Casting Service

Optimize your product design with our zinc die casting services. Zinc's unique properties offer excellent castability, durability, and cost-effectiveness. Our precision tooling and advanced casting processes deliver high-quality parts with intricate details. Ideal for automotive, electronics, and hardware applications. Benefit from rapid production, reduced material waste, and improved part performance. Let us transform your designs into durable zinc components.

CNC machined casting services involve the precision machining of cast metal parts using computer numerical control (CNC) technology. This process starts with casting raw metal into desired shapes, followed by CNC machining to achieve precise dimensions, tight tolerances, and smooth finishes. Widely utilized in industries such as automotive, aerospace, and heavy machinery, this service combines the cost-effectiveness of casting with the accuracy of CNC machining. It is ideal for producing complex geometries and high-performance components, ensuring consistency and quality. CNC machined casting services enhance production efficiency, reduce material waste, and provide high-quality, ready-to-use parts for various applications.

The crack repair and repair of damaged cast iron casting and aluminum cast parts are repaired by metal locking and metal stitching process. RA Power Solutions have team of technicians having valid CDC and can fly any part of the world to execute repair of cracks or repair of damage casting by metal locking and metal stitching process.

We are capable of cutting steel and CI casting for Destructive Testing. The internal sizes   cannot be inspected unless and until is cut at the different sections. The images show the castings cut at the different sections as per the customer requirements.

Immerse yourself in superior audio with our Home Theater Acoustic Panel Installation Services. Our expert technicians strategically place acoustic panels to optimize sound quality, reducing echoes and enhancing clarity. Customized to your room's acoustics, these panels transform your space into a cinematic haven. Experience audio like never before, with every note and dialogue crystal clear. Elevate your home theater experience with our precise and professional Acoustic Panel Installation Services. Transform your space into a sonic masterpiece.

P.D. Enterprises takes pleasure in providing casting impregnation services that set the standard for the industry in ensuring the dependability and integrity of your castings. Any porosity or microvoids in metal castings are successfully sealed by our unique impregnation technique, preventing leaks and improving performance. We can efficiently and precisely impregnate a variety of castings, including those used in automotive, aerospace, industrial, and other industries, thanks to our highly skilled workforce and cutting-edge technology. To get the greatest results, we meticulously examine each casting to choose the appropriate impregnation method. With years of industry experience, we promise excellent service, rapid response times, and reasonable prices. Experience the peace of mind that comes with relying on P.D. Enterprises for all your Casting Impregnation requirements.

If seeking for Pedestals For Pressure Die Casting Machine Fabrication services, contact us! We are a high-flying Service provider, actively involved in providing services for Die Casting Machine Fabrication. We are supported by a group of personnel who render these services as per the client’s preferences and budgetary limitations. Furthermore, our fabricated machines are highly efficient and have long service life. Interested clients can approach us anytime for further inquiries!

King Metals And Alloys Madras Ltd is a recognized service provider of a wide range of aluminium die casting services in India. We are a Tamil Nadu (India) based firm dedicated to offer high-precision prototyping as per the demands placed by our customers to provide top quality aluminium die cast parts. Our premier casting solutions are efficient to help our clients in getting desired finished products according to the requirements placed by them for engineering and custom specifications. Our team of engineers is a hub of experts who offer efficient operational casting solutions by testing every design to execute a desired one demanded by our clients.

Process Overview – It is a process of making parts by pouring molten metal into a die and then cooling it to room temperature so that it takes the shape of the die. It is a less expensive method of manufacturing compared to machining an entire piece of solid metal. Casting is broadly categorized into three main types : Sand Casting - This process is characterized by using sand as the mold material. The mold cavities and gate system are created by compacting the sand around patterns which can be made of wood, metal, plastics, silicon rubber etc. and manufactured by casting, machining or 3D printing based on the requirement of the final casted part. Investment Casting - The mold is formed by dipping or spraying ceramic slurry around a wax pattern or wax tree. Prior to pouring, the wax is burnt off by keeping it in a steam-dewax autoclave or flash fire oven. On completion, the same is cooled to room temperature and the shell is removed usually by mechanical tools. The parts are then machined, ground and polished to achieve the required dimensions and characteristics. The general process flow for Investment Casting include : Wax Pattern Injection Wax Tree Assembly Shell Building Dewax/Burnout Metal Pouring Shell Knock-off Cut-off Individual Casting   Die Casting - The molten metal is forced into a mold cavity made up of metal, under the application of high pressure or under gravity. In Gravity Die casting the molten metal gets drawn into the mold under the action of its own gravity. Pressure Die casting is further classified into Low, Medium, and High-pressure basis the force exerted by the plunger to push the molten metal inside the mold cavity. Pressure Die castings have a tight tolerance, better surface finish, high volume production and very critical parts compared to its contemporary casting processes. A die cast part has to go through the below process flow : Melting Casting Fettling Shot Blasting Machining  Capabilities Integrated sequential manufacturing process under one roof i.e., Simulation -> Tool designing and manufacturing -> Prototype -> Manufacturing Prototype to high volume production of up to million parts per year Monthly production capacity of up to 100MT/month Capability to cast parts up to 10 Tonnes Manufacturing of wide variety of grades such as Carbon Steel, Stainless Steel, Duplex, Super Duplex, Aluminum and Brass Alloys etc. Different follow up Heat Treatment process such as Normalizing, Annealing, Hardening, Tempering etc. based on the requirement of mechanical and chemical properties Post finishing and surface treatment process such as Anodizing, Painting, Plating, Powder coating etc. Flexibility of end-to-end machining of small to large sized parts Achieve as cast tolerance of up to ± 0.2mm and machined tolerance of up to ± 0.025mm As cast surface finish as low as 1.6 Ra micron Use of advanced CAD-CAM software for simulation and tool/die making One of the few in INDIA to perform Hot Isostatic Process (HIPPING) Use of “Low Therm Fettling Technique” to control microstructure In-house lab tests carried out for raw material verification at production site, certified to NABL standards Complete NDT testing of parts for defect analysis as per international standards Manufacturing facility certified to ISO 9001:2015 and IATF 16949 Quality Management System   Application and Benefits Sand castings have a wide range of application in almost all engineering industry due to its versatility of material selection, simplistic process, and low cost. Few common applications in the Transport and Automotive industry include cylinder heads, valves, engine blocks, engine manifolds, gears, brackets etc. Sand castings are primarily chosen for manufacturing of prototype parts due to its low investment cost and higher degree of flexibility Investment casting is widely used for : Engineering components such as turbines and rotor blades in motors and generators Valve parts such as casings, pistons etc. Wide variety of Orthopedic implants Commercial and Consumer products   Many die cast parts are made in the Aerospace and Automotive industry from high strength aluminum and light weight magnesium Few well known benefits of Die casting include : Manufacturing of critical parts with cross section as thin as 1.5mm Manufacturing of parts with complex geometry and diverse applications Parts have better strength and integrity High volume production Fully automated process with better process control Better repeatability gives consistent good quality parts Parts have high dimensional accuracy, close tolerance, surface finish and longer service life Post-machining can be eliminated Molds have a very long operational life Very economical for high volume production  

Our Casting Services deliver precision-driven solutions for metal and alloy components across diverse industries. Using advanced foundry techniques, we produce high-quality castings with excellent strength, durability, and dimensional accuracy. From design support and mold development to melting, pouring, and finishing, every stage follows strict quality standards. We cater to customized and bulk requirements, ensuring cost-effective production, timely delivery, and consistent performance. Our expertise supports automotive, engineering, construction, and industrial applications with reliable casting solutions.

We are having die-casting shop with machines ranging from 75 to 800 tonnes capable of producing components from 0.5 grams to 8.5 kg. Our fully automated closed loop die casting cells maintain history of process parameters for every shot. It achieves repeatability and quality in every shot by adjusting itself automatically to reach the set parameters.We have defined special process parameters and aids to achieve wall thicknesses as thin as 1.2 mm and as thick as 10 mm without problems. We utilize Control Plans + Process Parameter Sheets and die maintenance plan, spares for every item to eliminate production errors, improve surface finish and integrity of castings, to reduce wear and tear of die to enable timely dispatches.Proof machining is carried out on all machined areas during casting cycle. Traceability is maintained up to 3 years for on line inspection reports, material composition and our suppliers heat no.

PFS is a Delhi, India based service provider company and can be contacted for acquiring personalized solutions for metal casting needs. We understand the intricacies of different industry verticals, thus work as per clients’ requirements and provide solutions within the said timeline. The company has its own dedicated workshop wherein we conduct our operations in a precise manner. For the ease of clients, we first work on samples and after getting from clients’ end, we executed the casting work. For any discussion or inquiry, feel free to contact us through our website.