Rod Mill Dealers

Rod grinding sand making machine is widely applied in metal and nonmetal mining water conservancy industry and construction material to grind all kinds of ore and rock. Advantage Transmission Transmission is constituted by reduction box transmission gear electrical machine and electronic control which drive device can match up with energy consumption of grinding process that lower energy consumption. Rod mill medium Rod shape medium makes final products finer. Closed system Ball mill and classifier constitute a negative pressure closed system that could reduce dust. Rod mill lining plate Wave stepped wedge shape are adopted on the lining plate of rod mill. Product introduction Production capacity : 0.62-200T/H Notice: this capacity is mean value capacity and the specific production capacity is subject to clients’ actual equipment configuration. Processable Material : Limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum grain slag ore slag coal dust bentonite barite marble talc refractory material.Range of Application : metal and nonmetal mining all kinds of rock or ore could grind for construction material industry and water conservancy industry. Rod grinding sand making machine is widely applied in metal and nonmetal mining, water conservancy industry and construction material to grind all kinds of ore and rock. EMCC adopts advanced controllable inlet and outlet technology, grinding media is used according to corresponding grinding material, line contact replacing surface contact makes the discharging granularity uniform and productive, rod grinding machine has dry-type and wet type to choose, clients could select suitable type according to practical situation. Working principle Electrical machine drives barrel to rotate by reduction box and gearwheel gearing-down or low speed synchronous motor downshifts through gearwheel to rotate barrel. Barrel is loaded with steel bar as grinding medium. Under the centrifugal force and friction force grinding medium will be elevated to certain height and be thrown down. Grinded material will be put into barrel continuously from feed port and be grinded by moving medium processed material will be discharged out of machine by the force of overflow and feeding to the next process.

We run two mills, a Continuous Bar & Rod Mill and a Cross-country Bar Mill. A wide range of hot-rolled long products is available to our customers from these two mills The Continuous Bar and Rod Rolling Mill, supplied by Ms. Pomini S.P.A of Italy (now VAI), was commissioned in the year 1998. One of the most technologically advanced Bar and Rod Mills in India, it is equipped with sophisticated ABB automation systems and is capable of making wire rods, rounds, hexagonal and square bars to precise specifications.

Rod mill is named for the steel bar inside the cylinder body. Normally it is wet overflow type, which can be used as a first class open circuit grinding machine. It is widely used in artificial sand making, ore beneficiation industry, chemical industry and electricity industry. ———–Features:————- 1.Low Energy Consumption2.Uniform Output Size3.High Capacity

Introduction: We are offering rod mill crusher widely used, its performance has reached the international advanced level, is the most effective, practical and reliable rod mill sand, for the production of abrasives, refractories, cement, quartz sand, grit, slag powder, copper ore, iron ore, gold ore, concrete aggregate, asphalt aggregate and other hard, brittle materials crushing and the broken, especially for artificial sand process of adjustment fineness mesh. Is a highly efficient, energy-saving gravel sand making equipment, 50% energy saving than traditional sand making machine, is currently the world's advanced sand making equipment. Rod mill sand making machine is widely used in metal and non-metal mines and water building materials sector grinding various ores or rocks .rod mill sand by the motor through reducer gear reducer and the surrounding low-speed synchronous motor drive or directly through the surrounding large gear reduction drive, the drive cylinder rotation. Cylindrical body with an appropriate grinding media - steel bars. Grinding media in the role of centrifugal force and friction, has been elevated to a certain height, was thrown down or drain off the state down. Was milled material from the mine mouth into the cylinder continuously inside the movement shattered grinding media, and through the overflow and continuous power to the mine product from the plane to the next section of processes operating. Suitable for wet crushing, coarse grinding various hardness ores and other materials, especially for artificial sand process of adjustment fineness mesh. Rod mill sand and gravel industry is widely used in construction sand gravel equipment, mainly for feldspar, quartz, river gravel processing of raw materials such as ore crushing. Cylinder rotates at a constant speed, the friction and grinding action of centrifugal force to be thrown up to a certain height, so that the material under attack grinding, sand achieve the purpose.

Rod mills are very similar to ball mills, except they use long rods for grinding media. The rods grind the ore by tumbling within the the mill. To prevent the conditions leading to rod charge tangling, the length to diameter ratio is maintained at 1.4 to 1.6.

Wire Rod Mills We manufacture and supply Wire Rod Rolling Mill Plant to produce high quality wire coils from 6 mm to 12 mm production capacity up to 200000 ton Per Year. The calculation varies according to the grade of material being rolled.

To make sure that we offer only defect-free range of products, our quality experts cross check every product at diverse stages. Procurement of the product from us is profitable, as we can provide it in wholesale any time of the year and ensure delivery is done on the postulated time.

The process route is Blast Furnace, Sponge Iron, Electric Arc Furnace, Ladle Refining Furnace, Vacuum Degassing, and Continuous Casting Machines and Rolling Mill is supported by in-house ore beneficiation, Sinter, Coke-oven, Pellet, DRI, Power Plant, and Lime kilns. The state of the art wireThe wire rod from Usha Martin finds application in Industrial Fasteners, Automobile springs, Industrial springs, Welding, Auto components, Roller bearing, Ball bearings, Industrial chains, Automobile chains, etc. rod mill produces wire rods (in coil form) in size range of 5.5 mm to 25.4 mm diamter.

The wire rod block has a group and not individual drive for all stands, the shaping in the different passes is done with a calculated tension between the stands in the block in other words the shaping is not tension free like in the intermediate mill. The tension between the stands depends first from constant parameters like the shape of the groove, working roll diameter in the groove, roll diameter relations between the stands, calculated cross section reduction but also from variable parameters like bar temperature, spread of material in the groove depending from type of material and temperature of the material. The different types of material can have different deformation resistance and consequently different roll forces. With higher roll forces the groove open according the mill modulus.

Rod mills are very similar to ball mills, except they use long rods for grinding media. The rods grind the ore by tumbling within the the mill. Rod mill is widely applied in metal and nonmetal mine, water conservancy, glass and construction materials industries, mainly suitable for grinding various ores and rocks and artificial sand-making.

UGI Wire & Rod Mill boasts numerous advantages in term of productivity , quality and efficiency. No Twist Block Mill & The stand design incorporates many features and vital for the best operation of quality of wire-rods , close dimensional tolerances of the end product +- 0.10mm and ovality 0.2mm. with scale loss upto 0.6% . The UGI Engineering also accommodates a single pass design from stand 1 through to the last stand of the finish block , a feature that significantly increase utilization.   Morden Twist Free Finishing Block The twist free finishing block is of an advanced design, engineered to meet the strenuous demands of today’s high speed rod mills. The configuration comprises an electric motor driving through a synchronizing gearbox to give twin output extended to bevel gearboxes to from the two main mill drive-shafts of the block. From these drive shafts the bevel gears take the drive to the stands at 45º on each side of the vertical center line so giving 90 º stand to stand relationships. The drive shaft’s and bevel boxes etc, is all below pass line thus giving a low overall mill height for maximum operator access, visibility and operation.   UGI Morden Mill Stand The stand design incorporates many features and vital for the best operation and production of quality rod. The roll / roll holder is of a design which allows the carbide rolls to be mounted on the holders, without introduction of hoop stresses into the carbide, with a consequential reduction in the incidence of roll breakages. This design together with the very high roll pass life, has established installations with greater roll life. This of course has noticeable effects on the mill availability times and hence on production figures.   Cooling System The controlled cooling system consists of a roller type conveyor advancing the rod spirals over axial flow air fans and diffusion chambers. To ensure satisfactory mechanical operation under the arduous conditions of slow cooling, the conveyor will have solid rollers of a length sufficient to move their bearings away from the heat source, the bearing themselves being housed in water cooled housing. Mill shears and saws UGI Mill Shears & Saw Machine has made from EN-8 Steel fabricated stress relived body construction with control panel, starter, Automatic Operating System & Centralize Oil Lubrication System . UGI Engineering offers a full line of hot and cold shears necessary in a wire & rod mill for a wide variety of requirements, such as head/ tail cropping , dividing, sampling or scrapping, cutting-to-length.   Wire Rod Finishing Components UGI Engineering has extensive portfolio of equipment to cover the complete range of final processing needs. From counting to bundling and stacking – every thing can be arranged for a smooth final production process.   Cooling Beds UGI Engineering cooling beds are designed using standard elements that can be combined in accordance with plant product mix requirements and production capacity. The coil handling facility will be equipped with a circumferential and radial strapping machine, robotic marking machine, and coil inspection station  

Rod mill has wide application and its performance has reached international advanced level. It is the most efficient and reliable stone crushing machine at present and is one of the widely used sand making machines in the sand and stone industry.

The wire rod block has a group and not individual drive for all stands, the shaping in the different passes is done with a calculated tension between the stands in the block in other words the shaping is not tension free like in the intermediate mill. The tension between the stands depends first from constant parameters like the shape of the groove, working roll diameter in the groove, roll diameter relations between the stands, calculated cross section reduction but also from variable parameters like bar temperature, spread of material in the groove depending from type of material and temperature of the material. The different types of material can have different deformation resistance and consequently different roll forces. With higher roll forces the groove open according the mill modulus. All that means that geometrical tolerances like diameter and roundness of the finished rod is not better than the tolerances of the intermediate mill train rolled entry section into the block due to the non uniform tension in the bar created by difference spread in the groove caused by different cross sections of the entering bar, due to different bar temperature, material properties regarding spreading and elongation.

Details Rod grinding sand making machine is widely applied in metal and nonmetal mining water conservancy industry and construction material to grind all kinds of ore and rock. Advantage Transmission Transmission is constituted by reduction box transmission gear electrical machine and electronic control which drive device can match up with energy consumption of grinding process that lower energy consumption. Rod mill medium Rod shape medium makes final products finer. Closed system Ball mill and classifier constitute a negative pressure closed system that could reduce dust. Rod mill lining plate Wave stepped wedge shape are adopted on the lining plate of rod mill. Product introduction Production capacity : 0.62-200T/H Notice: this capacity is mean value capacity and the specific production capacity is subject to clients’ actual equipment configuration. Processable Material : Limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum grain slag ore slag coal dust bentonite barite marble talc refractory material.Range of Application : metal and nonmetal mining all kinds of rock or ore could grind for construction material industry and water conservancy industry. Rod grinding sand making machine is widely applied in metal and nonmetal mining, water conservancy industry and construction material to grind all kinds of ore and rock. EMCC adopts advanced controllable inlet and outlet technology, grinding media is used according to corresponding grinding material, line contact replacing surface contact makes the discharging granularity uniform and productive, rod grinding machine has dry-type and wet type to choose, clients could select suitable type according to practical situation. Working principle Electrical machine drives barrel to rotate by reduction box and gearwheel gearing-down or low speed synchronous motor downshifts through gearwheel to rotate barrel. Barrel is loaded with steel bar as grinding medium. Under the centrifugal force and friction force grinding medium will be elevated to certain height and be thrown down. Grinded material will be put into barrel continuously from feed port and be grinded by moving medium processed material will be discharged out of machine by the force of overflow and feeding to the next process.

Rod grinding sand making machine is widely applied in metal and nonmetal mining water conservancy industry and construction material to grind all kinds of ore and rock. Advantage Transmission Transmission is constituted by reduction box transmission gear electrical machine and electronic control which drive device can match up with energy consumption of grinding process that lower energy consumption. Rod mill medium Rod shape medium makes final products finer. Closed system Ball mill and classifier constitute a negative pressure closed system that could reduce dust. Rod mill lining plate Wave stepped wedge shape are adopted on the lining plate of rod mill. Product introduction Production capacity : 0.62-200T/H Notice: this capacity is mean value capacity and the specific production capacity is subject to clients’ actual equipment configuration. Processable Material : Limestone calcite fly ash calcium carbide kaolin calcium carbonate coal gangue gypsum grain slag ore slag coal dust bentonite barite marble talc refractory material.Range of Application : metal and nonmetal mining all kinds of rock or ore could grind for construction material industry and water conservancy industry. Rod grinding sand making machine is widely applied in metal and nonmetal mining, water conservancy industry and construction material to grind all kinds of ore and rock. EMCC adopts advanced controllable inlet and outlet technology, grinding media is used according to corresponding grinding material, line contact replacing surface contact makes the discharging granularity uniform and productive, rod grinding machine has dry-type and wet type to choose, clients could select suitable type according to practical situation. Working principle Electrical machine drives barrel to rotate by reduction box and gearwheel gearing-down or low speed synchronous motor downshifts through gearwheel to rotate barrel. Barrel is loaded with steel bar as grinding medium. Under the centrifugal force and friction force grinding medium will be elevated to certain height and be thrown down. Grinded material will be put into barrel continuously from feed port and be grinded by moving medium processed material will be discharged out of machine by the force of overflow and feeding to the next 

We are manufacturing and supplying our superior range of Roll Neck Rings which are fabricated using the grade raw material procured from respected vendors. The products are constructed for fulfilling the needs of our valued clients and admired for their effective cost and timely delivery. Further, we can deliver our range with customized specifications and at industry leading prices.

Roll designing is a very critical stage as it affects the cost of the rolls, life of the rolls, productivity of the mill, and the quality of the tube section. DeeTee uses COPRA ( German) software for the roll designing. The customer has to provide only the basic details of the mill and the input and output details.Salt bath heat-treatment is considered to be the best for tool steels. The high-carbon-high-chromium grades are through hardening steels i.e. , when heat-treated they attain the hardness right from the outer surface till the inner core. Proper heat-treatment gives good toughness, wear resistance and uniform hardness to the rolls used in rod mill, tube mill, wire rod mills.

30 rolling stand mill facilitates large reduction ratios and produces wire rods with diameters from 5.2mm to 22mm. • Digitally controlled reheating furnace ensures optimized heating arrangement which promotes uniform mechanical properties in the wire rods and enables very low scale formation. • Alternate horizontal & vertical rolling stands for controlled rod movement during rolling prevents detrimental surface defects like rolling laps and stickers in the final product. Final product confirms to close dimensional tolerances due to less stress generation during rolling. • Breakdown mill before the continuous rolling stands improves product quality as increased number of passes minimizes segregation, porosity and inclusions

Since the raw material i.e. Steel Billets Blooms is manufactured in the Steel Melting Shop at Champa, the company is able to produce high quality Wire Rod & H.B. Wire in an efficient & cost effective manner.

This division is engaged in manufacturing of stainless steel wire rods and stainless steel wires. The quality of our product is well established in the international market. The SS Wire Rods manufactured in one division serve as raw material for our SS Wires plant. Our Wire rod division is well equipped with fully automatic wire rod mill from Siemens Italy & solution annealing, soft annealing & pickling plants with high end automation facilities.