Formoplastic Controls (p) Ltd Porur, Chennai, Tamil Nadu

Formoplastic is proud to offer the SIEPAN 8PU range of MCC’s and PMCC from the home of Siemens.Formoplastic was one of the first partner in the franchisee model of this business of Siemes and together with them we have executed many prestigious projects. High degree of reliability by virtue of type tested assemblies. Separate function compartments. High degree of safety of operation personnel. 8PUL4.5. Power Control Center Type tested assemblies upto 5000 amps possible. Easy to operate and maintain. Fewer joints between busbar and ACB’s makes the panel cooler. 8PUF4.5, 4.6. Non Draw out Motor Control Center Any combination of modular functional units. Easy replacement of functional units. Direct alignment with SIEPAN 8PU L4.5 8PUT3.5 Non Drawout Power Supply Feeder Panels Separate vertical busbar chamber. Compartmentalized feeders. Cable compartment at rear for safety and ease of termination.

Power Reliably Available and Safely Under Control Integrated Electro-technical Solutions for plant power distribution as well as process automation Greater Safety for operating personnel and your systems Application Specific combination for quick of repay your investment Modular Construction very economical for installation, operation and maintenance Experienced Engineering guarantee optimal design and construction Highest level of plant safety because of rightly chosen switchgear make and components. Modular construction offers future expandability and user modification. Compact construction hence occupies lesser space than conventional panels. Type tested ensures equipment and operator safety. Input materials are of highest quality standard. Cable/busbar connections from top/bottom. ApplicationPower distribution and protection Type Fixed Rated Insulation Voltage 690V AC Rated Operation Volatge 415V AC Rated Frequency 50Hz Rated Current (Main Bus) 6300A Rated Current (Distribution) 1600A Rated Short Circuit 50KA for 1sec Rated Peak Current 105KA Current upto6300 Amps Construction According to requirement. Standard offering is IP42 Access Front & Rear Installation With Space on Front as well as Rear Cable Entry Bottom or Top Dimension of Section Width – 600 / 800 / 1000 / 1200 / 1400mm / Height – 2250 / 2350 mm / Depth - 1000 / 1200 / 1400mm Protection IP 4X Internal Partitioning Form 3-B Form of Separation As per customer’s requirement Ambient temperature 40 Deg C

MCC’s are generally used for power distribution for small/medium motor loads and is usually fed from a PCC for further transmission. In our MCCdesign the physical dimensions of each compartment can be varied in width, height and depth to accommodate the various space requirements for different starter types Direct on Line RDOL/HDOL Star Delta Variable Speed Drives Soft Start Capacitor Benefits at a glance Greater Safety for operating personnel and your systems Highest level of plant safety because of rightly chosen switchgear make and components. Application Specific for any industrial Use Simple and Robust Modular Construction very economical for installation, operation and Maintenance Possibility of Extensions and Modifications Modular construction offers future expandability and user modification. Type tested ensures equipment and operator safety. Input materials are of highest quality standard. Cable/busbar connections from top/bottom. ApplicationSpecification Type Fixed,Normal starter type and intelligent modules Rated Insulation Voltage 690V AC Rated Operation Volatge 415V AC Rated Frequency 50Hz Rated Current (Main Bus) 630 - 2000A Rated Current (Distribution) 630 - 1250A Rated Short Circuit 50KA for 1sec Rated Peak Current 105KA Current upto2500 Amps Construction According to requirement. Standard offering is IP42 Access Single Front (Front) or Double Front ( Front & Rear) Installation With Space on Front as well as Rear Cable Entry Bottom or Top Dimension of Section Width – 600 / 1100 / 2100 mm / Height – 2250 mm / Depth - 450 / 600 / 800mm Protection IP 5X Internal Partitioning Form 3-B Form of Separation As per customer requirement Ambient temperature 40 degrees Celsius

Simple but rugged design, Interlocks made using PLC which ensures safety, Control of drive through communication which reduces wiring complexity and will reduce fault finding time. Easy friendly HMI provides you Status of Mill System and diagnostic data’s, We offer maximum up to 1.98MW.

Advantages of the new MCC-Technology Contacting-module with completely new and improved characteristics, constructed together with Fraunhofer-Institut Germany Central energy- und signal-transferwall - panel-width flexible. Contacting-module and vertical bus-section are linked to each other in such a way, that both parts form a hermetical encapsulated unit. (arc-fault free zone) Contacting-module has one size up to 315 A. General use for fixed-mounted; plug-in and with drawable technology. Operating between disconnected-test-operating-position is fail-safe. Power-contacting is independent by mechanical tolerances. All technical innovations are registered and patented. Formoplastic uses the drawout modules from IDS-Germany and integrates it with the structures made in-house. IDS-Technology has been operating for four years now and its focus is on developments and construction concerning electro-technical products and electrical engineering for industrial plants. The switchgear-integration-kit "e-con s.i." (energy-control; solution integrated) enables panel builders to easily convert their fixed mounted switch-boards to a modular withdrawable-technology with all its technical advantages concerning safety and availability. The switchgear-integration kit "e-con s.i." has a lot of features and new technologies which will offer you several characteristics to achieve an advantageous position in that field of business. A team of specialists with individual experience of 20 years in development and daily practice brought their ideas and knowledge together to create a more efficient solution for modular switchboards, specially for Motor-Control-Centre (MCC) in fully with drawable-technology or semi-with drawable type.    

Formoplastic Range of Busducts Present day Engineering demands products with high degree of reliability especially in the critical field of electrical power transmission and distribution system. Formoplastic is a well known, reputed manufacturer of VFD, Automation, MCC & PCC solutions. We have now started to manufacture Low Voltage and Medium High Voltage bus ducts to meet the requirement of generating stations and industrial needs. Formoplastic is in the fore front to provide a Single Point Solution for the needs of all electrical power plants, transmission and distribution system. We offer a wide range of industrial and generator bus ducts custom made to suit the specific requirements of various applications including: Conventional Non Segregated Phase Bus Ducts.(Rating 415V, 50hz Ranging From 800 Amps To 3200 Amps) Low Reactance Interleaved Bus Ducts.(Rating 415V, 50hz Ranging From 3200 Amps To 5000 Amps) Segregated Phase Bus Duct.(Rating 3.3, 6.6, 11 kV, 50hz Ranging From 1250 Amps To 5000 Amps) Information for Ordering Please provide us with the following information and our design engineers will suggest the best product for your requirement along with an accurate estimate. Application System Voltage Rated Current Rated Frequency System Fault level. Site Ambient Temperature Power plant Equipment room layout drawing if available Requirement of Phase cross over chamber Material of the Conductor Material of the Enclosure up to 2000Amps Mild steel and Above 2000Amps Aluminium enclosure ( Medium High Voltage products are with aluminium enclosure on customer request)   Features Straight run lengths Right angle bends and T Joints Solid core Epoxy insulators Solid core Porcelain insulators. (Incase of Outdoor based on customer Request) Aluminum Conductor of Channel construction for the Phase segregated and Voltage balanced cylindrical Busducts Aluminium conductor of Tube Construction (or) Channel construction for the Isolated Phase Busducts Copper Conductor bus bars in case if required for the Non segregated phase Busducts, Segregated Phase Bus ducts and for Low reactance interleaved bus duct Aluminium / Copper Flexibles terminations. (Laminated or braided flexible) Enclosure with Aluminium / M.S (Mild steel) Optional Features Rubber Bellows ( made out of EPDM for weather and acid resistance ) Phase Cross Over chamber Seal off Bushings Silica gel Breather Wall frame assembly with seal off bushings Space heater CT Chamber Disconnecting and shorting links CT marshalling chamber Space Heater Marshalling chamber Hot dip Galvanized support Structure Conventional Non Segregated Phase Bus Ducts Ranging from up to 3000Amps for the Low voltage systems voltage of 415 Volt to 1.1kV having the fault level of 50kA/75kA for 1 second, with SMC / DMC Supports Applications Interconnection between the Transformer and Switchgear Interconnection between the Switchgear and Load control centre / Power control Centre Low Reactance Interleaved Phase Bus Ducts Low reactance Interleaved Bus ducts ranging from 3200Amps to 5000Amps for the Low voltage systems, to the system Voltage of 1.1 kV HAVING A FAULT LEVEL OF 50 kA / 75kA & 100kA for 1 second Advantages over NON Segregated Bus ducts This reduces the losses and the Enclosure temperature Smaller bus bar cross section than the Conventional NSPB Reduces the Bus bar reactance and losses considerably Medium High Voltage Segregated Phase Bus Ducts For the Medium High voltage systems Ranging from 1250Amps to 3200Amps/ 5000Amps and Voltage ranging from 3.3kV to 22kV System Voltage having a fault level of 40kA for 3 seconds.( FOR 5000Amps with STC rating of 65 kA for 3 Seconds ) Applications Interconnection between High interruption Capacity Switchgear, with High momentary currents and Impulse voltage and for generators up to 40 / 70 MW.

Increases Productivity, Smooth baggase feeding to boiler and steady juice flow to boiling house. Reduces kick load which smoothens stress on equipments, Gives production report, PLC Can be hooked up with DCS, Smooth bagasse feeding to boiler and juice input to boiling house, Settings done in Human Machine Interface SCADA are precise, accurate and digital which eliminates the error, With external MODEM SMS messages can be sent to a mobile about mill status and stoppage time durations.

Reduction of monthly electricity bills through the elimination of reactive power Reduction of monthly electricity bills through reduced kWh losses. Avoidance of equipment heating and fuse failures. Improvement of the general power quality (reduction of THD-U). Saving of maintenance costs due to lesser heating of devices. Lesser expenditure on cooling systems. Stabilisation of production processes. Stabilisation of supply voltage. The permanently increasing number of non linear loads in our networks causes network impurities. We can help you study your network and also assist you in design& supply of a suitable system to get rid of these problems.Harmonics are damaging to electrical networks and can sometimes be dangerous. Connected consumers can suffer in many ways. This also results in overload, reduced lifespan and under some circumstances can even lead to premature failure of electrical and electronic consumers. Harmonics overloads are the main cause of invisible power quality problems with enormous maintenance costs and investments for the replacement of defective equipment’s. Excessive network perturbations and the resulting poor power quality can also lead to problems in production processes and can even result in production stoppages.Tuned filter circuits may be the solution in these cases. Tuned filter circuits are adapted to the harmonic currents which must be absorbed, usually a 5th, 7th and 11th harmonic, and represent very low impedance paths for these currents with the respective frequencies. These currents are removed and the network is cleaned of damaging harmonic currents. We can suggest detuned filters assembled in panels so that these harmonics are removed from the system and the benefits will be as follows.