Gasifier Dealers

It is a continuous which operates on DC power supply mode it's a big size downdraft gasifier stove used in commercial kitchens, schools, etc. and available in customized form i.e. (single, double or more burners). ⇒ 25D (For 100-200 People)

We are manufacturing biomass gasifiers for power generation as well as for thermal applications. We are manufacturing these gasifiers for 20kwe to 1200 kwe capacity. We are manufacturing these gasifiers under joint venture with teri and have supplied our gasifiers to canada, usa, romania, thailand and finland

We are offering gasifier. kinc mineral technologies pvt. Ltd. Is a prominent manufacturer, exporter & supplier of gasifier manufacturers. We are introducing india’s most energy efficient, economic, environment-friendly world class technology-based gasifier manufacturers. Our gasifier manufacturers is renowned for its versatile fuel option, especially coal, lignite, charcoal and biomass such as wood, rice husk, coconut shell. industry proven : we hold ten years of rich experience in mineral processing machinery and equipment manufacturing. We understand gasifier better from our specialization in manufacturing drying equipment, crushing equipment and a leadership in manufacturing rotary dryers, rotary kilns. superior : reciprocating grate cleaner, strong ability to break and loosen slags to ventilate with slim chance of slag bonding special ash grate design: grate protected by low temperature slag to prolong the grate's service time explosion preventinggrooves at the part of ash hopper: apt to react and safe to usereduced manufacturing cost by combination of air producing and heating equipment efficient, flexible, sustainable : energy cost saving up to 70% less than electricity,40-60% less than oil,30% less than gas.substitution of expensive fuels with cheap solid fuels. Superior process control, productivity over direct combustion.temperatures upto 1300°c by optimal air pre heating & pre-mixing of air with producer gas at kinc, we merge our industrial exposure and the most effective energy saving, environmental protection technologies into product to offer clients the most optimized fuel supply solution. An important part of kinc's research is to work towards a reduction in the costs and risks associated with widespread upstake of gasification based systems.

Biomass materials are used since millennia for meeting myriad human needs including energy. Main sources of biomass energy are trees, crops and animal waste. Among the biomass energy sources, wood fuels are the most prominent. Presently, the biomass sources contribute 14% of global energy and 38% of energy in developing countries. Biomass gasification has some better advantages over other alternative energy sources. The technology's conversion efficiency is high. It can be applied over a wide range of output metrics with only a small variation in overall efficiency and investment.

Agricultural activities generate large amounts of biomass residues. Crop residue, traditionally considered as “ trash’or agricultural waste, is increasingly being viewd as a valuable resources. Corn stalks, corn cobs, wheat staw, and other leftovers from grain production can be used as feedstock in our biomass gasifier system.

The Coal Gasifiers have the production rate of 85%. We are capable of delivering the product range that is accessible from our massive inventory located at Morvi(India). Backed by a well-established warehouse, we are able to store the products in a secured manner. Thus, we ensure complete security of the products from any kind of damage.

We are offering thermal gasifiers. Biomass gasification technology is an eco-friendly alternate energy source that can help organizations gain a competitive advantage. In fact, gasification is the cleanest, most efficient combustion method known. Biomass gasification is the process of conversion of solid biomass into gaseous form. In simple terms, this uses the easily available biomass and converts it into energy.

Nath Motors provides clean energy generation through biomass gasification.Biomass Gasifier is a thermo-chemical reactor where Biomass gasification takes place which is a conversion of solid fuels(Wood & Agricultural waste etc) into a combustible gas mixture normally called "Producer gas".Due to rapid industrialization and the burning of fossil fuels all over the world lead to emission of CO2. Contributes 50% of green gas emission One of the remedies to limit the rising content of CO 2 in the atmosphere is energetic use of biomass fuel. Biomass is basically an organic material, which includes wood, crop residues, solid waste, animal wastes, sewage, and waste from food processing. Biomass is Your browser may not support display of this image. made up of mainly carbon and hydrogen.    Advantage GasificationIn this process, biomass is converted into a mixture of gases through a thermo-chemical reaction called producer gas consisting of combustible gases mainly hydrogen, carbon mono oxide and methane, non-combustible gases nitrogen, carbon dioxide and water vapor. The essence of gasification process is the conversion of solid carbon fuels into carbon monoxide by thermo chemical process. The gasification of solid fuel is accomplished in air sealed, closed chamber, under slight suction or pressure relative to ambient pressure This technology enables you to directly treat Green Wood / Biomass having moisture content of 10-15% without using a drying process. Biomass gasification is completed in many stages that elaborated and explained with a flow diagram given below    Drying : Biomass fuels consist of moisture ranging from 5 to 35%. At the temperature above 100 o C, the water is removed and converted into steam. In the drying, fuels do not experience any kind of decomposition. Pyrolysis : Pyrolysis is the thermal decomposition of biomass fuels in the absence of oxygen. Pyrolysis involves release of three kinds of products such as solid, liquid and gases. The ratio of products is influenced by the chemical composition of biomass fuels and the operating conditions. The heating value of gas produced during the pyrolysis process is low (3.5 - 8.9 MJ/m 3 ). It is noted that no matter how gasifier is built, there will always be a low temperature zone, where pyrolysis takes place, generating condensable hydrocarbon. Oxidation : Introduced air in the oxidation zone contains, besides oxygen and water vapors, inert gases such as nitrogen and argon. These inert gases are considered to be non-reactive with fuel constituents. The oxidation takes place at the temperature of 700-2000oc. Heterogeneous reaction takes place between oxygen in the air and solid carbonized fuel, producing carbon monoxide. Plus and minus sign indicate the release and supply of heat energy during the process respectively C + O 2 = CO 2 + 406 [ MJ/kmol] In reaction 12.01 kg of carbon is completely combusted with 22.39 m3 of oxygen supplied by air blast to yield 22.26 m 3 of carbon dioxide and 393.8 MJ of heat. Hydrogen in fuel reacts with oxygen in the air blast, producing steam . H 2 + ½ O 2 = H 2 O + 242 [ MJ/kmol] Reduction In reduction zone, a number of high temperature chemical reactions take place in the absence of oxygen. The principal reactions that takes place in reduction are mentioned below. Boudouard reaction - CO 2 + C = 2CO - 172.6 [MJ/kmol] Water-gas reaction - C + H2 O = CO + H 2 - 131.4 [MJ/kmol]Water shift reaction - CO 2 + H 2 = CO + H 2 O + 41.2 [MJ/kmol]Methane production reaction - C + 2H 2 = CH 4 + 75 [MJ/kmol] From above thermo-chemical reaction it may be understood that heat generated in pyrolysis is absorbed in reduction process. Hence, the temperature of gas which is very high in the beginning goes down as it passes through various stages. If complete gasification takes place, all the carbon is burned or reduced to carbon monoxide, a combustible gas and some other mineral matter is vaporized. The remains are ash and some char (unburned carbon).  Advantage Gasification It saves upto 73% of fuel cost when compared to conventional fuel options Low initial investment and cost of power production Applied over a range of output ratings (5KWe to 2Mwe) with flexuble process control Range of ApplicationsPower Generation: Round the clock Power Generation Pumping and Irrigation Village electrification Captive power(industries) Grid -fed power from energy plant installed on wastelands Thermal Applications Hot Air Generators Dryers Boilers Thermic Fluid Heaters Ovens Furnaces & Kilns Gasification for Energy Supply Rural areas in the developing countries India are characterized by disperse population and a lack of infrastructure. Energy is the basic mean in improving the living standard and productivity. Energy is required in household for lighting and running electrical apparatus such as TV and Radio. Energy is also demanded in agriculture for operating irrigation pumps and other machinery such as thresher.

It is a product which is used for drying any type of Biomass Dryer material, such as, wood, wood-waste, corn wastes, coconut shell, rice husks, agriculture residue, etc. The purpose of this dryer is to reduce moisture content of the biomass material to a minimum level, so as enable the cleaner, efficient and controlled combustion of the biomass with high calorific value, when fed into the Gasifier for the gasification process.

In updraft gasifiers, gas is drawn out of the gasifier from the top of the fuel bed while the gasification reactions take place near the bottom. As the producer gas passes through the fuel bed, it picks-up volatile matter (tars) and moisture from the fuel. Therefore, the gas from the updraft gasifier contains condensable volatiles. The design and operation of the gasifiers is such that the gas comes out at 200-400 C temperature. At this temperature, most of the volatile hydrocarbons are in vapor form, which add to the energy content of the gas.

Specifications Gas after filteration is feed to engine. Problem addressed: There are lots of villages in the country which are still not electrified or are receiving power erratically. Given the limited global supply of fossil fuels, search for renewable energy has been on the top of the sustainability agenda.  Biomass gasification, a century old technology, is viewed today as an alternative to conventional fuel. In gasification process, wood, charcoal and other biomass materials are gasified to produce so called producer gas for power or electricity generation. Mr Rai Singh Dahiya observed that the users of biomass gas (producer gas) as a fuel generally complain about choking in the engine after running for a certain period of time. He solved this problem     Product:  The innovator has changed the conventional design of gasifiers specially the filters and cooling units to get clean gas and ensure smooth operation of engineat low operational cost. It is a down draft typebio mass gasifier, compact and efficient system for converting Bio Mass into producer gas which is used as a fuel in running Diesel Engine by making  little modification on engine.  The Biomass is burnt  in a furnace packed from all the sides and having one outlet to pass the gases to other chamber where these gases are cooled and then passed through the filter for filtration. This filtered gas is then feed to the engine, as a substitute to diesel or like  other fuel, for its running.    Technical specifications :  Capacity-5kw to 50 Kw, Three Phase, P.F. 0.8, water cooled, Two Cylinder, four cylinder, six cylinder and eight cylinder Self Start, Alternator with complete standard accessories (without Battery).  

  GASIFICATION SYSTEM- Multi-Fuel, non-conventional,Co-Generation, Renewable Green energy source, receiving backing from the Governments of various countries all over the World.  Municipal Solid Waste (viz.- Paper waste, Plastic, Polythene, Rubber, Tires, Leather, Thermocol), Biomass (viz.- Wood chips, Saw dust, Rice Husk, Corn Cobs, Sugar Cane Bagasse, Coconut Shells), Coal. Max.Output of a single Unit with single Generating set - 04 Mega Watts. For higher requirements multiple Units can be commissioned larger unit can be made but Gasifier above 4 MW are larger in size for transportation.        GASIFICATION Output of a Single Unit- Up to 4 Mega Watts, the largest, single transportable unit in the World, innovated & developed by us. For higher requirements multiple Units can be commissioned.                                                                  Gasification is a thermo-chemical process of cracking that converts solid waste, Biomass or coal to a gaseous fuel called “Producer Gas”. This producer gas is fuel for many different applications of shaft power or electricity in the equipment like, Internal Combustion Engines.  For thermal power in-  furnaces, kilns, dryers, Rolling mills and Heat treatment equipment. The equipment to be utilized is the new generation Fluidised Circulating Bed Updraft with direct & indirect oxidation Technology Gasification System developed by consistent R&D at Bijendra to obtain clean, rich and consistent supply of Producer Gas which has calorific values close to1400K.Cal/NM3, with higher gasification efficiency and low fuel consumption.  At high gasification temp. of 11oo◦ C, Carbon combines with Steam & CO2 to form CO, CH4, H2 & increases the Calorific Value of Gas & also the overall efficiency of gasification. Steam is co-generated in the Steam Jacket & injected with the air into the Reactor,   which dissociates at high temp. & forms more of CO & H2, resulting in further increase of the calorific value of the Gas. It is then subjected to washing & cooling by multiple shower washers & passed through the specially designed Tar, Sulphur & Dust separators & demoisturizer to be ultra clean for injecting directly into the I.C. Engines modified by us for Syn-Gas /Producer Gas mode of operation. We have Modified HFO based Engine to largest Producer Gas/Syn-Gas based Engine of 4 MW in the World. For higher capacities, multiple units in parallel would be used.   There are No Effluents & no environmental Gas emissions in the process apart from the Emission of Flue Gases & that also well under the Pollution control norms from the Exhaust pipe of the Generating set. The exhaust emissions of the Engine, can be used for a Waste Heat Recovery Boiler & close to 1000 Kg Steam at 7 Bar. pressure per MW per hr. can be obtained & also it can be put to use for other thermal applications.

Damodar is associated with 'Ankur' Scientific Energy Technologies for marketing, installation and after sales services of Biomass Gasifier. Damodar also undertakes long term O&M contracts for these plants. Till date Damodar has installed more than 90 Gasifiers across the country.