Solvent Extraction Plant Dealers

Mectech's belt-type horizontal extractor: the extraction plant comprises of extraction de-solventizing toaster, a distillation system and a solvent recovery system. The extractor enables removal of the solvent from the meal, toasts the meal to maintain inherent nutrition, and stabilizes its moisture as well as temperature. This equipment is efficiently designed to achieve the best of performance in terms of quality of oil, quality of doc, consumption of utilities and hexane loss. solvent extraction is a multi-level process used to extract oil from the seeds by use of a solvent. Post milling, the meal is ready, which means that the seed has been improved to a form which enhances its surface area for solvent absorption. This meal is transferred to the extractor, where it comes in contact with hexane (solvent). The oil meal and miscella are the outputs which are further processed and distilled for optimum extraction of oil and solvent removal.  

We have Solvent Extraction Plant is widely used for extraction of oil from quality raw material like Rice Bran, Soybean, Mustard Cake etc. The plant is specifically made to provide tension free service to our customer. We supply the product world wide to fulfill the requirements of our customers. We offer our Solvent Extraction Plant at a reasonable market price.

We are one of the largest entities engaged in the manufacturing, exporting and supplying of Cotton Seed Solvent Extraction Plant. Cotton seeds need specific preparation before extraction. Cotton seeds have to be cleaned to remove foreign particles, de-linted to remove the lint’s, decorticated for removing the hard husk and the resultant meat obtained contains about 28% oil. The meat is subjected to mechanical pressing. The first portion of the oil is removed during mechanical pressing, the resultant cake with residual oil content ranging from 8 to 12% is sent for solvent extraction. The solvent extraction of pre-pressed cotton seed cake is like normal solvent extraction of any pre-pressed cake.

Peanuts Solvent Extraction Plant are first decorticated to remove the husk. The kernels so obtained have an oil content in excess of 48%. The kernels are subjected to mechanical extraction with the help of screw presses. The resultant cake has residual oil content varying from 8 to 12% depending on the extent of pressing. The pre-pressed cake is subjected to solvent extraction process for recovery of the residual oil. Specifications:Dimension(L*W*H): 18M*12M*18 mPower(W): 30 kwhWeight: 1 tons

We are offering the latest Solvent Extraction Plant for our customers as well as clients. Mostly used for the extraction of oils, these products have a number of applications. Being resistant to temperature and corrosion, our products are known for their longer functional life. In addition, we offer these extraction units at much affordable prices. We are offering our product as per client requirement.

We are offering continuous solvent extraction plant. We are pioneers in design , manufacture & supply of complete project for solvent extraction plant on turnkey basis.

We are offering solvent extraction machinery - muez-hest india pvt. Ltd. Solvent extraction machinery - muez-hest india pvt. Ltd. Solvent extraction machinery - muez-hest india pvt. Ltd. Solvent extraction machinery - muez-hest india pvt. Ltd. Solvent extraction machinery - muez-hest india pvt. Ltd.

Mechanical method is the combo of high pressure, high temperature, & high moisture, which causes color fixation, oxidation, and hydrolysis. Some seeds like rice bran & soya cannot be handled by the expellers. Continuous solvent extraction plant does not cause any alteration to the property of oil and recovers it with the characteristics as where present in the raw material and can handle all materials. CAPACITY – 50 TPD TO 2000 TPD SHREEJI continuous solvent extraction plant consists of Seed preparatory section Solvent extraction section Distillation section Meal de-solventising section Recuperation section Meal conditioning section Preparation is the process of properly preparing seeds for extraction of oil either by solvent or mechanical method. While a particular seed may contain from 20 % – 50 % oil, the oil is tightly bound within the cell & mechanical action must be taken to either forcefully remove the oil or to make the oil accessible to subsequent solvent extraction. The unit operations typically involved are scaling, cleaning, cracking, conditioning (or cooking) & flaking. Depending on process & oilseed in question, process drying and hulling may be employed, as May expander and collect dryer/coolers. Welcome to the SHREEJIs Solvent Extraction Process The main objective of the extraction process is to reduce oil contain in oilseed to the minimum possible level. The chain conveyor from preparatory transfers the prepared material to the Rotary Airlock Feeder, which further drops it to the feeding hopper. Rotary airlock feeder ensures the effective vapor seal also regulates the feed. Hopper is provided with the special flameproof level switches for the indication of high and low level. So as to enable to generate audio signal in the situation of high level, for preparatory operator to take corrective actions. SHREEJIs Extractor is a mild steel construction rectangular vessel, installed horizontally. Pretreated material from preparatory moves on the specially designed articulated band conveyor inside the extractor. Band conveyor speed is adjusted according to the process demand. Band conveyor insures the continuous travelling of the feed material from feed end to the final end with determined speed, pre-calculated bed height and under the continuous solvent spray. Bed of the feed material on band conveyor is adjusted by adjustable damper. Band conveyor cleaning is accomplished by high pressure jet spray of fresh solvent on to the return of band conveyor at discharge end which ensures perfect cleaning of mesh and completely eliminates the possibilities of mash Choking & channeling. SHREEJIs specially designed spray breakers ensures the uniform distribution of solvent over the entire width of moving bed. Fresh solvent is admitted into the extractor near the discharge end of the moving bed of the material and the full miscella is recovered from the initial stage, thus ensures the perfect counter current flow of the material and the solvent. The miscella circulates in a closed circuit in each of the successive section by overflowing from each hopper. So in each section there is equilibrium between the oil extracted from the seed in corresponding section and the difference in oil content of solvent Overflowing the preceding hopper together with the solvent overflowing the following section. Special features of SHREEJIs Economizers Reduces the steam consumption. Increases the capacity of distillation Section increases the capacity of condensing section. The miscella from the tank is pumped through the vapor economizer, to the first evaporator. The economizer unit is specially designed in order to effectively utilize the heat of vapors emerging from the desolventizer toaster. The concentrated miscella thus obtained from the economizer unit is rapidly heated in the first evaporator by means of low pressure steam and enters into the flasher, where solvent vapors are flashed off. The oil rich miscella thus obtained is charged into the second evaporator & stripper. The flashed of solvent vapors are condensed into the condensers & liquid solvent is re-circulated back to the process through solvent water separator. Distillation system operates under high vacuum & lower temperatures & short distillation period ensures good quality of oil. Furthermore the distillation system is coupled with a final drying of oil in final oil heater, which results in production of oil with exceptionally low volatiles in it. Plants Section Biodiesel Extraction Plant Cattle Feed Manufacturing Plant Solvent Extraction Plant Get a Quote Head Office 11349/3A, St. No. 3, Partap Nagar,Industrial Area-B Ludhiana-141003. (INDIA). Manufacturing Unit 1 11460/1, St. No. 4, Partap Nagar,Industrial Area-B Ludhiana-141003. Manufacturing Unit 2 Dehlon Sahnewal Road,Teh.Dehlon Ludhiana-141206. Call Us +(91)-98142-22963, 99150-90111 Fax +(91)-(161)-2535575 Share Us Send Mail info@shreejiexpeller.com About Us Company Profile Weaving History Core Values Vision & Mission CSR & Guiding Principles Products Oil expellers oil presses Seed Preparatory Section Steam Generation / Boiler Spare Parts Plant Automation Section Cooking Oil Refinery Plant Biodiesel Extraction Plant Cattle Feed Manufacturing Plant Solvent Extraction Plant Oil Seeds Applications Cashew Shell Process Castor Coca Beans Copra Cotton Seed Ground Nut Jatropha Mustard Palm kernel SafFlower SHEANUT Soyabean Sunflower Infrastructure FABRICATION SHOP ASSEMBLY SHOP MACHINE SHOP PACKING AND DISPATCH Showcase Video Gallery Photo Gallery Copyright © Shreeji Expeller Industries - All Rights Reserved.

This process basically consist of two steps that includes oil cake preparation which is suitable for removal oil extraction and defatted meal production the another steps includes extracted material hexane extraction. Manufacturing unit is installed with all latest equipment and machines that help us to increase our productivity without affecting our quality.

Horizontal Model comprising of articulated band conveyor assembly, which receives the material from the Feed Hopper and transport, it at a very slow predetermined speed from the feed to the discharge end. The conveyor moves over the rails suitably located inside the Extractor and the rides on specially constructed sprocket at either end, adjustable damper for regulation of the height of the bed of material on the chain conveyor, series of Spray breakers for the perfect spray of the solvent on the moving bed, with liberal provision for light sight glasses. Band Conveyor Assembly designed in such a way to act as filter bed for eliminating fines, complete with rotary brushes & mesh cleaning system for effective cleaning of mesh. Salient Features Drive Extractor has single piece Hollow shaft gear box having out put of 0.05 rpm, which is mounted on the extractor main shaft. This is excellence of engineering that avoids the use of Big Gear and pinion arrangement prone to frequent maintenance. Extractor Motor is driven by Variable frequency drive that allows finite adjustment of speed as per processing rates and also allows the data-logging like Run time, stoppage history etc. Construction Extractor has Single piece miscella hoppers having no joint. This reduces the welding and chances of leakage during operations. All body plates and internals are sandblasted and Zink base epoxy primer coated prior to manufacture. This increase life by reducing chances of corrosion and increases life of equipment. Extractor is fabricated in factory, (site fabrication is avoided) and running trial is taken in factory to ensure trouble free running at site. Prefabrication reduces the time for erection and plant will be started quickly. Selection of size is such that the bed height is limited to 1.5m which reduces the chances of miscall channeling. The advantages of low bed height is Rate of mark feeding to DT is consistent, which ensures consistence vapor flow and control on hexane loss. Loading of extractor Bed is low, i.e. weight per square m is low compared to true deep bed extractors which ensures low wear and tear of band conveyor, ensuring long life. Additional two hoppers Extra miscella hopper at discharge end to allow more hexane to drain before it is fed to DT, hence load on DT is low ensuring low steam consumption to evaporate Hexane and low water circulation for condensation as well. Extra miscall hopper at feed end to ensure the settling of miscella before it is transferred to Miscella tank. Major fines are settled in these hoppers, which are then pumped on the top of extractor. The additional miscella spray of this hopper is used to soak the incoming Flakes so that the regular miscella circulation sprays are used effectively.

The by-product bran gets transported to the solvent extraction plant where it gets converted into rice bran edible oil and cattle feed. Keeping in mind the Wellness Quotient of Indian people, LEAF presents Rice bran oil which is deemed to be the Indian version of olive oil, because of its nutritional benefits. Rice Bran Oil is rich in all kinds of desirable fats and has a high smoke point making it just the perfect one for Indian style of cooking methods that involve frying and deep-frying.

Crude rice bran oil also has high Vitamin E and Oryzanol which is natural antioxidants that prevent oil rancidity. Thus, the nutrient values in feed, when mixed with crude rice bran oil, are well preserved. Oryzanol also helps enhance animal immune system and so on. In the rice bran oil extracting process, oil is removed from the rice bran, resulting in de-oiled rice bran (defatted rice bran). To produce high quality de-oiled rice bran, the extractions processes, from raw material preparation to the end product, are always controlled under appropriate pressure, time and temperature in order to reduce microorganism in the de-oiled rice bran.

We have Solvent Extraction Plant. MUEZ-HEST Solvent Extraction Plants square measure used for extraction of oil from oil bearing seeds and cakes like Rice Bran flavorer, Sunflower, Soyabean, Mustard Cake, Ground nut Cake, Neem Cake, Mahuwa Cake, helianthus Cake and different oil seeds and cake.We square measure specialised within the manufacture of superior quality Solvent Extraction Plant for petroleum refinery trade. Our advanced in-house unit assists within the planning & development of high performance Solvent Extraction Plant at competitive costs.Solvent Extraction plants square measure designed to extract oilthumb(27) directly from helianthus seeds, peanuts, cotton seed, nut, canola, copra, castor and kind of different materials. Solvent extraction consists of 4 main operations, • Extraction of oil from oil bearing seeds cakes. • De- solventising of de-oiled seeds cake. • Distillation, to separate the solvent from the Miscella. • Recover the solvent for apply. Salient Features: • Continuous operation. • Lower Solvent Losses. • Low sediment within the final oil. • Long Extraction time making certain low rock oil. • Simple, rugged style for low maintenance and reliable operator. • simple to move and install.

Preparation of Bran Oil cakes suitable for Extraction to remove oil and produce defatted meal. The preparation line has been designed for the input of oil seeds from the field, which is sent to surge bins from where it is passed through cleaning section. Cleaning section comprising of cleaning, and de-stoning ensures proper, cleaning of Rice Bran. With respect to the removal of stones, fines, foreign material etc., from bran.The cleaned brans are then passed through cooker through a magnetic separator to remove all the ferrous material passed through rotary cleaning operation if any.The pallets material are then passed through a drier-cooler to reduce the moisture content as well cool the pallets prior to convey them to hexane extraction plant for defatting.

Solvent Extraction Plants process mainly comprises of the following steps: a. Preparation of Oil CakeSeeds suitable for Solvent Extraction Plants to remove oil and produce defatted meal.

It is a continuous Process that uses edible grade hexane as a solvent.MECPRO has vast experience in extracting oil from Oil Seeds and Oil Bearing Materials, using both Solvent Method and Mechanical method using expeller.

The purpose of solvent extraction is to remove most of the oil contained in a seed. The purpose of solvent extraction is to remove most of the oil contained in a seed. Extraction is conducted on prepared seeds or, generally in the case of high oil content seeds, the cakes obtained by the pre-pressing. Solvent Extraction consists of a sequence of five operations, i.e. : Preparation of Seeds for Extraction which includes pre pressing for high oil content seeds. Extraction of oil from the prepared material with the aid of food grade solvent. Desolventising-toasting of the de-oiled seed /meal- often combined with drying and cooling of the said meal. Distillation, to remove the solvent from the extracted oil. Recovery of solvent, which is reused again and again at extractor level. Veendeep supplies the most advance,high performance Solvent Extraction plants which are able to process seeds like soyabeans,sunflower,cotton seeds,rapeseeds and floury material like rice bran.