Sunrise Metachem India (P) Ltd. Bhiwadi, Rajasthan

We offer a green Shot Beads Dispenser in a compact box packaging, ideal for dispensing up to 100 shot beads effortlessly. Our lightweight dispenser is perfect for manufacturers and suppliers looking for a small-sized solution. Designed for easy application, this dispenser is a must-have for efficient bead dispensing tasks.

Type : Dispensers

Color : Green

Weight : Lightweight

Automate and optimize plunger lubrication for consistent performance and reduced wear The Plunger Oil Dispenser Unit is a highly efficient and precise lubrication system designed to enhance the performance and lifespan of die-casting machines. Engineered to provide uniform, fixed-point lubrication, this dispenser unit ensures optimal functioning while significantly reducing lubricant costs and improving the overall quality of castings.     Key Benefits:   Cost-Effective Lubrication: The Plunger Oil Dispenser Unit delivers lubrication at half the cost of traditional methods, making it an economical choice for high-volume die-casting operations without compromising on performance. Minimized Lubricant Usage: By using less lubricant, the unit effectively reduces gas evolution, particularly hydrogen porosity, in the casting process. This leads to higher-quality, more stable castings with fewer internal defects. Improved Casting Quality: Residuals in the solution cup can be easily blown away, ensuring a cleaner casting process and enhancing the inner quality of the final cast. This system helps reduce defects and improve the structural integrity of each part. Adjustable Drop Volume: The adjustable drop volume feature allows for precise control, preventing spots on the casting’s surface. This improves the coating performance, ensuring smooth, high-quality finishes on every product. Environmental and Operational Benefits: With fixed-point and quantitative dripping lubrication, this unit reduces environmental pollution in the workshop. By keeping the area cleaner, it enhances the working environment and reduces waste. Extended Plunger Tip Life: The uniform, fixed-point spray lubrication ensures consistent coating and effective lubrication. This dramatically extends the service life of the plunger tip, reducing maintenance costs and downtime.

Oil Type : Lubricant Oil

Automation Grade : Semi-Automatic

Material : Mild Steel

Power Consumption : 1 – 2 HP

Application : Chemical / Industrial

Plunger Lubrication Shot Beads/Granules Reduce blow holes and protect the shot sleeve from erosion     Die casting plunger shot beads are advanced lubricating materials designed to enhance the performance of die casting machines. Unlike traditional oil-based lubricants, these beads offer a clean, eco-friendly, and highly efficient solution for lubricating the plunger during the casting process. Specifically formulated for use in both ferrous and non-ferrous die casting, they provide optimal performance without the drawbacks of traditional lubrication methods.   Product Advantages:   Environmentally Friendly and Clean Operation The plunger shot beads are fully consumed during the casting process, eliminating any waste or residue. Unlike oil-based lubricants, they leave no stains on the recycled sprue, runner, or soup cake, ensuring cleaner recycling. The absence of oil stains means no smoke emissions or air pollution, making this product a more environmentally responsible choice. Improved Casting Surface Quality The use of shot beads results in a cleaner, brighter surface on die-cast components. Since the beads don’t leave oil marks, the risk of porosity in the final castings is significantly reduced, improving the overall quality and appearance of the castings. Extended Plunger and Plunger Tube Life By utilizing plunger shot beads, the lifespan of both the plunger tube and punch is significantly extended. In fact, their service life is often doubled compared to pure oil lubrication, leading to cost savings in equipment maintenance and replacement. Enhanced Injection Speed and Production Efficiency Plunger shot beads allow for increased injection speeds, improving overall production efficiency. This faster operation, coupled with reduced maintenance needs, means higher throughput and greater profitability for die-casting operations.

Material : Shot Beads

Type : Advanced Lubricating Materials

We offer a range of high-performance plunger lubricants designed to improve the efficiency and lifespan of your die casting operations. Our lubricants are essential for ensuring smooth plunger movement, reducing friction, and extending the service life of both the plunger tip and the cylinder.   Available Options:   Graphite-Based Lubricants: Ideal for high-temperature applications, providing excellent lubrication and heat resistance. Graphite-Free Lubricants: Suitable for clean environments, eliminating carbon buildup while maintaining effective lubrication. Mineral Oil-Based Lubricants: Economical and effective, ideal for general use in a wide range of casting operations. Synthetic Lubricants: Offer superior thermal stability and longer service life, reducing maintenance needs. Water-Based Lubricants: Eco-friendly, providing efficient lubrication with minimal residue, ideal for operations requiring clean surroundings.   Advantages:   Can be used in automatic spray systems, or applied manually by drip or brush. Ensures trouble-free and efficient plunger movement, reducing downtime. Excellent wetting and lubrication properties that improve overall casting performance. Reduces casting rejections by enhancing part quality and consistency. Increases the service life of plunger tips, reducing wear and tear. Improves working conditions with cleaner processes and reduced emissions. Provides consistent lubrication, ensuring high-quality castings every time.

Color : Light Yellow

Form : Liquid

Packaging Type : Barrel, Drum

Type : Lubricating Oils

Country of Origin : India

Oil-based plunger lubricants are used in die casting to:   •Reduce friction between the plunger and shot sleeve. •Improve casting surface quality. •Dissipate heat generated during casting. •Prevent plunger seizure. •Enhance overall equipment efficiency and longevity.

Application : Used To Reduce Friction Between Plunger And Shot Sleeve

Form : Liquid

Condition : New

Brand Name : Sunrise

Protects ladle from molten aluminum, extends tool life, and prevents erosion and contamination   LadleCote LC-200 is a ready-for-use (RFU), highly thixotropic water-based coating designed for optimal protection of ladles, refractories, and iron tools used in the casting industry. Formulated with zirconium silicate filler, this advanced coating provides superior suspension and application characteristics, ensuring durable and consistent coverage on various surfaces.   Key Features and Benefits:   Excellent Coating Performance: LadleCote LC-200 delivers a smooth, uniform coating that enhances the durability and longevity of ladles and refractories, protecting them from wear and high-temperature damage. Thixotropic Formula: Its thixotropic nature allows for easy application and ensures that the coating remains stable and doesn’t drip or run off, improving precision in its application. High Temperature Resistance: The zirconium silicate filler in LC-200 ensures excellent resistance to high temperatures, making it ideal for protecting tools exposed to extreme heat during molten metal handling. Enhanced Suspension Stability: The superior suspension characteristics of LadleCote LC-200 prevent settling, ensuring consistent coating performance throughout the application process. Ready-to-Use Convenience: With no need for mixing or preparation, LadleCote LC-200 is ready to apply directly from the container, saving time and reducing preparation errors.

Type : Water-based Coating

Material : Zirconium Silicate Filler

Packaging Type : Container

Durable plunger tips for precise casting, reducing wear and enhancing efficiency   Laser ceramic plunger tips are precision-engineered components used in die casting machines to regulate the flow of molten metal into the die cavity. Crafted from special cast steel, these tips undergo a laser hardening process that creates an extremely durable ceramic coating on the surface. This unique design not only enhances performance but also significantly extends the lifespan of the plunger tips, making them ideal for high-volume production environments. Material and Durability Manufactured using special cast steel, our laser ceramic plunger tips are designed for strength and endurance. The laser-hardened ceramic surface increases resistance to wear and thermal shock, ensuring longevity in demanding die casting conditions. These tips are built to withstand the extreme temperatures and pressures of molten metal, maintaining their structural integrity for a longer operational life.   Features and Functionality The laser ceramic plunger tips are equipped with specially designed grooves that enhance the effectiveness of lubricants. This helps ensure smooth metal flow into the die cavity, reducing friction and extending the life of the plunger tip. Additionally, the  ceramic coating provides excellent thermal insulation, reducing heat transfer and improving the consistency of casting quality.   Key Benefits: Increased Longevity: With a life expectancy of 10,000 to 20,000 shots for tip sizes ranging from 40mm to 80mm, and 10,000 to 15,000 shots for sizes above 90mm, our laser ceramic plunger tips offer a significant reduction in downtime and replacement costs. Enhanced Lubrication Efficiency: The specially designed grooves ensure that lubricants work more effectively, minimizing friction and wear. Optimal Heat Management: The ceramic coating helps regulate temperature, reducing the risk of overheating and improving the consistency of the casting process. Improved Casting Quality: By maintaining a smooth metal flow and reducing friction, these plunger tips contribute to better surface finish and dimensional accuracy in castings.   Sizes Available: 40x90 M27*2 45x90 M27*2 50x90 M30*2 60x90 M30*2 70x90 M30*2 80x90 M36*2 90x90 M36*2 100x100 M36*2 110x140 M56*3 120x120 M56*3     Contact us today to select the right size of laser ceramic plunger tip for your die casting machine and maximize your operational efficiency. 

Size : 40x90,50x90,60x90,70x90,80x90,90x90,100x100,120x120,110x140

Application : Used In Shot Sleeve Of Die Casting Machine

Condition : New

Material : Ceramic

Brand Name : Sunrise Metachem India Pvt Ltd

Dual Action Release Agent Spray Gun is ideal for die-cooling / cleaning, lubricating and spraying of release agents on forging, die casting, rubber and plastic moulding dies.  The spray gun has two hose connectors for air and die-coat. For Foundries, Rubber-Moulding, Forging and Plastic-Injection  with Single orifice and bend pipe providing easy access to all parts of die from safe working distange  Extremeley robust, worldwide in use Pipe length or other specifications may be customized.  To reach a high spraying output by mixing air and medium the spray head is specially constructed. The spraying quantity is constinuously adjustable.

Number Of Flower : Dual Pipe,Self Suction

Application : Die-Cooling Cleaning Release Agent Spray Gun For Die-Casting Machines

Material : Aluminium

Brand Name : Sunrise

We offer a high-quality Metal Spray Gun in Silver color designed specifically for Forging applications. This Spray Gun features a standard size nozzle suitable for various Forging operations, with a pressure range ideal for forging processes. Its standard capacity makes it perfect for use in different forging applications. Whether you are a Manufacturer or Supplier, this Forging Spray Gun is a reliable tool to enhance your operations.

Type : Spray Gun

Material : Metal

Color : Silver

Application : Forging

Nozzle Size : Standard Size For Forging Applications

uniglide frc is a metal treatment lubricant that can be mixed with the engine oil currently in use. uniglide frc creates a protective coating on all internal componets , reducing friction, temperature and wear while maintaining oil viscosity. this helps extend the life of the engine and adds reliability to the treated motorbike. advantages: # compatible with mineral & synthetic oils. # reduces wear & tear of engine parts.  # increase engine life and reduce  the metal debris. # increase the life of engine oil as it is running cooler due to decrease in operating temperature. recommended doses: only 5% of cranckcase oil capacity.

Number Of Flower : Engine Oil Additive

Certification : ISO 9001:2008 Certified

Condition : NEW

Form : Liquid

Packaging Type : Plastic Bottle

Packaging Size : 50 Ml

Country of Origin : Australia

Brand Name : UNIGLIDE

Application : ENGINE METAL TREATMENT

Precision spray for even release agent coating in die-casting and forging. Die Casting Spray Guns are vital tools used to apply release agents evenly onto die molds during the casting process, ensuring that the molten metal doesn't stick to the molds and is easily released after solidification. These spray guns are designed to precisely control the amount and distribution of release agents, making the casting process smoother, more efficient, and capable of producing high-quality results.   Precise Application: Die casting spray guns provide accurate and uniform release agent distribution, ensuring that every inch of the mold is evenly coated, minimizing defects and ensuring superior mold release. Enhance Mold Longevity: By efficiently applying release agents, the spray guns reduce friction and wear on the molds, significantly extending mold life. Boost Production Efficiency: With their adjustable spray patterns and precision control, these guns optimize the use of release agents, leading to faster cycles, lower material consumption, and improved productivity. Consistent Casting Quality: Achieve smooth and defect-free casting surfaces with every use, as the spray guns help prevent metal adhesion and soldering on molds.   Contact us today to order or to learn more about our die casting spray guns.

Size : 500mm

Brand Name : Sunrise Metachem

Application : Spraying

Material : Aluminium

Automatic Grade : Manaul

Power : Gas

Working Pressure : High Pressure

Antilowa-W is a premium, graphite-free, unpigmented paste, specially designed for die-casting applications. This anti-solder paste acts as an effective lubricating and parting compound, ensuring smooth production and superior casting results. When applied, Antilowa-W forms a light protective coating on steel molds, pressing tools, cores, and injection nozzles, making it an essential product in the casting process. Key Benefits:     Protective Film Creation: Antilowa-W forms a durable, smooth protective layer on molds and tools, enhancing their longevity and preventing wear from repeated use. Improved Sliding Properties: The paste provides excellent sliding properties, allowing for easy ejection of components, which ensures smoother and more efficient operations. Prevents Breakages: By enhancing core and lug detachment, Antilowa-W minimizes the risk of component breakages, ensuring higher-quality production outcomes. Smooth, Glossy Finish: Treated die-cast dies, drawing dies, and permanent molds acquire a sleek, black glossy surface, improving their overall performance and reducing imperfections in castings. Versatile Application: Suitable for use in various steel molds and tools, this anti-solder paste is ideal for industrial applications requiring reliability and precision.

Application : Industrial

Feature : Long Shelf Life

Packaging Type : Plastic Container

Type : Soldering Pastes

Country of Origin : India

Reducing the pollution impact and consumption of oil, this unit uses between 0.1 to 2 ml of oil along with air to disperse Plunger oil in shot sleeve and Plunger tip. There by reducing the consumption of oil by 40 to 60% and also reduces oil stains on the castings.

As per new laws of keeping shop floor free from oil and reducing the pollution impact this unit uses shot beads for dry piston lubrication. it̢۪s a compact aluminum die casting body, single pneumatic unit using air, which can be mounted easily on the machine directly with magnetic base and we can control the quantity of shot beads, speed and timing according to user requirement As compare to oil its consumption and environmental impact is very less.