Butt Welders Dealers

APPLICATIONS :Include upset butt welding of all profiles of wires and flats of iron, steel, alloy and carbon steel, copper, aluminium, brass and other light metals and their alloys. USERS :Include, but are not limited to wire and strip and rod drawing mills: transformer, motor and switchgear manufacturers: bandsaw blade users : small tool makers for welding mild steel shanks to the alloy steel portion of taps, drills, screw drivers, chisels, etc., hoop and ring makers: wire forming industries, cable industries, automobile industries, air conditioner and refrigeration makers, office equipment makers, etc.The machines are aesthetically designed as standard portable models mounted on a moveable stand fitted with four wheels, constructed with a particular regard for quick, easy and fool proof operation by unskilled workmen, the welding process being automatic. The settings are simple,finely adjustable and reproduceable for all variables. Uniform welds of high tensile strength capable of withstanding subsequent drawing are ensured.  

Offers upset butt welder. Introduction :- weld quality obtained is mechanically and metallurgically similar to the parent metal. Because of shorter weld times the process is suited for higher production than other conventional methods. No additional material such as rods or gas etc. Are required, thus it is highly economical. The machine cycle involves heating, upset butt welding followed by flash removal by special molybdenum alloyed inserts.

Features Direct acting lever arm clamps with cylinders placed away from flashing zone. Low friction, accurately aligned movement of Platen. Hydraulic power pack for positive clamping and upsetting under high pressure. Controlled flashing through flow control.

APPLICATIONS : Include upset butt welding of all profiles of wires and flats of iron, steel, alloy and carbon steel, copper, aluminium, brass and other light metals and their alloys. USERS : Include, but are not limited to wire and strip and rod drawing mills: transformer, motor and switchgear manufacturers: bandsaw blade users : small tool makers for welding mild steel shanks to the alloy steel portion of taps, drills, screw drivers, chisels, etc., hoop and ring makers: wire forming industries, cable industries, automobile industries, air conditioner and refrigeration makers, office equipment makers, etc. The machines are aesthetically designed as standard portable models mounted on a moveable stand fitted with four wheels, constructed with a particular regard for quick, easy and fool proof operation by unskilled workmen, the welding process being automatic. The settings are simple,finely adjustable and reproduceable for all variables. Uniform welds of high tensile strength capable of withstanding subsequent drawing are ensured.

Butt Welding is a most modern Resistance Welding Process which ensures joint strength even 25% higher than parent metal. Demfocar Butt Welders are product of many years of research and development in the field of Resistance Welding Technology. The automatic welding process guarantees high tensile and uniform welds withstanding subsequent drawing. Demfocar Butt Welders are highly precise and elegantly designed upset Flash Butt Welding Machines. The machines are portable and easily movable on wheeled trolley. Some of the features include: Capacity Input Supply Type Operation 1 ~ 250 K.V.A. 415 V (I and II Phase) Upset/Flash Manual/Pneumatic/Hydraulic

We are one of the leading companies engaged in supplying a qualitative range of Flash Butt Welding Machines, which are consist of modular systems. These systems are quite efficient in offering a high welding quality. Known for smooth performance and easy functionality, these are widely used for applications like wheels, aerospace, structural members, rings, rods, stationary rail application, anodes, bands and more.

We offer Butt Welding Machine. We are proud to bring to customers our latest range of Butt Welding Machine which are engineered to perform with accuracy and these machines are available to fit all profiles Iron, Copper, Brass, Aluminium, Steel, Alloy and Carbon Steel. The Butt Welding Machine are portable since they are mounted on stands with wheels and they can be operated by foot. Since the welding process is automated, any workman, experienced or apprentice can operate it easily.

Welding Process: - The Saw Blades or Wire Ends to be joined should be cut straight, exactly at right angles and free from burrs on special shearing attachment (optional equipment) - Welding Current, Upsetting Pressure and Upsetting Way are set according to the blade width - The blade ends are rigidly clamped in special quick acting clamps provided on the machine - By depressing the welding lever, the welding process begins - The two ends are heated to forging temperatures in a few seconds and are then automatically forged (upset). The welding current switches off automatically - The job is de-clamped and the weld completed Process for Annealing: The upsetting way switch lever is now turned to annealing and the job is clamped again with the extended jaw distance which comes in automatically on flipping the lever to annealing position. - By pressing the annealing switch on which two heat positions are provided, the job is annealed in order to normalize the brittleness of the welded area. - Depending on the type of material, the annealing process should be repeated several times if need be. Shearing Attachment (optional): Special shears with arrangement for mounting on the front of the machine are available Grinding Attachment (optional): Grinding attachment mounted on top of the machine is necessary for removing the welding flash

We are offering a superior range of butt welding machine, which is widely used in engineering industry. Our range is stringently tested on quality parameters to assure its functionality and performance. These are available in different models in a industry leading price.

We Offer Butt Welding Machine. We are in the field of manufacturing and trading of Welding Machines, their accessories, Safety Equipments, Fire Fighting Equipments for the last 50 years. We have achieved great heights since we started out. Our hardest competition is with ourselves. Our efficient management and dedication, coupled with skilled manpower, has made our company a leader in our field. We are committed to better safety solutions, by adopting the ideals of quality control, reliability and trust. We maintain strict quality control norms at various levels of manufacturing. We have full fledged testing facilities through latest technology, which ensures constant quality control. We have specialized range of the following products.

The distinguished characteristics of our Butt Welding Machines include accurate welding pressure and a stronger welding strength. high quality of transformer primary and secondary materials provide long and trouble free service life. Features: High speed ensures higher level of performance Several steps for different size ranges Option to have integrated burr grinder to reduce time cycle. Available in various specifications of voltage, circuit currents, wire size etc.

Buyers are free to place bulk as well as urgent orders with us and we ensure timely delivery of the same. Our warehouse is installed with advanced machines and all required amenities ensuring safe storage of diverse kinds of products requiring different storage temperatures and conditions.

This  is  used  to weld  the  rod / wire. It is used when the  bundle of the input rod finishes, the machine should be stopped. The end of this bundle is welded to the end of a new bundle rod using the butt welding machine. Then the process is to be continued. Also, in case of an accidental snapping of wire in between drums, the snapped ends are welded with the the help of the butt welding machine and the process is continued.