Pressure Die Castings Dealers

Our reputed entity is engaged in offering a wide array of Aluminium Pressure Die Casting Component in the market. Our company is willingly engaged in rendering a vast variety of Pressure Die Casting Job Work to our clients. We hold expertise in offering a wide assortment of Aluminum Die Casting Component, which is highly demanded among our esteemed patrons

Our reputed entity is engaged in offering a wide array of Aluminium Pressure Die Casting Component in the market. Our company is willingly engaged in rendering a vast variety of Pressure Die Casting Job Work to our clients. We hold expertise in offering a wide assortment of Aluminum Die Casting Component, which is highly demanded among our esteemed patrons. These casting components are widely accepted in domestic market all over the country. Our products are broadly used in casting pistons, cylinder heads, engine blocks and other machinery parts. The offered range is demanded high for their durability, strength and other specifications. These casting can be availed at market leading rates in stimulated time frame. Features : Dimensionally accurate Corrosion resistance Heat resistance

manufacturer exporter of high precision zinc castings. The zinc castings offered are best for high volume, net-shaped, tight tolerance metal component manufacturing. Zinc being the easiest alloy to cast, offers high ductility and good impact strength. It can also be easily plated. Thus making Zinc castings economical for small parts like building hardware, buttons and luggage fittings, electrical switchgear parts and decorative artware. Making the best utilization of our facility we cast all the primary zinc alloys used in casting.

Pressure die casting is a quick, reliable and cost –effective manufacturing process for production of high volume, metal components that are net-shaped have tight tolerances. Basically,  the pressure die casting process consists of injecting under high pressure a molten metal alloy into a steel mold(or tool).This gets solidified rapidly(from milliseconds  to a few seconds) to form a net shaped components. It is then automatically extracted.   Advantages:   Lower Costs compared to other processes. Economical-typically production of any number of components from thousands to millions before requiring replacement is possible. Castings with close dimensional control and good surface finish. Castings with thin walls, and therefore are lighter in weight. AppliSand Mouldions:   Automotive parts like wheels, blocks, cylinder heads, manifolds etc. Aerospace castings Electric motor housings Kitchen ware such as pressure cooker Cabinets for the electronics industry General hardware appliances pump parts, plumbing parts  

We design and deploy our own machines for Low Pressure Die Casting process. The machines are fully automatic with PLC control. We are pioneers of the unique Pi system for low pressure die casting which has been developed by the alicon group. This system enhances productivity with minimum utilization of resources like machines, space and manpower. Weight Range : 2 KG to 60 KG Core Weight : 150 GMS to 6 KG Component Weight range : 0.45 Kg to 85 Kg Using automatic air pressure regulation with precise metal injection into the mould, we manufacture critical parts like cylinder heads for two wheelers and four wheelers, and crankcase. We are the largest manufacturers and suppliers of cylinder heads for motor cycles in India and command a leading market share.

We provide our clients with a premium quality range of Aluminum Pressure Die Castings, which is made using best grade steel and iron that is procured from the most trustworthy vendors of the industry. Further, we use upgraded machinery & tools along with advance technology to ensure that these are able to fulfill the requirements of patrons engaged in various industries. To ensure that our patrons are satisfied with our range, we provide these dyes in different grades as per their given specifications. Some features are: Anti abrasion Anti corrosive Longer shelf life Functionally efficient

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. The company having its Pressure Die-casting unit and manufacturing a wide range of Aluminum Pressure Die Casting Components for various Industries in and around Coimbatore. At Present we are manufacturing and supplying the following components for a Leading Tractor Manufacturer. T 3 Rocker Cover V.W.H. Rocker Cover Idle Pulley

Over 15 LPDC machines, Annual processing capacity of 4000 tons of aluminium casting, In-house facilities for manufacturing sand cores, Daily production of over 20,000 components, In-house facility for T6 Heat Treatment, Porosity inspection using state of art X-Ray inspection with 3D CT Capabilities.

In this process, a metal mould/die is mounted on above a sealed furnace containing molten Aluminium metal. A riser tube connects the bottom of the die to the molten metal bath. The sealed furnace containing the molten metal is pressurised (typically 3-35 psi), and the metal is forced up into the mould/die slowly at a steady predetermined rate. It is important to determine the rate of filling to avoid entrapment of air and turbulence giving homogeneous defect free parts. The pressure is usually given to feed the defects like shrinkage normally associated with casting process. Once the casting has solidified (time duration 1-4 minutes typically), the pressure is released and the molten metal falls back into the bath, and the casting is ejected. Then the preparation for the next cycle begins. There is very high yields 90-95% in case of Low Pressure Die Casting leading because in effect the casting in a way acts as the gating system. Dr. Dinesh & Ramesh has set up their proprietary Low Pressure Die Casting system. Our system caters to parts from 0.5 kg to 25 kg in LPDC. The parts developed in Low Pressure offer advantages to other systems in homogeneity, yield (lowers process cost), strength as compared to other casting processes.

Our company is renowned as one of the most staggering Pressure Die Casting manufacturers in india. Customers from every nook and corner of the world are placing huge and repeated orders for the high pressure die casting due to the unmatched quality and inexplicable performance exhibited in respective applications. Moreover, high durability and tensile strength has also played a vital role in the enhancement of the demand of aluminium pressure die castings in the market.

Type of tool : 3 Plate Pressure die casting Machine to Suit : 1000Tons Mould Size : 1000 X 1000 X 600 No of Cavities : Single Weight : 2.8Kg