Adhisakthi Projects Private Limited Porur, Chennai, Tamil Nadu

Vertical form filling & sealing machine fitted with oscillating cup model dosers Oscillating cup doser is a unique design to fill free flow powders The machine consists of base frame fitted with draw down belt system Speed of the machine reaches up to 40 per min depend upon pouch length & product Fully plc controlled. (Allen bradley/Omron) mounted on dust proof cabinet PID temperature controllers for constant temperature ensuring proper sealing Easily replaceable film roll mounting to hold 20 kgs driven by unwinding motor Cross sealer and longitudinal sealers are pneumatically operated Batch cutting provision through perforated pneumatic blades One forming collar & basic set of oscillating cup will be provided

Twin worm simplex plodder / Pelletizer takes up refines the material from mixer The mixture is extruded by twin screws through the fine orifices of noodle plate Twin cylindrical barrel made of high thick SS 304/ MS and precision machined inners Barrel is constructed with thick back flanges to match to the twin output gearbox The barrel is jacketed and pressure tested for chilled water circulation Twin screws left and right flutes are designed with reduction pitch Screws are solidly casted SS 304, X ray tested with flights for positive extrusion Spider plates support the screws with SS pin and Teflon bush supports The worm shaft is supported at the end through heavy duty thrust bearing housing Main motor : Crompton / Kirloskar make 1440 rpm 3 phase Helical Gear box-Radicon/Shanthi/Elecon fitted with sturdy double output gear box Rotary SS shredders fitted on worms cut equal lengths of noodles

twin worm duplex vacuum plodder refines the soap mixture to smooth bars duplex plodder comprise of pre plodder and final plodders driven individually the mixture is extruded by twin screws in pre plodder orifices of noodle plate rotary ss shredders on worms cut equal lengths noodles & pass to vacuum chamber vacuum chamber connects the pre plodder and final plodder with openable lid final plodder compacts the soaps to a fine finished bar by its conical jacket mouth twin cylindrical barrel made of ss 304/ ms and precision machined inners barrel is constructed with thick back flanges to match to the twin output gearbox the barrel is jacketed and pressure tested for chilled water circulation twin screws are of 300 mm dia each with left and right flutes with reduction pitch screws are solidly casted ss 304, x ray tested with flights for positive extrusion the worm shaft is supported at the end through heavy duty thrust bearing housing one motor at the top stage and another motor at the bottom stage double extrusion mouth with heating system .

Tube Filling and Sealing Machine Tube filling and sealing machine is used to fill products in tubes and sealing it. Products that can be filled: Products of different viscosities and flow characteristics ranging from tooth paste, cream, ointments, gel, shampoo, food products like sauce, adhesives, grease, etc. Tube types: Laminated tubes, Plastic Co extruded tubes, Aluminum tubes, Metal Collapsible tubes etc., The filling and sealing methodology varies depending upon the type of product and the tube nature. ASPRO – TUBE FILLING MACHINE – Salient Features of the basic Machine: Machine is built robust and simple in design with user friendliness adapting to various working environments. The machine is driven through Ferguson Indexing mechanism to ensure accuracy of indexing and repeatability. Filling nozzle is of positive shut off and blow off system to ensure nil tailing after filling. The pump house is made of SS 316L with a rigid base.  Hopper is made of SS 316 L with polished inner surfaces  Leister make hot air guns are used for sealing stations  Machine is compatible for filling and sealing both lami and aluminum tubes. However an attachment is needed for aluminum crimping. Filling accuracy  0.5% The machine confirms to GMP norms.  Double side coding system with easy change over for coding digits. MRP / PKD / Batch no. on the crimps may be marked with this.  Optional accessories – Salient Features: Auto tube loading device attachment to load the tubes automatically. Automatic print registration device to sense the eye mark. Double color filling system Acrylic top covering with safety limit switch interlock doors  PLC based operating system A.C. Variable speed drive provision  Stirrer for the hopper ASPRO MACRO  Elliptical runway mechanism Higher output per nozzle compared with Micro model Easy access for lubrication & maintenance. Suitable for combination sealing beam assembly.  ASPRO MAXI  Suitable for high speed applications Double head filling system Elliptical linear runway assembly  ASPRO MICRO Rotary turn table mechanism Suitable for medium speed requirements Occupies very less space comparatively.  SEMI AUTOMATIC TUBE FILLING MACHINE  Table top concept filling and sealing. Suitable for R & D applications. Useful for sample production quantities. Manual tube insertion system 

The trolley mounted stirrer is suitable for mixing product in containers Base frame of the trolley is made of powder structure with tiltable top assembly Three non marking rubber wheels are provided for easy movement of trolley Stirrer is driven by suitable Bonfiglioli motor with a speed of particular RPM variable VFD panel and starter is fitted to the side of the structure for easy adjustments Propeller type stirrer is provided. Option of schowls disc also may be provided Heavy duty bearing base frame takes up the load while stirring Easy removal and refitment while cleaning. Confirms to GMP norms Option of powered lifting system of stirrer will cost extra

we strive to sustain the trusted position of a top ‘triple roll mill manufacturer’ from india, with our hard work and highest quality standards. Triple roll mill machines are used for milling, refining, homogenous, flake thick paste material to thin sheet forms. Few of the application areas of this mill are industries that demand fine smooth finish, with the absence of gritty substances. Depending on the requirements of customers, we adhisakthi can manufacture triple roll mill machines with ss constructions or chilled cast steel rolls or both. The rolls rotate in diametric direction with respect to each other at variable speeds. drip trays are provided, which assists in avoiding spillages for material discharge, adjustable end scrapers are provided rexroth coupling at the roll sides is also provided. This ensures chilled water circulation in to the rolls. the gap between the rolls is quite adjustable

ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard. Following machineries are supplied to perform individually or as a complete plant. Sigma mixer Noodler / Refiner Triple roll mills Duplex vacuum plodder Bar Cutting machine Toilet Soap Stamping machine Soap packing machine Cartoning machine Auto case packer

The Single Worm Simplex Plodder Is Used for Bar Extrusion Or Noodling Simplex Plodder Refines the Mixed Mass Through Noodle Plate of Specified Diameter Driven by Crompton/Kirloskar Motor Through Suitable Gear Box Elecon/ Radicon/Shanthi Make Gear Box Is Used for Speed Reduction Product Contact Parts Are Made of SS 304 / MS. Barrel Is Made of SS / MS Pipe Worms with Reduction Pitch Are SS 304 Casted and Tested Option of Cone with Heater Arrangement Or Noodle Plate is Provided Worm Is Supported at the Barrel Center Through Teflon Bush Pins The Barrel Is Jacketed for Chilled / Cooled Water Circulation Basic Frame Is Made of Sturdy MS Base and Covered Suitably The Worms Are Easily Removable and Refittable by the Triple Teeth Coupling End Thrust Bearing of Heavy Duty in Nature Provides Longer Running Life

ADHISAKTHI design and deliver batch type sulphonation plants in different capacities based on requirements. The Sulphonation process helps in the manufacture of LABSA ( Linear Alkyl Benzene Sulphonic Acid ) by reacting LAB ( Linear Alkyl Benzene ) with Sulphuric acid Batch type process with recirculation systems Processing reactors ranging from 1 KL batch size to 9 KL batch size is made by us The total plant is delivered as per customer requirements.

Capacity : 0-20 L

Material : Stainless Steel

Max Design Pressure : 0-10 bar

Feature : Insulated

Brand Name : Adhisakthi

Packaging Type : Bags, Film, Pouch

soap-stamping-machine11 TOILET SOAP STAMPING MACHINE: Desired shape of toilet soap is manufactured with the help of Toilet soap stamping machinesThe machine are made robust to absorb the vibration and give proper finish to the soap while stamping Soap Stamping Machines

  TOILET SOAP STAMPING MACHINE: Desired shape of toilet soap is manufactured with the help of Toilet soap stamping machines The machine are made robust to absorb the vibration and give proper finish to the soap while stamping

Soap Pilot Plants The Soap pilot plant is of a novel design from ADH ISAKTHI to help the innovators design their products with ease and comfort. The batch capacity starts from as low as 5 kgs batch size to 25 kgs batch The following set of equipments are supplied for the pilot plant Sigma mixer Plodder Triple roll mill Cutting machine Stamping machine The design of the machine is such that the trials will match to the main line products. This enables scaling up accurately. The system is mounted on a common table. The table is designed ergonomically to suit to the customer requirement enabling for easy movement of the equipments.

soap-cutting-and-stamping-machine11 CUTTING AND STAMPING MACHINE The automatic soap cutting and stamping machine is used to cut soap bar from the plodder, Cut the soap to billets and stamp the necessary logoThe primary cutter cut the bars from the plodder at equal repeat lengths.The cutting system works based on the position of the sensor.User-friendly system to vary lengths of bars. .Bars are conveyed to cutting and stamping machine through a conveyor. .The bars are sensed automatically and pushed forward for secondary bar cutting and stamping.

Single Worm Duplex Vacuum Plodder Produces Compactly Finishes Soap Bar Top Stage Known As Preplodder Extrudes the Soap As Noodles/pellets Noodle From the Preplodder Is Passed to the Vacuum Chamber Soap in the Vacuum Chamber Is Plodded Out As Compact Bar Product Contact Parts Are Made of SS 304 Top Plodder Is Driven by one Motor and Gear Box Bottom Plodder with another Motor The Barrels of the Plodder Are Jacketed for Chilled Water Circulation End Cone with Taper Mouth Is Fitted with Heating Jacket for Smooth Plodding Vacuum Chamber Is Fitted with Wing Nuts for Easy Open/close and View Glasses Heavy Duty Thrust Bearings Are Provided for the Worms to Withstand Extruding Load

Sigma mixer is a heavy duty mixer designed for dough mixing which is essential in the soaps, detergents, foods, rubber, chemical industries etc. The Z arm or Sigma blade is designed for uniform mixing and criss cross flow of materials. The blades rotate in the ratio of 1:1.5 ( 24 : 36 ) rpm The mixer is supplied with jacket or without jacket as per the requirement of the customer. We supply in different capacities with fully SS, Partly SS and fully MS constructions. Discharge is by hydraulic door opening system or through screw rod system. Heavy duty gear box and gears are used to withstand high viscous mixing. Sigma blades are solidly casted, machined, x ray tested before fitting. Minimal uniform gap is maintained between the trough and the blades. Capacity Range: 2000 kgs/ 1500 kgs /1000 kgs / 500 kgs / 250 kgs / 100 kgs / 50 kgs / 25 kgs / 10 kgs Batch Size

The Machine Automatically Erects the CLD From the Bundle and Packs the Product Product From the Final Packing Line Is Stacked Vertically As Per the Matrix Size Based on Completion of A Layer, It Is Pushed Inside the Carton Through Side Load After Completion of Both the Layers, the Carton Is Pushed to Folding Taping Line Both the

Triple duct comprising of pre shrink, secondary shrink & final shrink Rotary PUC design enabled uniform exposure of bottle at all sides Total power: 21 HP or 16 KW

Size of the shrink tunnel : length x width x height : 2500 x 650 x 500 mm Main drive : 1 hp bonfiglioli geared motor heater capacity : 18 KW The heaters are designed with fins and are easily replaceable Duct is insulated with mineral wool. circulation fan in duct whirls the hot air around. Circulation fan capacity : 0.5 KW and cooling fan capacity : 0.5 KW PLC : Allen bradley pneumatics : Festo make PID temperature controllers Machine is suitably safety guarded with latch type limit switches

The shrink tunnel is specially designed with PUC based conveyor Double tunnel is placed in row to pre shrink and final shrink Slat with PUC

ADHISAKTHI design and deliver precise piston fillers to fill various types of viscous, semi viscous and liquid products from paste, ointment, lotion, topical, moisturizer, conditioner, cosmetics, cream, chemical, shampoo, oil etc.,Our machinery are widely used in pharmaceuticals, cosmetics, food products and chemical industries. The semi automatic piston filling systems are of three types 1.Viscous cream filling machine 2.Semi Automatic liquid filling machine 3.Liquid filling machine for acid filling applications SEMI AUTOMATIC VISCOUS CREAM FILLING MACHINE

Adhisakthi is offering best processing and packaging solutions, with expertise in Saponification Crutcher’s and Sulphonation Plants. We are a reliable manufacturer, exporter and supplier of Saponification Plants that are used in various industries. We strive to compete with new technologies for the international Saponification Plants market. Toe with the line, we invite more employee and client participation in the product development. The plants for saponification are tested rigorously in our premises before their delivery to client’s doorstep. Saponification Crutchers They are used to manufacture soap by the reaction of caustic soda and oil. Their application also includes production of toilet soap and laundry soap. The range includes 250 kgs batch size to 1000 kgs batch size. Our expertise in the domain is evident from the all-inclusive Saponification Plants offered by us that range from storage tank to final processing lines.