Toilet Soap Plants
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ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.Following machineries are supplied to perform individually or as a complete plant.
Sigma mixer
Noodler / Refiner
Triple roll mills
Duplex vacuum plodder
Bar Cutting machine
Toilet Soap Stamping machine
Soap packing machine
Cartoning machine
Auto case packer
OPTIONS : FULLY AUTOMATIC TOILET SOAP PLAT
Automatic raw material elevation
Process Automations and batch weighing systems
Direct feed of soap to stamping and packaging lines with auto recycling.
End of line automations
MECHANIZED TOILET SOAP PLANT
Bucket elevator noodle feeding
Direct feed of soap to stamping and packaging line with auto recycling
BASIC PLANT
Only Basic Machinery will be supplied
Hand stamping or foot stamping machine.
TOILET SOAP PLANT FINISHING LINE:
Soap making from Soap Noodles comprising of the following stages
Noodles along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
Mixed mass from the sigma mixer is fed to the plodder for refining.
The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
Bar from the plodder is cut to desired size and stamped according to the shape required
Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton
SALIENT FEATURES OF MECHANIZED PARTIAL AUTOMATIC TOILET SOAP PLANT:
Sigma mixer is placed on the platform to enable material flow by gravity
Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
Entire mixed mass from sigma mixer is fed to Noodler / Refiner
Refined soap mass is fed to the Triple roll mill where it is flaked out
Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
Bar cutter cuts the bar to set repeat lengths
Soap cutter is used to cut the soap to billets matching to the final size
Billets are fed to automatic stamping machine or manual stamping machine
Stamped cakes are either carton packed or soap wrapped
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