controller Cooling Jacketed Tube Heating System- S.S. 316 Trimming Chips Throw-out Unit New Type Trimming unit Pressure regulator used for compact cylinder. Chilling Air Unit for Sealed Tubes Complete Unit Up & Down Mechanical System Electronic Digital Counter for Filled Tubes Electrical Buzzer Single System for Hot Air Gun Stoppage Two Bottom Drive Tube Registration Device (Photocell Unit) Two Automatic Tube feeder ( Casset Infeed Device ) with Four Cassets

IPEC is one of the leading manufacturer, supplier & Exporter of Tray Dryer in Ankleshwar, Gujarat, India.We offer a precision engineered range of tray dryer specially designed for uniform circulation of hot air in the drying chamber. The sturdily built unit is fitted with thermostatic temperature control up-to 100 degree. Oven is equipped with dry air inlet and wet air exhaust. Available in different models with options for 12, 24, 48 and 96 trays. The Tray Dryer offered by us is used for diverse drying applications like food, electrodes, bakery, plastic & powders and drying of pigments. The Vacuum Tray Dryer is used in the industries like Pharmacy where drying and heating are the essential parts of the manufacturing process. Features of Tray Dryer: All contact parts made of SS 316 as cGMP standard Design for uniform circulation of hot air in the drying chamber Heating cold and fan motor having electrical inter locking for safety of heating elements Electric/Steam/Thermic Fluid heating system Fresh air inlet and outlet air flow can be adjusted with damper control valve

IPEC is one of the leading manufacturer, supplier & Exporter of Tippers in Ankleshwar, Gujarat, India. Tipper is Easy to operate and clean. Totally closed operation to avoid dusting. Connect with granulator for continuous discharge. Tipper is Easy to clamp with fluid bed dryer bowl. MOC SS 304/3I6.

The machine is thermo forming standard basic machine PVC ALU Rotary vacuum principal, thermo forming standard basic machine having format area 210 x 100mm. The machine is suitable for medium and large batches. Salient Features Rotary vacuum principal, thermo forming machine having format area of 210x100mm. The machine is designed for deep blistering to accommodate Ampoules, Vials etc.. Average Speed 35 strokes/Min. The rate of production largely depends on the size of formulations Technical Specification IPEC-A-240+ PVC Base Film Width Max. 210 mm PVC Film Thickness Max. 0.2- 0.4 mm PVC Reel Dia. Max. 440 mm Aluminum Foil Width Max. 206 mm Aluminum Foil Thickness Max. 0.02-0.03 mm Aluminum Foil Dia. Max. 210 mm Total Forming Area. MAX 210 x 102 mm. MIN 210 x 25 mm Pack Length. 200 mm Pack Length. 200 mm Forming Depth. 16 mm Out Put. 240 Packs / Min (2400 Blisters / Min) Floor Space Approx. L: 3100mm. W: 1100mm. H: 2000 mm. Net Weight Approx. 1150 kgs.  

Square GMP Model Machine is Having C.I. Body and C.I. Middle plate Machine is Having CROMPTON GREAVES MAKE MOTOR. Paint free tablet manufacturing zone. Turret of Special Grade S.G. Iron casting, It is Three Piece Turret with turret teeth ring fitted separately. SS 316 Middle plate in Turret is also available optionally. Upper punch penetration Electronic Digital Tablet cum RPM Counter Inter lock Switches to all Guards. Double Sided lifting cams Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material Aluminum Turret Guards Effective Dust Extraction Nozzles Imported needle roller bearing provided at the bottom of turret. Variable Speed pulley, one shot Lubrication System, Anti Vibrating mounts Reverse direction motion protection is provided to avoid accident. Available with AC variable Drive for Main motor

An economic design makes PEW-TI-UMD - 100 a truly CGMP mobile and versatile in operation and maintenance. A high speed and efficient elevating De - burring and de-dusting machine, is designed and developed to remove dust and burr of all shapes of tablets accurately and efficiently. Compact in size and excellent finishing. Machine constructed in Stainless Steel. Faster dismantling and assembling

tablet coating pans is extensively used for sugar and film coating of tablets, pallets and granules. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the gearbox shaft, which is driven by an electric motor. These tablet coating pan are available in standard and GMP model with SS 304 or 316 contact parts. The complete drive unit is enclosed in a sturdy cabinet Hot air blower with flexible SS Pipe heaters are provided with thermostat control for fast drying

We are leading manufacturer, supplier & exporter of Strip Packing Machine in Ankleshwar, Gujarat, India. To pack Pharmaceutical products, tablets, capsules, lozenges etc. Salient features of Strip Packing Machine: Heat sealable flexible packing web, cellulose films, Aluminium foils, poly supported packing material, BOPP etc Packing Material core diameter Max 75mm Min 65mm, Maximum Web diametter 250mm Durable Easy to operate Air tight sealing Vibration less 01 Type: Centre Electromagnetic Vibrator Feeding. M.S. fabricated body with adequate inspection windows; SS Hopper mounted on telescopic adjustable stand made of SS. SS Cladding all over the body of the machine of SS 304 and all contact parts of SS 316only. 02 Drive: 0.50/0.75 H.P. 3 ph. 440 V. 1440 R.P.M./TEFC Electrical motor. Oil immersed Reduction Gear Box ,Universal Mounting Type. 03 Variable Frequency Drive (VFD) for speed variation. “MITSUBISHI”: Cam operated cutter assembly with spring loaded brake belt. Set of draw brushes to draw out sealed strip from rollers with vertical slitters to slit sealed strip. 04 S. S. Packing Material Holder Assembly: 2 sets of front adjustable type of friction brake system with foil running tube. Heater : Cartridge Heaters for heating sealing rollers as per our catalogue specifications. Temperature is controlled by 2 sets of Digital Electronic Temperature Controller to control both sealing rollers. 05 Special Electrical Control Panel of S.S. consisting of : “ON”, “OFF”, “INCH” controls and extra “INCH” control near Clutch handle. DOL Air Brake contactor for heater, Amp Meter for heater, Indication lamps Digital Counter cum speed indicator, MCB etc. 06 Batch Coding Unit: Felt type ink roller, nylon stereo rings mounted on bracket.

We are leading manufacturer, supplier & exporter of Storage Tank, Chemical Storage Tank in Ankleshwar, Gujarat, India. Storage Tank is our biggest tank category. Storage tank is also called chemical resistance. Our Storage Tank is welded at seam and then coated. PP and PVC sheets used in our tanks act as chemical barrier. Usage of Storage Tank: It applied to infusion, injection, oral liquid, blood preparation, biology, fine chemical and fermentation industries. Technical Parameters of Storage Tank: Material adopts 316L or 304, inside surface roughness is Ra0.4µm, outside surface roughness is Ra0.8µm.] Form: vertical or horizontal. Components : vent filter, manhole, cleaning ball, liquid level gauge, and control system or according to clients’ specific requirement. Specification : 100L-50000L The Salient Features of Storage Tank: Valves, Gauges and Instruments of reputed makes ensures trouble-free service. Pressure build vaporiser - standard supply. Tanks are equipped with specially designed suspension support system which permits cryogenic temperature operations for large sized vessel with optimum heat loss. The tank is cleaned to Oxygen duty requirement from inside and delivered with dry Nitrogen seal gas, to prevent any kind of contamination during transportation. External surfaces are blasted and finished with polyurethene paint to provide long term durability. Rugged design for outdoor installation. Valves and gauges provided at convenient locations in front of the Storage tank for easy operations The tank is cleaned to Oxygen duty requirement from inside, and delivered with dry Nitrogen seal gas to prevent contamination during transportation. Fabrication processing follows strict quality assurance plan (QAP) with all raw material been tested in, in-house testing laboratory Our All chemical storage tanks are designed in compliance with international standard.

Depyrogenation tunnels is designed to sterilize and depyrogenate glass containers The process is done maintaining and ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements , they are designed to allow higher output in a more compact body with better control of the process parameters. Salient features of Sterlization and Depyrogenation Tunnel Each independent filter plenum is provided with filer integrity sample port The equipments conveyor belt is monitored and alarm stats is activated if it operates outside the belt speed set points Provision for ports to allow introduction of Validation thermocouples in each zone The tunnel is provided with full integrated vial flow control logic to allow automatic stops and restarts of the equipment. All filter modules have differential pressure gauges to mointor pressure. Pressure switches with high and low alarms. When the tunnel is not in use it can be operated in night -mode to save energy while preventing contaminations.

Horizontal Plate Sparkler Filter Press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from product. Sparkler Filter plates are available in two sizes. Deep plate for large percentage of cake holding capacity and Shallow plate for small percentage of cake holding capacity. In the Sparkler Filter Press, The horizontal filter plate and even thickness of cake, prevents the cake dropping as well as cracking thus assuring better filtrate quality. The Filtration area and cake holding capacity can be increased or decreased according to requirement.

We are leading manufacturer, supplier & exporter of Shampoo Mixers in Ankleshwar, Gujarat, India.The Shampoo Mixers assemblies are consists of series of paddles types blades, pitched or flat, of appropriate shape. Here two consecutive blades move in opposite direction which creates laminar thinning of the material & facilitates uniform mix. Paddle type blades mounted on scrapping arms & welded to hollow shaft, have independent drive & has bottom support also. Paddles mounted on internal shaft creates relative movement of the material. The vessel shall be suitable for 700mm vacuum and internal pressure of 3 kgs/CM2. There will be a suitable outlet provided for the product discharge. Paddles mounted on internal shaft & hollow shaft rotates in anti-clockwise & clockwise direction respectively. The Shampoo Mixer is designed & fabricated to withstand perfect vacuum applied during the process for optimum mixing & to eliminate air entrapment as surfactant has tendency of forming suds. The vessel shall have a shell of suitable thickness with a hemispherical bottom and flanged top dish made out of S.S.304 plate. There is provision of bottom entry homogenizer in the same vessel which homogenizes all ingredients & hence there is no need to go for external inline homogenizer otherwise problem of aeration will increase process time.

Working on volumetric principle, the unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. The semi automatic volumetric liquid filling machine is precision built on sturdy welded MS frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Working on volumetric principle Salient Features of Semi Automatic Two Head Volumetric Liquid Filling Machine Containers have to place manually below the filling nozzles at platform of machine Where motor operated syringes fill desire pre set volume in container. Bottle guide is provided for precisely match for centering of container below nozzles to avoid spillage of liquid on container. The dosing block with a hexagonal bolt fitted below syringes. This means fill size can be easily set. Technical Details of Turn Tablet Scrambler & Un Scramble Output/Hour* 700 to 2400 containers Number of head/Syringe 2 Nos. Fill Size 5 ml to 1000 ml Electric Specification** 1 HP / 415 Volts / 50 Hz (Main Machine) Machine Dimensions** 925 mm (L) x 700 mm (W) x 710 mm (H ) Case Dimensions 1200 mm (L) x 900 mm (W) x 900 mm (H) Net Weight 120 Kgs.8. Gross Weight 275 Kgs

Product Description of Screw Blender We are leading manufacturer, supplier & exporter of Screw Blender in Ankleshwar, Gujarat, India. Materials: Carbon steel, stainless steel Batch capacity : 100 kg 10,000 kg Single screw Small amount of liquid can be atomized and sprayed This series mixer is asymmetrically cantilevered with single helix. The helix will make self-rotation and the screw arm will revolve to complete convection, cutting and diffusing to achieve the purpose of mixing. Screw Blender can be applied in the mixture, reaction, drying and cooling of powder to powder (S-S), powder to liquid (S-L), and liquid to liquid (L-L) in the chemical, medicine, pesticide, dye, petroleum, metallurgy and construction material fields.

Low drying temperature, fast drying. Uniform drying. Easy to clean internal surface. Continuous vacuum maintenance during process. Dust filter is provided to filter solid particles. Suitable size condenser; Receiver is provided for solvent recovery. Cyclone separator to recovery the solid particle.