Mikron Kilpauk, Chennai, Tamil Nadu

Overview The "V" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blender gives best result for powders due to suitable medium speed and "V" shape of container.   Design Highlights In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules. Suitable for dry mixing of products in powder form. The "V" shape gives sufficient continuous movement to the granules, result in good quality. Maximum care has been taken to ensure safe operation of the unit. Manual rotating facility with hand wheel for inching Particle size reduction is minimized due to the absence of any moving blades. The shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blender The V-blender is good for blending dry powders and granulated products Internal attachments like lump breakers and liquid dispensers widen the applications of this blender. Application Pharmaceutical application and animal health supplements  

A three roll mill is a machine tool that uses the shear force created by three horizontally positioned rolls rotating at opposite directions and different speeds relative to each other to mix, refine, disperse, or homogenize viscous materials fed into it. We have over 23 successful years manufacturing three roll mills which have been selling worldwide. Our lower manufacturing cost savings are directly passed on to You - our valued customer.

Overview A three roll mill is a machine tool that uses the shear force created by three horizontally positioned rolls rotating at opposite directions and different speeds relative to each other to mix, refine, disperse, or homogenize viscous materials fed into it. We have over 23 successful years manufacturing three roll mills which have been selling worldwide. Our lower manufacturing cost savings are directly passed on to You - our valued customer.   Our Triple Roll Mills are available in three models- standard, high viscous, heavy duty and G-NXT   Standard Series The "STD" Series provides performance that meets or exceeds that of much larger production models. The unique tensioning system of the "STD" Series minimizes the free play in the roller ball bearings ensuring a more constant gap and ultimately a finer, more uniform particle size in the product. And the gap is easily set with a single hand wheel for parallel roller adjustment to 3-5 microns at its closest setting. The roller tensioning system and constant gap make it possible to use a variety of materials for the rollers.   High Viscous Material "HVM" Series is designed for more than just the standard product. When particle size, consistency and wetness are a problem due to the viscous or sticky nature of the product, the " HVM " Series can dramatically improve results. Or, if greater capacity is needed for less troublesome materials, the HVM can provide the same high production quality in bigger batches. The " HVM " models come with the same roller tensioning system for maintaining a constant gap as in the case of our other TRM models, and same roller and scraper blade materials are available.   Larger Diameter Series The larger diameter rollers also provide more shear force during processing. And, since more force can generate more heat in the product, our machines are provided with heating/cooling system for the rollers. The MIKRONS TRM series with the following features · Roller Material Scraper System with interchangeable blades  · Single or dual roller speed  · Cooling & heating of rollers    S Series The "S" Series provides performance that meets or exceeds that of much larger production models.The unique tensioning system of the "S" Series minimizes the free play in the roller ball bearings ensuring a more constant gap and ultimately a finer, more uniform particle size in the product. And the gap is easily set with a single hand wheel for parallel roller adjustment to 3-5 microns at its closest setting. The roller tensioning system and constant gap make it possible to use a variety of materials for the rollers.   Design Highlights Scraper System with interchangeable blades Single or dual roller speed Frequency Inverter for Speed Control Heating & Cooling System for the Rollers Explosion Proofing electrical Automatic Product Dispenser Solvent Dispensers Stainless steel hopper Splash tray to facilitate cleaning Cleaning mode - The mill by default moves to the maximum gap Reverse roller direction Emergency stop function Acrylic cover provided for the roller , operated with proximity switch Quiet operation due to non-metallic gears and timing belt drive Manual roll turning for safety while cleaning Sealed water cooling Safety clutch allows rolls to be turned for cleaning with motor off Safety cover shields turning rolls Application Paints (dispersion of pigments and additives), Inks for screen printing (dispersion of pigments and additives) Decorative glass, ceramics, automotive and flat glass, Thermo sensitive inks Metal pastes and solders, Cosmetics Pharmaceutical Ointments, Foods, Adhesives & Sealants, Inks, pastes & thick films for electronic components Polymers, Electronic thick film inks, High performance ceramics Cosmetics, Plastisols, Carbon/graphite paints, Printing inks, Pharmaceuticals, Chemicals Glass coatings, Dental composites, Pigment, Coatings, Adhesives, Sealants and foods.   

Overview MIKRONS sigma kneader is a twin basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. The kneading blades run to a ratio 1:2 Because of their different speed, the blade sides approach and withdraw alternately. This causes high pressure tensile and shearing rates and therefore heavy friction in the kneading medium, which creates excellent dispersing and homogeneity. The shape of the kneading blades enables a steady flow of material from the side walls of the kneading trough to the middle of the kneading trough.   Design Highlights The two Z arm mixing blades rotate towards each other at differential speed inside a W-shaped trough Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing and tearing action that is beneficial to the size reduction of solids. This mixer is most suitable for highly viscous material and dough like masses. Selection of appropriate blade shape and speeds result in excellent mixing. On completion of the mix cycle, the trough of the mixer is tilted and the product is discharged. The mixer is also available with a bottom opening design for discharge Wide range of blade types to choose from Application Adhesives Biscuit dough Butyl rubber Carbon pastes Ceramics Chemicals Chewing gum Crayon and pencil lead

MIKRONS sigma kneader is a twin basin kneading machine with two horizontally arranged kneading blades, which are deeply geared into one another and strip themselves reciprocally. The kneading blades run to a ratio 1:2 Because of their different speed, the blade sides approach and withdraw alternately. This causes high pressure tensile and shearing rates and therefore heavy friction in the kneading medium, which creates excellent dispersing and homogeneity. The shape of the kneading blades enables a steady flow of material from the side walls of the kneading trough to the middle of the kneading trough.

Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Nauta mixers are widely used for mixing dry materials, paste, cream and lotions. The principle of blending is based on the differential travel speeds of product particles in the conical section of the vessel. The material from the bottom section of vessel is lifted by the screw and spread over the upper sections.   Design Highlights The outer ribbon displaces the material from the ends to the center while the inner ribbon moves the material from the center to the ends. This counter-current action results in homogenous blending. The ribbons rotate at approximately 70 - 100 meters per minute and move the material both radially and laterally to ensure thorough blends in short cycle times. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge. Triple Mixing Action - The Key to Fast, Efficient Blending  1. As the agitator rotates, the material is tumbled and carried radially around the inside of the blender.  2. The pitch of the outer ribbon moves the material toward the discharge opening.  3. The inner ribbon which has an opposing pitch moves the material away from the discharge opening   Customized Features Wear resistant liner plates for abrasive products. Ribbon agitator for multiple discharge positions. Manually or Pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve, etc. for discharge. Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals. Good Manufacturing Practice (GMP) models. Explosion-proof motors, Variable Speed Drives along with Electrical Control Panel. Spraying system for liquid injection. Lump breakers for solids or agglomerates size reduction. Vacuum and pressure construction. Jacket for heating, cooling. Inspection, Cleaning windows on the container, cover. Cover openings, Nozzles as required.  Application Dry powder mixing Liquid addition into powders Storage of sticky powders Granulation

Pug Mixers are similar to ribbon blender except for the blade configuration. These mixers are also called as the paddle mixer. They are used for numerous processes including compounding, fine mixing, dispersing, suspending, emulsifying, deaerating, tempering, accelerating chemical or physical reactions, granulating, breaking down agglomerates.   Design Highlights The paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended.   Pug Mixer consists of several elements: a centrally mounted horizontal shaft that rotates within a cylindrical container, paddles, ploughs or other shaped mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, flush fitting access doors at the front of the mixer, a flush fitting discharge valve at the bottom of the mixer, which is pneumatically or manually operated, inside a cylindrical conduit and a complete drive unit.   Application These are horizontal mixers utilized for blending dry material, powdery granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses.  

MIKRONS® offers a wide range of electric and pneumatic handheld portable mixers which can mix from low-viscosity materials to prefab mortar. These mixers are used for mixing quickly and in the areas where normal mixers cannot be used. They are designed for high reliability, with the power to provide optimum blending of materials on the job site.   Design Highlights: Air motor VFD Wide range of impellers to choose from Electrical motor also used Easy transportation Application Portable mixers can be used by painters, tilers and contractors for mixing paint, glue, tile cement, drywall mud plaster, mortar, finish plaster, latex, mortar, epoxy, leveling compounds, resins and flooring compounds, insulation, fiber-filled cements, ceramics, granulates, pastes and putties and other materials in small or large batches.

Plough Shear Mixer consists of a horizontal cylindrical container with multiple plough shaped shovels mounted on the main shaft.   Design Highlights The feed is subjected to a whirling, three-dimensional product movement Mixing elements are specially designed to lift the material from the inside wall of the container without squashing the particles against the wall. High-speed choppers installed to disperse agglomerations and control granulation during the mixing process in co-ordination with the mixing elements. Chopper Action Single or multiple choppers are located in the lower part of the mixing container in such a way that the chopper assembly is inserted into the wall of the container at points in between the flights of two adjacent mixing shovels. The high-speed choppers remove lumps in the raw material, chop pasty additives and prevent formation of agglomerates on liquid addition. The choppers can be switched on and off, independent of the main drive shaft. Thus, the influence of the chopper action on the product mix can be controlled Jacket for heating, cooling Wear resistant liner plates for abrasive products Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals Spraying system for liquid injection.  Application Ploughshare Mixers operate on the principle of a mechanically generated fluid bed with three dimensional movement of the product. They provide perfect solutions for mixing components ranging from fine powders through to heavy pastes such as putties and marzipan.

Overview The planetary mixer is a mixing assembly wherein the agitation pattern is of a planetary nature. The agitation assembly rotates around it self as well as travels in a circle in the mixing bowl thereby achieving intimate mixing as a result of this the material is uniformly and intimately mixed.   Design Highlights Planetary mixer designed for intensive mixing, dispersing and kneading operation Hydraulic lifting lowering achieved through motorized power pack in production model & manual lifting system for lab model. Castor wheels mounted in vessel for the ease of mobility. Frame structure & all non contact parts are made out of mild steel & same will painted in standard model. All moving parts are enclosed with safety guards Variable Speed Drive All contact parts can be open easily, hence very easy for transportation up to washing area & cleaning Scrapers provided Application Adhesives, sealants, light caulks, pastes, coatings, granulations, and similar products of medium to high viscosity.

Overview MIKRONS® Planetary Ball Mill pulverizes and mixes - soft, medium, hard to extremely hard, brittle and fibrous materials. It is used wherever the highest degree of fineness is required. Dry and wet grinding can be carried out in a planetary ball mill.   The grinding jars revolves horizontally in radial oscillations. The inertia of the grinding balls causes them to impact with high energy on the sample material and pulverize it. Also, the movement of the grinding jars combined with the movement of the balls result in the intensive mixing of the sample. The degree of mixing can be increased even further by using several smaller balls.   Features Speed variation with VFD Two grinding stations Grinding jars with volumes from 10 ml to 500 ml, Suitable for long-term trials and continuous use Reproducible results due to energy and speed control Direction reversal 1-year warranty Application minerals, ores, alloys, chemicals, glass, ceramics, plant parts, soils, sewage sludge, household and industrial waste and many other materials

Paddle blender are similar to ribbon blender except for the blade configuration. These mixers are also called as the paddle mixer. They are used for numerous processes including compounding, fine mixing, dispersing, suspending, emulsifying, deaerating, tempering, accelerating chemical or physical reactions, granulating, breaking down agglomerates.   Design Highlights The paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended.   Paddle blender consists of several elements: a centrally mounted horizontal shaft that rotates within a cylindrical container, paddles, ploughs or other shaped mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, flush fitting access doors at the front of the mixer, a flush fitting discharge valve at the bottom of the mixer, which is pneumatically or manually operated, inside a cylindrical conduit and a complete drive unit.   Application These are horizontal mixers utilized for blending dry material, powdery granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses. Powder and semi dry solid mixing Cutting fat into flour Addition of oil & liquid into powder Mixing soap Extending colors Breaking down agglomerates

Vertical Screw Blenders are excellent design alternatives for product applications that are shear sensitive, voluminous and also where space on the plant floor is at a minimum.   Nauta mixers are widely used for mixing dry materials, paste, cream and lotions. The principle of blending is based on the differential travel speeds of product particles in the conical section of the vessel. The material from the bottom section of vessel is lifted by the screw and spread over the upper sections.   Design Highlights The screw agitator turning on its axis produces a lifting action as it spirals the material in an upward flow At the same time the screw orbits the tank , the screw removes material away from wall and deflects it into the centre of the tank setting up a spiral current throught the batch The material lifted by the screw gravitates downwards thoroughly intermixing with material being spiralled upward. This results in most intimate intermingling of all ingredients   When compared to horizontal blenders this design has several advantages The blending action of the slow turning screw is far gentler than that taking place within the horizontal blenders. Since the active blending volume at any given time is a lot lesser than the horizontal blenders, it results in a lower power requirement. The large handling capacity coupled with low power requirement makes it one of most effective and efficient Blender within the family.

Multi mill is a portable unit useful for high speed GRANULATING, PULVERISING, MIXING, SHREDDING AND CHOPPING of a wide range of wet and dry materials.   Design Highlights Multi mill is designed to utilize the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction   Features Suitable for dry and wet granules. 12 nos. beaters with knife edges & impact edges & 02 nos. scrapper blades. Machine rated for continuous operation. Machine portable on castor wheels. Reversible direction of blade rotation. Different size of screen / speed / number of blade / direction of rotation of blade can be selected Drive motor : 3HP/ 1440 rpm / 3 Phase / 440V / AC Starter provided with reversible switch Rotor RPM : 50/1400 / 2200 / 2800 ( approximate ) Out put 200 Kgs / Hr.    Technical Specification  Drive motor : 3 HP / 1440 rpm D.O.L. starter provided with reversible switch. Rotor RPM : 750 / 1400 / 2200 / 2800 Output: 25 to 175 kgs. / Hr Approximate charging / discharging height : 1440 / 730 mm   Application Multi Mill is ideally suited for processing chemicals, pharmaceuticals, plastics, ceramics, powder metals, pigments, food products etc.

MIKRONS® Jar mill updates and improves material processing through a simple yet efficient contamination free grinding process. They are designed specifically for applications where space is at a premium. Available in single and multiple tier models and with roll length of 300, 600, 900,1200 mm.   The unique operating characteristics of our mill satisfy the most stringent requirements of the chemical, ink, paint, plastics, food and pharmaceutical industries. Our jar mills are ideal for grinding laboratory or high-purity samples. These mills provide quiet and smooth operation. The speed can be varied from 10 to 260 rpm using VFD. Ideal for R&D and small production runs Single or multi-tier design, two or three jars per tier No cross-contamination between samples Grinding jars and media in material to suit your application Each tier accepts jars measuring 2 to 10" in diameter. Easily adjust the rollers and brackets to accommodate different jar diameters. Each tier has a maximum capacity of 30 lb (13 kg). Two-tier mills rotate several jars at one time to save horizontal space. Features Totally enclosed motors permit solid-state control of roll speed Speed can be varied Rolls mounted in ball bearing pillow blocks. Rolls are made of long-wearing, oil, solvent and chemical resistant Neoprene rubber; Three-position lateral adjustment for roller. Lifetime lubricated and sealed ball bearing pillow block Options: Revolution counters, automatic timers, motor controls, explosion-proof motors.  Technical Specification Power Rating : 0.5 to 2 HP Jars : SS and Ceramic jars Rack : Single and Double rack   Application Ideal for R&D and small production runs Single or multi-tier design, two or three rolls per tier No cross-contamination between samples Grinding jars and media in material to

We are a company which is engaged in the supply of indirect extrusion tools.

Overview Our line of Laboratory Disperser produces consistent repeatable dispersions through faster mixing action and improved motor performance. This high performance, high-speed unit ensures constant mixing speed regardless of product weight, viscosity or other variable. It circulates and shears dispersions and emulsions with ease, blending materials faster than other laboratory dispersers.   The Laboratory Disperser break up agglomerates, reduces particle size, overcomes surface forces and speeds up chemical reactions involving insoluble materials.It even shears off swollen, half-dissolved layers formed by gums, resins, rubber and other difficult dispersion materials.   Design Highlights Runs at up to 5000 RPM to wet-out difficult products. Hydraulic or manual lifting arrangement Optional base-mounted container holding brackets secure vessels from Non-explosion proof Various impeller type to choose from

We are offering heading dies for fastener industries mikron engineers is committed to being a global leader of engineered wear solution through advance material, innovative design technology and dedication to exceed our customer’s expectation. We provide service in following fastener tooling

There are only three real factors controlling the choice of media: CHow heavy it is, (specific gravity, typically in gcm3) How big it is, (diameter, usually expressed in millimeters or mesh size), What it is made of (strength, wear life, abrasiveness, inertness, cost).Of these, only size and density control its ability to disperse, the other factors being secondary. In other words, for a given size and given density, the material of which the bead is made makes no difference in its ability to disperse.

Overview These mixers are mainly used for mixing material in a drum or barrel. These mixers are also called Barrel Mixers.   Design Highlights ¼ to 5 HP motor Paddle type propellers 2-3 propellers Speed: upto 2000 rpm All parts in SS VFD Air / electrical motors provided Application Food processing Pharmaceutical Cosmetic Toiletry Chemical Agriculture   

Overview For more than 25 years MIKRONS is well-known for manufacturing durable, hi-tech and state-of-the-art Triple and Two Roll Mills for the process industry. Our Two Roll Mills are designed with many user friendly features like durability, compactness, ergonomic features, ease of mobility, user friendly operation & maintenance and economy. Compounds may be of rubber, plastic, polymer, or tile compound. The mills are available in various sizes, with bushings or self-aligning roller bearings, and manual or motorized nip adjustments. The mills are heavily constructed to mix newer and tougher compounds in a silent, trouble-free manner, and are very durable and reliable in operation. The mills are manufactured as per rigid international standards with many attractive features and options.   Design Highlights Special close grained centrifugally cast, bushings / bearings of special wear resistant alloy. Rolls from special chilled cast iron with uniform wall thickness with built in shaft. Special design at necks to withstand high impact loads. Heavy duty guides are provided Special alloy steel connecting gears, heat treated and hardened for durable, long life.    Optionals Scraper System with interchangeable blades Single or dual roller speed Frequency Inverter for Speed Control Heating & Cooling System for the Rollers Explosion Proofing electrical Automatic Product Dispenser Solvent Dispensers Stainless steel hopper Splash tray to facilitate cleaning Cleaning mode Reverse roller direction Emergency stop function Acrylic cover provided for the roller Quiet operation due to non-metallic gears and timing belt drive Manual roll turning for safety while cleaning Sealed water cooling Safety clutch allows rolls to be turned for cleaning with motor Safety cover shields turning rolls Higher or lower friction ratio level available. Salient Features The rolls are electrically heated with cartridge heaters for optimum heat distribution over the entire roll surface with temperature controllers. Temperature of two rolls can be sensed individually by a separate thermocouple system. The surface of the rolls is hard chrome plated, ground and mirror polished. The drive system consists of geared motor with variable frequency drive. The Roll RPM can be varied The control cabinet is mounted on a swing arm enabling a multitude of position for best viewing possibility. The cooling of this roll is done by water cooling arrangement and water is collected in a water collecting tank which is at the other end of roll shaft. This system will help in cooling of the rolls rapidly during the shut down or change over requirement. Application Compounding and sheeting out of rubber Feed mills for calendars and extruders For re-mixing For plain compounding and mixing    

Overview MIKRONS® Double Planetary Mixer is be used to mix, knead, stir and deaerate highly viscous pastes and wet powders.   Design Highlights According to the planetary principle two vertically mounted shafts rotate around a common gear in addition, they rotate at a higher speed around their own axis A swinging scraper continually sweeps the inside wall, transporting material from the walls of the vessel to the mixing tools Standard wane-shaped mixing shafts are designed to overlap, and so create strong axial and radial motions in the mix-product, as well as a highly intensive shearing and dispersing effect. In a short time, the material is thoroughly mixed and even very difficult formulas may be obtained.  Application Concentrated paints and varnishes, printing inks, fillers, silicone and thiocol pastes, plastisol, plastic coatings, synthetic lubricating greases and many other materials.

The Double Cone Blender is efficient and versatile equipment for homogeneous mixing of dry powder and granules. This blender achieves absolute homogeneity in the blending of a wide variety of free-flowing, dry materials. This is accomplished even with dry materials, which are dissimilar in particle size and shape, because the double cone design interfolds the material regardless of its flow properties.   Design Highlights Three-side accessibility Higher clearance under discharge Small floor space requirements Competitively priced Dependable blending The slant double cone design eliminates dead spots which occasionally occur in conventional double cone mixer. The particle size reduction is minimized due to the absence of any moving blades. Shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blender. Blender rotates, the material at the sides nearest the axis starts to cascade first, striking the sloping sides of the cone where it is deflected toward the centre. The progressive cascading action moves material from the smallest axial radius and toward the centre. The speed of the unit determines the point of rotation at which the material starts to cascade. A second action takes place simultaneously with the cascading action. Material falling into the middle of the blender spreads apart as it falls, mixing with the material flowing inwardly from the sides. The double blending action is so rapid and effective that particles of different physical properties cannot separate, and are interspersed uniformly throughout the batch. The blending action continues as long as the blender rotates. Discharge is rapid and complete. There are no corners or vanes to hold or carry material from batch to batch. Both charging and discharging action are by gravity flow and arranged so that the blender may be installed in a continuous process operation Application Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Design Highlights Capable of producing output of 50 to 1000 kgs per hour, depending on the viscosity, density, input particle size and output particle size desired.   Technical Specification Power Rating: 5 HP, 2900 RPM, 415 Volts, 3 Phase, 50 cps, TEFC, Flanged, Rotor Speed: 3600 / 4000 RPM Discharge Pressure: 0.4 kg per sq.cm Hopper Capacity: 25 liters, Mounting: On castor wheels when desired. Floor Space: 500 X 800 mm Net Weight: 200 Ks (approx)   Application Pharmaceuticals Suspensions Emulsions Cosmetics