CBC India Ballard Estate, Mumbai, Maharashtra

The C-FLEX Elevator Belts are constructed with specially designed straight warp "open type" steel cords with built-in elasticity, E-cords, in the warp direction onto which rigidity improving weft cords are tied using a special weaving techniques. This special structure means that neither the warp nor the weft cables are deformed in any way, but they lay perfectly straight all over the belt length, resulting in maximum strength performance and high resistance to damage. The open steel E-cords allow maximum rubber penetration, minimizingcorrosion penetration in case of belt damage and resulting in very high rubber to steel adhesion. The rubber penetration deep into the warp cables functions as lubricant for the twined steel wires forming the cords increasing the elasticity of the E-cords.Low ElongationC-FLEX elevator belts display only 0.3% permanent elongation at maximum recommended working load (safety factor 10), ensuring consultant belt tension, even at long centre distances. As a unique feature the steel carcass displays an elastic elongation of 0.15%, increasing shock resistance and allowing the belts to run over slightly crowned pulleys,thus further greatly improving the straight tracking ability of this belt quality, The elastic elongation is the variation in belt length when subjected to a load variation between 20% and 100% of the maximum recommended load at 10-fold safety factor.Standard Belt construction Strength/construction Belt thickness SW 630 3+3 mm 11 mm SW 800 3+3 mm 12 mm SW 1000 3+3 mm 12 mm SW 1250 4+4 mm 15 mm SW 1400 4+4 mm 15 mm SW 1600 4+4 mm 15 mm SW 1800 4+4 mm 15 mm SW 2000 4+4 mm 15 mm Recommended minimum covers. Other combinations to order. Belt Carcass Construction Type Warp cords diam. Pitch SW 630 2.00 mm 4.63 mm SW 800 2.85 mm 6.67 mm SW 1000 2.85 mm 5.38 mm SW 1250 3.90 mm 7.04 mm SW 1400 3.90 mm 6.25 mm SW 1600 3.90 mm 5.00 mm SW 1800 3.90 mm 5.50 mm SW 2000 3.90 mm 4.65 mm Weft Cords Standard Diameter : 1.29 mm Pitch : 6.67 mm Qualities C-FLEX belts areavailable in four different qualities : TypeT60, a high abrasion resistantqualityon SBRbasis TypeT100, a heat resistantqualityon modifiedSBRbasis TypeT130, a high-heat resistance qualityon EPDM basis Type CR, an all resistantqualityon Neoprenebasis

This belt is designed with two corrugated sidewalls moulded to cross-rigid base belt. This belt is developed in order to meet larger capacities with considerable stability and strength. Sidewall Conveyor Belts are also referred to as Steep Angle Conveyor Belt in certain applications.   Sidewall Conveyor Belts (Flexowall) : This belt is designed with two corrugated sidewalls moulded to cross-rigid base belt. This belt is developed in order to meet larger capacities with considerable stability and strength. Sidewall Conveyor Belts are also referred to as Steep Angle Conveyor Belt in certain applications.Cross Rigid Base Belt : In order to give maximum stability in the transverse direction this base belt is reinforced with specially designed filament fabrics which provides better return-side support, no wear and tear of cleats and cover rubber is available with various compounds like abrasion resistance, oil hert, flame resistance.Special Features of Sidewall Conveyor Belts The transporting capacity of Sidewall Conveyor Belts is about 4 times compared to standard conveyor belt. Saves installation space due to the possibility of increasing the angle of inclination up to 90 Protects the material from friction by solid cleats mounted on the steep angle conveyor belt . Comparison of Cross Section Area Steep Angle Conveyor Belt  Various Installation Types of Sidewall Conveyor Belts (Steep Angle Conveyor Belt) Steep Angle Conveyor Belt Steep Angle Conveyor Belt

Rexnord began manufacturing elevator Chain in late 1800's and has been leader in elevatar chain. today's chains are a product af over a century improved praduct design, testing and application experience. None else in the industrycomes close to our level of expertise. The range of high performance bucket elevator chains, designed specially for service in cement plants, provides the highest ultimate and fatigue strengths for thisapplications. Rexnord chains are exclusively manufactured at world class chain facility in the United States.Maximum StrengthRexnord Chains (ER956, ER958 and ER984) are made of specially selected 100% alloy steel and they possess higher strength. A specially developed piercing technique makes exceptionally smooth pitch holes for high interference fits. This piercing method, combined with shot peening, yields maximum fatigue strength and protects against failure even when the chains are challenges by the most severe applications.Solution The Rexnord chains are manufactured to close tolerances using state-of-the-art production equipment and methods. Thisenables us to produce high-performance cement elevator chains without staggered pins, allowing chains to hang straight and true without compromising strength orwear life. Maximum Wear LifeExtra deep induction hardening of pins and carburizing of bushings provides unsurpassed wear life. After extensive testing, an appropriate high-hardness specification was developed to resist abrasion caused by cement. A specific level and depth of hardness is produced and carefully checked to ensure that Rexnord chains provide the maximum wear and toughness necessary to survive extended periods of service in cement plant bucket elevators.

Incline (Chevron / Cleated) conveyor belt is used to carry coal and mineral core, powdery such as sand, fine coal and grain materials up steep inclines. Chevron-Cleats increase the quantity of granular materials in heavy duty incline applications.Special Features : High quality fabric with low stretch. Cleat angle and pitch are designed for smooth travel over return idlers. Higher angle of 17-30 degree of incline. Wear resistant and oil resistant black rubber quality is available.

Excellent Elasticity High tensile strength with low weight High Impact Resistance Good for transportation for middle and long distance Good Flexibility & troughability Strong adhesion to rubber   Nylon / Nylon Conveyor Belts (NN Carcass) : Nylon Warp / Nylon WeftCharacteristics of Nylon / EP Conveyor Belts : Excellent Elasticity High tensile strength with low weight High Impact Resistance Good for transportation for middle and long distance Good Flexibility & troughability Strong adhesion to rubber Polyester / Nylon Conveyor Belts (EP / PN Carcass) : Polyester Warp / Nylon WeftCharacteristics : Low elongation in application All advantages of NN belts High load and speed of transportation Advanced resistance to mildew, moisture & rotting Features of CLFEX Nylon Conveyor Belts : Plys : 1 - 12 Total thickness : 50 mm (2”) max. Top cover thickness : 25.4 mm (1”) max Bottom cover thickness : 0 - 25.4 (1”) mm Edge : Cut edge or moulded edge Max. fabric strength : EP / NN 500 Max width : 2200 mm (up to 3100 mm possible) Belt with cross breakers available Standards Complied : Our technicians / equipment are trained to manufacture belts as per: DIN 22102 (German), AS 1333 (Australian), SABS (South African), RMA (US, South America), BS 490 (British), JS (Japanese) Cover Selection for Nylon / EP / Fabric Conveyor Belts General Light Duty Service  : Common References: DIN - Z : Very economical for moderately abrasive / small size material. Medium Abrasion Resistance : Common Reference: DIN - Y, N, RMA 2, BS - N 17, AS – N, JIS – G : Recommended for moderate abrasion resistance applications, mostly above ground. Regularly used for transportation of Coal, crushed ores, limestone, bauxite, sand, cements etc… High Abrasion Resistance : Common Reference: DIN - X, M, RMA 1, BS – M24, AS – M, JIS – S : Excellent abrasion resistance against cutting, gouging, heavy impact, during transportation of heavy rocks, sharp stones and highly abrasive materials. Super Abrasion Resistance : Common Reference: DIN - W : Recommended in extremely abrasive applications such as Copper & gold ore, sinter, coke. It provides high resistance without increasing cover thickness and weight of the belt. Oil Resistant (OR) & Moderately Oil Resistant (MOR) : Specifically used for transportation of specific materials with high / moderate concentration of animal or vegetable fats. The special compound used in the covers, avoids damage / swelling of belt also during transportation of material with pine oil, wood oil, olive oil, petroleum etc.