Gas Induction Reactor Dealers

We have in collaboration with Premier PTC of U.S.A., designed, fabricated & supplied Gas Slurry Reactor(s) upto 5 MT capacity for critical applications like Hydrogenation and are working excellently. Our hydrogenator has been optimized to improve gas-liquid mass transfer, to obtain more uniform slurry distribution and better heat transfer. Salient features o

Gas induction reactor the gas phase is pureexplosivetoxic. In all these cases the gas phase is expensive and complete utilization of the solute gas is desired. When gas is introduced into the liquid, it has a certain residence time after which it leaves the liquid phase and is lost to atmosphere.To prevent this, there are often recovery devices attached in series with gas liquid contactors. However, this requires additional cost of installation of recovery devices and operating costs from recovering, pumping and compressing of recovered gas.The problem of retaining gas within the reactor has been achieved in the recently developed novel reactor design. It uses the self-induction principle for impellers. This reduces batch time, enhances reaction kinetics also contributes in reducing catalyst consumption.

Unit included: total 2 Gas Induction Reactor (MOC:SS316) of 1000 litre capacity, Operating Pressure: 2 - 10 bar.g, Operating Temperature: 60°C,500 Litre caustic solution vessel, Automatic solidliquid separation type filter, Unit also included Air compressor, dryer, chiller, PC-PLC based control System.

FEATURES Hydrogenation Oxidation Ozonisation Carboxylation Amination Aminolysis Ethoxylation Similar Gas - Slurry Reactions REACTION ENGINEERING In the Process Industry, many chemical reactions are carried out between liquids / slurries and gases, Traditionally, such gas-slurry reactions have been carried out with the help of equipment, where basically, an agitator was used to stir the liquid in the Reactor. This somewhat clumsy method resulted in less than satisfactory performance, due to non-ideal mixing, which led to poor catalyst suspension, negligible gas-liquid interfacial areas, as well as low heat and mass transfer coefficients. An Omega Kemix Gas - Induction Reactor offers a radial change from this conventional approach. Instead of churning the liquid reaction mass, a hollow agitator pumps gases from the head space to the lowest part of the Reactor vessel, as shown in the picture. A specially designed impeller vigorously disperes these gases into the reactor bottom, resulting in a mixture akin to a boiling liquid. Gas bubbles react with liquid/slurry as the as they rise. Unreacted gases are re-inducted into the liquid. The self-aspiration agitator of an Omega Gas-Induction Reactor has a highly efficient design, which leads to the following advantages: Vigorous Gas Liquid mixing Thorough suspension of solid components (e.g Catalyst) Large gas-liquid interfacial areas (Typical, interfacial area is 100 to 300 m2 pm3 of operating volume) Enhanced Gas-Liquid and Liquid Mass Transfer rates Very high vessel side heat transfer coefficients, which approach boling coefficients Reduced Bath times Minimal side reactions Excellent Bath-to-Bath Repeatability APPLICATIONS Catalytic hydrogenation Gas-liquid reaction with suspended Solids Gas-slurry reactions Ozonisation/Oxidation Amination/Aminolysis

15 KL Total Capacity SS316  Jacketed Reactor ( Gas – Induction Reactor ) With dual Internal Coil. 2 Nos. Gas –Induction. One  Curved Turbine with Double Mechanical Seal  with Force Lubrication, Internal Rigid Coupling. CS Lantern Stool. Inline Helical  Bonfiglioli make Gear Box and Compton make FLP Motor with internal and external Pickling Passivation with Lug Supports.

Gas-liquid reactions are very common in Chemical Process Industry and contribute to more than 30% of all the chemical commercial reactions. There are several commercially important reactions where the gas phase is pure/explosive/toxic. In all these cases the gas phase is expensive and complete utilization of the solute gas is desired. When gas is introduced into the liquid, it has a certain residence time after which it leaves the liquid phase and is lost to atmosphere. To prevent this, there are often recovery devices attached in series with gas liquid contactors. However, this requires additional cost of installation of recovery devices and operating costs from recovering, pumping and compressing of recovered gas. The problem of retaining gas within the reactor has been achieved in the recently developed novel reactor design (which is patented). It uses the self induction principle for impellers. Energy efficient impeller designs have been developed for gas induction and gas dispersion. It is also efficient for gas-liquid-solid three phase reactions. The solid phase may be a catalyst or undergo a chemical reaction. The solids concentration may vary from 0.005% v/v (in the case of noble metal catalyst ) or 25% v/v (when solids undergo chemicals reaction). It is a proven design and a large number of reactors are in successful Commercial operation with a size range from 500 to 20,000 liters. This Gas Liquid Induction Reactor (Hydrogenator) is manufactured in India by New Multifab Engineers Private Limited and finds application in a variety of industrial applications.

• Design Pressure: As required upto 100 bar (1450 psi)

Available in different materials of construction (MOC) – SS-316316L, Hastelloy BC, Monel, Inconel, Nickel, Titanium, Zirconium etc.Design pressures upto 100 bar(1450 psi) and temperatures upto 350°C.Sizes from 100lit to 1000lit working volume.Hollow shaft with high mass transfer gas induction impeller, pitch blade turbine, anchor, propeller, paddle etc.Ideal for hydrogenation, oxidation, alkylation, chlorination, carboxylation, nitration, polymerization, amination, bromination, ethoxylation, esterification, sulphonation etc.

We design and manufacture pressure reactors vessels systems upto 100 bar (1450 psi) and temperatures upto 350°C in various material of constructions like SS-316316L, hastelloy BC, monel, inconel, nickel, titanium, tantalum, zirconium etc. from laboratory to pilot-plant scale for various applications.

Gas Induction Reactor offers a radical change from all the conventional approaches, Instead of churning the liquid reaction mass, a hollow agitator pumps gases from the head space to the lowest part of the reactor vessel, A specially designed impeller vigorously disperses these gases into the reactor bottom, resulting in a mixture akin to a boiling liquid, Gas bubbles react with liquidslurry as they rise;Unreacted gases are re-induced into the liquid.

Infinite variable speed of Up to 440 rpm with suitable gear box Internal cooling coil, vent, liquid powder charging, dip tube thermo well, flush bottom outlet, baffles, light & sight glass, handholemanhole etc., nozzles & fittings ex-proof control panel & accessories offered as per requirement. All designs as per standard codes.

Gas Induction Reactor, Autoclaves, Magnetic Drive Pump

Gas Induction Reactor, Toughened Safety Glass, Growth Chambers

Gas Induction Reactors, Supercritical Fluid Extraction, Shaker Hydrogenator

Gas Induction Reactors, Gas Hydrate Formation System

Gas Induction Reactors, Axial Flow Impellers Agitator

Gas Induction Reactors, Bottom Stirred Autoclaves, High Pressure Stirred Lab

Hydrogenators Gas Liquid Induction Reactors, Grease Kettles, Hydrogen Plant

Gas Induction Reactors, Puf Insulated Storage Tank

Gas Induction Reactors And Hydrogenators, Mixer Blender