Gasifier Dealers

Cooking gasifier is an alternate for diesel bhatty and lpg cooking. Convenient and occupy little space. Can replace lpg upto 4 kgshr or diesel upto 5 ltrshr. Save fuel cost by 50% compared to diesellpg.

We are manufacturing biomass gasifiers for power generation as well as for thermal applications. We are manufacturing these gasifiers for 20kwe to 1200 kwe capacity. We are manufacturing these gasifiers under joint venture with teri and have supplied our gasifiers to canada, usa, romania, thailand and finland

  GASIFICATION SYSTEM- Multi-Fuel, non-conventional,Co-Generation, Renewable Green energy source, receiving backing from the Governments of various countries all over the World.  Municipal Solid Waste (viz.- Paper waste, Plastic, Polythene, Rubber, Tires, Leather, Thermocol), Biomass (viz.- Wood chips, Saw dust, Rice Husk, Corn Cobs, Sugar Cane Bagasse, Coconut Shells), Coal. Max.Output of a single Unit with single Generating set - 04 Mega Watts. For higher requirements multiple Units can be commissioned larger unit can be made but Gasifier above 4 MW are larger in size for transportation.        GASIFICATION Output of a Single Unit- Up to 4 Mega Watts, the largest, single transportable unit in the World, innovated & developed by us. For higher requirements multiple Units can be commissioned.                                                                  Gasification is a thermo-chemical process of cracking that converts solid waste, Biomass or coal to a gaseous fuel called “Producer Gas”. This producer gas is fuel for many different applications of shaft power or electricity in the equipment like, Internal Combustion Engines.  For thermal power in-  furnaces, kilns, dryers, Rolling mills and Heat treatment equipment. The equipment to be utilized is the new generation Fluidised Circulating Bed Updraft with direct & indirect oxidation Technology Gasification System developed by consistent R&D at Bijendra to obtain clean, rich and consistent supply of Producer Gas which has calorific values close to1400K.Cal/NM3, with higher gasification efficiency and low fuel consumption.  At high gasification temp. of 11oo◦ C, Carbon combines with Steam & CO2 to form CO, CH4, H2 & increases the Calorific Value of Gas & also the overall efficiency of gasification. Steam is co-generated in the Steam Jacket & injected with the air into the Reactor,   which dissociates at high temp. & forms more of CO & H2, resulting in further increase of the calorific value of the Gas. It is then subjected to washing & cooling by multiple shower washers & passed through the specially designed Tar, Sulphur & Dust separators & demoisturizer to be ultra clean for injecting directly into the I.C. Engines modified by us for Syn-Gas /Producer Gas mode of operation. We have Modified HFO based Engine to largest Producer Gas/Syn-Gas based Engine of 4 MW in the World. For higher capacities, multiple units in parallel would be used.   There are No Effluents & no environmental Gas emissions in the process apart from the Emission of Flue Gases & that also well under the Pollution control norms from the Exhaust pipe of the Generating set. The exhaust emissions of the Engine, can be used for a Waste Heat Recovery Boiler & close to 1000 Kg Steam at 7 Bar. pressure per MW per hr. can be obtained & also it can be put to use for other thermal applications.

Biomass materials are used since millennia for meeting myriad human needs including energy. Main sources of biomass energy are trees, crops and animal waste. Among the biomass energy sources, wood fuels are the most prominent. Presently, the biomass sources contribute 14% of global energy and 38% of energy in developing countries. Biomass gasification has some better advantages over other alternative energy sources. The technology's conversion efficiency is high. It can be applied over a wide range of output metrics with only a small variation in overall efficiency and investment.

In Downdraft Gasifier System, the controlled intake of air (oxygen) is fed into the chamber containing downward movement of biomass material. After going through the process, the producer (inflammable) fuel gas is finally collected and drawn off at the bottom of this Gasifier. It is an efficient technique which has the capacity to process the biomass containing the moderate moisture (up to 30%). About 5 to 10 minutes time is needed to ignite the combustion and bring the plant to an operative temperature. Downdraft Gasifier is best suitable for the applications where the temperature control is critical, and the cleaner fuel gas is required. These Gasifiers can be used in those applications where moderate temperature is required up to 1100oC.

Biomass Gasifier specially developed for industrial heating applications having a heat output of 12,50,000 KcalHr. Suited for Boilers, Rotary melting furnaces etc.,

It is a continuous which operates on DC power supply mode it's a big size downdraft gasifier stove used in commercial kitchens, schools, etc. and available in customized form i.e. (single, double or more burners). ⇒ 25D (For 100-200 People)

Fixed bed updraft gasifier when supported with cyclone separator, wet scrubbers, bag filters, electrostatic precipitator etc. can deliver clean producer gas which can be used to fire I C Engines which in turn can generate electric power when coupled with generator.

We offer coal gasifier. Case coal gasifier works on the principle of partial combustion of coal thus producing primarily carbon mono oxide called producer gas. We guarantee for optimum design, manufacturing and performance. We have successfully installed over 200 gasifiers in steel industry. The application being majorly for reheating furnaces for rolling mills. We have successfully replaced fuels previously used like furnace oil, pulverised coal, direct fed coal, propane etc.

Agricultural activities generate large amounts of biomass residues. Crop residue, traditionally considered as “ trash’or agricultural waste, is increasingly being viewd as a valuable resources. Corn stalks, corn cobs, wheat staw, and other leftovers from grain production can be used as feedstock in our biomass gasifier system.

Specifications Gas after filteration is feed to engine. Problem addressed: There are lots of villages in the country which are still not electrified or are receiving power erratically. Given the limited global supply of fossil fuels, search for renewable energy has been on the top of the sustainability agenda.  Biomass gasification, a century old technology, is viewed today as an alternative to conventional fuel. In gasification process, wood, charcoal and other biomass materials are gasified to produce so called producer gas for power or electricity generation. Mr Rai Singh Dahiya observed that the users of biomass gas (producer gas) as a fuel generally complain about choking in the engine after running for a certain period of time. He solved this problem     Product:  The innovator has changed the conventional design of gasifiers specially the filters and cooling units to get clean gas and ensure smooth operation of engineat low operational cost. It is a down draft typebio mass gasifier, compact and efficient system for converting Bio Mass into producer gas which is used as a fuel in running Diesel Engine by making  little modification on engine.  The Biomass is burnt  in a furnace packed from all the sides and having one outlet to pass the gases to other chamber where these gases are cooled and then passed through the filter for filtration. This filtered gas is then feed to the engine, as a substitute to diesel or like  other fuel, for its running.    Technical specifications :  Capacity-5kw to 50 Kw, Three Phase, P.F. 0.8, water cooled, Two Cylinder, four cylinder, six cylinder and eight cylinder Self Start, Alternator with complete standard accessories (without Battery).  

Biomass gasification is a process of converting solid biomass fuel into a gaseous combustible gas (called producer gas) through a sequence of thermo-chemical reactions. The gas is a low-heating value fuel, with a calorific value between 1000- 1200 kcal/Nm3 (kilo calorie per normal cubic metre).

These Biomass Gasifiers are power efficient and have the higher performance rate. Place an order with us for acquiring top-of-the-line quality Biomass Gasifier in retail or bulk. We are supported by a well-structured warehouse that assists us wholly in keeping the lot safe and meeting urgent requirements at a time. Also, we keep it updated on regular basis.

Gasifier structure: wholly water-jacketed structure, self-produced steam with a pressure of 49 Kpa can be used as gasifying agent and steam seal for probing fire. Feeding mechanism: bucket hoisting and manual double bell jar feeding mechanism is adopted which is easy to operate and can prevent gas leakage efficiently. Slag discharge mechanism: wet slag discharge is made from both sides with ratchet wheel and detent of hydraulic drive. This gasifier has advanges of easy operation, steady production, convenient adjustment and reliable running. 

We are offering thermal gasifiers. Biomass gasification technology is an eco-friendly alternate energy source that can help organizations gain a competitive advantage. In fact, gasification is the cleanest, most efficient combustion method known. Biomass gasification is the process of conversion of solid biomass into gaseous form. In simple terms, this uses the easily available biomass and converts it into energy.