Low Pressure Die Casting Dealers

Type of tool : Low Pressure Die castingMould Size :1100X 800 X 550No of Cavities : SingleWeight : 8.6Kg  

We design and deploy our own machines for Low Pressure Die Casting process. The machines are fully automatic with PLC control. We are pioneers of the unique Pi system for low pressure die casting which has been developed by the alicon group. This system enhances productivity with minimum utilization of resources like machines, space and manpower. Weight Range : 2 KG to 60 KG Core Weight : 150 GMS to 6 KG Component Weight range : 0.45 Kg to 85 Kg Using automatic air pressure regulation with precise metal injection into the mould, we manufacture critical parts like cylinder heads for two wheelers and four wheelers, and crankcase. We are the largest manufacturers and suppliers of cylinder heads for motor cycles in India and command a leading market share.

Over 15 LPDC machines, Annual processing capacity of 4000 tons of aluminium casting, In-house facilities for manufacturing sand cores, Daily production of over 20,000 components, In-house facility for T6 Heat Treatment, Porosity inspection using state of art X-Ray inspection with 3D CT Capabilities.

In this process, a metal mould/die is mounted on above a sealed furnace containing molten Aluminium metal. A riser tube connects the bottom of the die to the molten metal bath. The sealed furnace containing the molten metal is pressurised (typically 3-35 psi), and the metal is forced up into the mould/die slowly at a steady predeternmined rate. It is important to determine the rate of filling to avoid entrapment of air and turbulence giving homogenous defect free parts. The pressure is usually given to feed the defects like shrinkage normally associated with casting process. Once the casting has solidified (time duration 1-4 minutes typically), the pressure is released and the molten metal falls back into the bath, and the casting is ejected. Then the preparation for the next cycle begins. There is very high yields 90-95% in case of Low Pressure Die Casting leading because in effect the casting in a way acts as the gating system.

n die casting, molten metal is injected into a mold at high pressure. The pressure can range from about 1,400 psi to as high as 30,000 psi. By pressurizing the mold, the cast object will be more uniform and will display an attractive finish. In many cases very little or no post-casting machining is needed to complete the item. Pressure molding also provides for precise dimensional accuracy that is critical for parts used in products with interchangeable parts. Low pressure die casting is commonly used for larger non-critical parts. Whereas high pressure castings which are used for tight tolerance detailed geometry. High pressure die castings are able to maintain tighter tolerances and more detail than low pressure die casting because the extra pressure utilized is able to push the metal into more detailed features in the mold. High Pressure die castings have excellent surface finishes that are consistent dimensionally with precision features and minimum draft. There are two main die casting processes, and their use is dependent on the type of metal being cast:

Low Pressure Die Casting, Plastic Injection Mould, Pressure Die Casting Die

Low Pressure Die Casting, Plastic Moulds, High Pressure Die Castin

Low Pressure Die Casting, Burners, Continuous Type Tempering Furnac

Low Pressure Die Castings, Aluminium Alloy, Metal Products, Metal Casting

Low Pressure Die Casting, Aluminum Die Casting, High Pressure Die Castin

Low Pressure Die Casting, Jig & Fixture, Pressure Die Casting Componen

Low Pressure Die Castings, Aluminum Die Castings, Diesel Engine Die Castin

Low Pressure Die Casting, Precision Aluminium, Zinc Die Casting

Aluminium Low Pressure Die Castin

Body Cyl Head Low Pressure Die Castin

Gravity And Low Pressure Die Castin

Low Pressure Die Castin

Aluminum Low Pressure Die Castin

Steel Flange Low Pressure Die Castin

Low Pressure Die Castin

Low Pressure Die Casting, Sheet Metal Forming Roller, ABS Machin

Low Pressure Die Casting, Engineering Assemblie

Low Pressure Die Castings, Pipe Fitting, Pipe Fitting Castin

Low Pressure Die Cast, Oil Sump Diesel Engine, Wind Mill Blad

Low Pressure Die Casting, Die Cast Rotor, Shell Mould Patter

Low Pressure Die Casting, Stator Case Permanent Molds, Gear Casting Housin

Low Pressure Die Castin