Blue Star Engineering & Electronics Limited Harrington Road, Chennai, Tamil Nadu

Blue Star NDT has supplied various online automated X ray systems for 100% inspection of various components. The system can be designed as per the customer's requirement. Most of the automobile manufacturers particularly SG iron casting are checking their components with this system. The X Ray machines are from YXLON Germany and robotics is designed by us.

Fully automatic 60 to 300 Channels system (depending on the plate width and area to be tested) for 100% coverage of the plate width has been developed. It is fully automatic, state of the art, computer based system generating C-Scan type report. Mechanical system consists of Gantry arm, Client computer, Vertical drive system, Tracking structure pneumatic system, Transducer holder & Motors. The probes are placed in the probe holder and water for the coupling is fed with pump. Probe holder is designed in such as way that it ensures a small layer of water between surface of plate and probes hence problem of improper coupling is avoided. These holders have a mechanical arrangement to clamp on to the surface of the plate as soon as the plate comes below it for testing. All these mechanics are held by an over head boom or gantry. Vertical drive system is used to vary the height of the probes holders according to variations in plate thickness. The probe holders are mounted on guided pneumatic cylinders and these cylinders clamp on to the plate as soon as plate moves below it. The probe holders are connected to pneumatic cylinder via a universal joint kind of arrangement to enable probes to get aligned to the plate surface, the landing mechanics are sturdy enough to avoid bending caused due to friction between probe shoe and plate surface. The system is complete with water reservoir pumps etc. The system operates in complete automated cycle after initial settings are done for a particular plate size and the inspection is monitored by an operator in control room.

This new generation system has been designed considering the complexity of the inspection sequence incorporating latest state of art Laser based Weld Tracking System. This multi-channel ultrasonic inspection system can take care of various configurations required by the customers now a days. This system is intended for high-speed ultrasonic inspection of spiral welded pipe. It can be installed for on-line inspection or off-line inspection testing. Flaw detection meets or exceeds API Spc.5L and 5CT, or as specified by the customer. The basic system includes 16 channels with expansion capacity to 32 channels for enhanced flaw detection in heavy thickness welds. The channels for body inspection depend on inspection coverage and inspection specification, from 16 to 48 channels.

This new generation system has been designed considering the complexity of the inspection sequence incorporating latest state of art Laser based Weld Tracking System. This multi-channel ultrasonic inspection system can take care of various configurations required by the customers now a days. This system is intended for high-speed ultrasonic inspection of spiral welded pipe. It can be installed for on-line inspection or off-line inspection testing. Flaw detection meets or exceeds API Spc.5L and 5CT, or as specified by the customer. The basic system includes 16 channels with expansion capacity to 32 channels for enhanced flaw detection in heavy thickness welds. The channels for body inspection depend on inspection coverage and inspection specification, from 16 to 48 channels. Electronics : Quick Scan - Multi channel ultrasound system for industrial applications. Parallel and multiplexed channels capability Up to 8 parallel channels or 32 channels in multiplexed mode Channels for defect detection and dimensioning, including OD, ID, and WT measurements Four gates per channel including a synchronization gate Multiple-alarm capability Open architecture enabling the use of multiple units when a large number of parallel or multiplexed channels are required.

A tailor made immersion type inspection system with 3 axis manipulator was developed for forged shell components. The system is fully automatic with gantry type pick and place system, in feed and out feed buffer with walking beam type conveyor system. Multi channel PC based UT system is provided for high speed simultaneous inspection of the forged shell. The data is automatically generated and stored in the computer.

Our principal Olympus NDT has developed an innovative Full Body Inspection System dedicated to Seamless Pipes. Based on the Water Wedge concept holding linear Phased Array probes, the Olympus NDT system provides a flexible technology that can be used to meet the most stringent requirements such as the API and the major oil producer specifications. The Water Wedge assembly can be implemented with a stationary rotating conveyor associated to a mechanical portal ''gantry type'' or with a helical conveyor using a ''V type'' mechanical support. The system contains several Water Wedges : Each Water Wedge is dedicated to one or two inspection modes (when oblique detection is required). A total of six inspection modes are possible : Longitudinal, Transverse, Oblique (multiple angles), WT, Laminations and Coupling check. The number of Water Wedges is optimized according to the inspection requirements such as type of defects, productivity, etc. Each Water Wedge is interchangeable for more flexibility and easy maintenance operation and can hold different probe holders housing one or two linear Phased Array Probes. Pipe rotation and water wedge translation are linked with encoders to ensure a perfect defect mapping.

In order to suit varied requirements of the clients, we have developed a secure payment procedure that have assorted offline and online options. We are a trustworthy name, involved in offering excellence in the form of Railway Axle and Wheel Ultrasonic Inspection System.

Brand Name : Beammed

Application : Clinical

Power Source : Electric

This state of the art ultramodern system consists of multi channel ultrasonic equipment with transducers and other associated electronics subassemblies and test mechanics. UT Equipment type : Open architecture PC based multi channel UT test and evaluation system. System can be provided in various configurations as per the customer requirement meeting various standards like API, Shell, EXXONMOBIL, etc. for example test configuration can be like four I, one X, Tandem &ON Bead (8 probes for longitudinal defect in I mode, 4 probes transverse defect in X mode, 4 probes for Tandem and 2 probes for on bead). Electronics : Quick Scan - Multi channel ultrasound system for industrial applications. Parallel and multiplexed channels capability Up to 8 parallel channels or 32 channels in multiplexed mode Channels for defect detection and dimensioning, including OD, ID, and WT measurements Four gates per channel including a synchronization gate Multiple-alarm capability Open architecture enabling the use of multiple units when a large number of parallel or multiplexed channels are required.

Fully lead enclosed cabinet type Xray inspection system with multi axis manipulator to handle various jobs upto 60Kgs weight. The complete system is especially designed for aluminum die cast components manufacturers. The system gives real time feed back to the operator to improve the process and also confirms quality of the product. Details : Cabinet On Legs : H.V generator and cool era replaced beneath the cabinet. Dismountable (reduced space for transportation). Control console with integrated control rack Minimal floor space required Easy installation Compact,ergonomic design : Cabinet weight only 4.0t or 4.5t (XL) Cabinet size only 2500x2200x2720mm (WxDxH) Control console, cabinet, sample, lead glass window inline. Ergonomic control console : Best fit 17” monitor -(3times eye-screen distance/screen diagonal) Use of only 2 joy sticks -Ability to concentrate on the X-ray image only External manipulator travel : Fast manipulation Ergonomical height for loading Easy to use in practice Practical proven manipulation speed : Upto15m/min(49'/min), earlier systems 2-3m/min (8'/min) Adaptable for each inspection position Increased through put by using simple sample fixtures Programmable inspection sequence Experience of more than 100 installed systems Diagram of allowed/safe travel distances Collision protection by software & hardware greater travel distances. Quick remote PCNC service Plug-in connection for safe and quick installation Compact footprint with back-to-back setup and easy maintenance access Batch wise testing for smaller samples. Faster inspection by easy loading and un-loading. Can be customized to CONVEYER based X-ray inspection to meet production criteria. No special/ strong fixture for sample needed. No adaptation of magnification necessary. High sample weight 24/7 Support on X-ray machine 100% quality control is simultaneously making sure automobile manufacturers' strict specifications are being complied with, and without forfeiting quality

We deliver immersion tank system for automated inspection of forging, auto component, bars etc. Such system provides complete inspection with reliable results at high inspection speeds. The generated record is stored in computer. The tanks are equipped with multi axis scanner depending on the requirement of the application

We provide automatic girth weld UT inspection solution based on our principal Olympus NDT Pipe wizard girth weld Inspection System Automated inspection system (AUT) Automated inspection system (AUT) Meets or Exceed Steam-1961 Andapi 1104 CodesFast scanning speed : 100 mm/s Inspection time of less than four minutes for onshore, 36-dia pipe welds

Gantry Based UT Inspection system has been developed for both weld and body lamination inspection system. The system achieves very high inspection speed of 25-30m/sec.Some of the specification for this system are as below : Pipe Diameter - 6-20 Length - 6-18m Scanning Speed - 25-30m/min Laser Seam Tracking 8 channels for Weld and 16-24 Channels for Body Qualification : API The gantry type lay out gives the flexibility in installations depending on customer's mill lay out. System meets the API norms and can be adapted for customers' specific requirement.

Coil UT inspection system consists of 25-96 channels depending on percentage of the area to be scanned and width of the coil. This system is suitable for both spiral plant mill as well as ERW plant mill application. The system consists of gantry type mechanism which shifts the probe cluster form inline position to off line calibration position. The system is fully automatic and controlled with its own PLC which is in turn integrated to mill's control system. Some Indicative Specifications : Coil Width - 600-2000mm Plate Width - 600-5000mm Testing Speed - 2-10m/min Coverage - 25-100%

The Bar UT system has been designed keeping in view today's stringent requirements of the industry. The system is available with both conventional and latest Phased Array ultrasonic technology. A wide range of configurations have been worked out keeping customer's requirement and budget in view of our client like system can be bar rotating type (slow speed) or non bar rotating type (high speed), conventional UT or Phased Array UT (for high sensitivity), Rounds or RCS. The diameter range is from 20-200mm depending on type of system selected. The system has floating head technology which gives very high repeatable performance.

The ECA bar inspection solution is based on a mechanical concept using closing wear shoes, which allows the inspection of the whole circumference of the products. The ECA system uses multiple layouts having several probes. Each wear shoe comes in contact with the surface. The contact of the probe on the bar is maintained by a moving spring-loaded system having multi-degrees of freedom. This concept of a flexible probe holder was specifically developed by Olympus in order to follow the twist of square bars and to give repeatable performance.

Blue Star NDT has supplied various online automated X ray systems for 100% inspection of various components. The system can be designed as per the customer's requirement. Most of the automobile manufacturers particularly SG iron casting are checking their components with this system. The X Ray machines are from YXLON Germany and robotics is designed by us. Details : Excellent image quality. Inspection task flexibility. Operator convenience. Compact system. Automation capabilities. High Up time Easy serviceability. Excellent after sales support. Inspection documentation. ADR capabilities. Good price/performance ratio. Automated X Ray Inspection System for : Aluminium Die cast components Pipe Weld Inspection Heavy Engineering Defence Composites Space Research Components