Kabra Extrusionteknik Ltd Andheri West, Mumbai, Maharashtra

  KET offers complete set of downstream equipment for small, standard & large diameter pipe range for PVC & PO pipe extrusion lines.     Features & Benefits+ Stable vacuum condition – Quick pipe formation- Reduced wastage Precise temperature, flow and level controls – Enhanced calibration and cooling. Separate circuits for vacuum and water spray. New screen filters – larger filtration area- Auto cleaning.

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products. Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgs/hr.   These Next Generation Twin Screw Extruders feature reduced cost of power, giving superior end product quality. The screw has a maintenance free and self-regulating screw temperature control system. Synchronisation of drives of extruder, feeder and haul-off enables operational ease and reduction of wastage leading to cost savings.

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products. Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgs/hr.

Ket manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products. Twin screw extruders are crucial for the efficient extrusion of quality pvc pipes. A wide range of products are made on these extruders. They are offered with screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgshr. These next generation twin screw extruders feature reduced cost of power, giving superior end product quality. The screw has a maintenance free and self regulating screw temperature control system. Synchronisation of drives of extruder, feeder and haul-off enables operational ease and reduction of wastage leading to cost savings.

The kolsite expertise offered india first twin- screw extruder with high output for manufacturing of pvc pellets. These extruders give high operational reliability, high pressure build up capability with smaller temperature increase and large degree of freedom in the formulation. Battenfeld-cincinnati twin screw extruder offers electromotive shear gap adjustment (ems) for process optimisation and achieving best formulation setting. A cramming unit ensures acceptance of wide range of material and provides positive and continuous feed of poor flowing dry blends. A die face cutter with ss construction arrests contamination and guarantee clean cut with uniform shape and size of pellets. The special vertical compact pellet cooler does not allow pellets to sinter.

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products. Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgs/hr.     Features & Benefits+ The extrusion system of PVC foam core pipes comprises of Main Extruder used to produce the middle foam core/compact layer and a Co-Extruder - to produce the inner and outer skin layers.  The thickness of the inner and outer layers in relation to the central pipes layer is controlled through extruder output during operation. A combined dosing and horizontal feeding unit is used to add the foaming agent. Lower overall density with same volume Lower cost per unit of volume Increased productivity compared with Compact Pipes Lower thermal conductivity (Insulating effect)

Blown film lines are available in various combinations to cater to your various applications. These lines can also be customized to suit your applications to the optimum level. Multilayer – IBCKET has been catering to the rapidly growing needs of the flexible packaging industry. With the objective of meeting the new challenges faced by the market for improved film properties and cost optimizations, KET has been in the forefront of introducing Multilayer Blown Film with latest technology like Internal Bubble Cooling (IBC), Oscillating Haul-off and Advanced Winding Solutions. KET’s power efficient, high speed Multilayer Blown Films Line gives the advantages of lower conversion costs, high outputs and excellent film quality, providing processors the competitive edge and quick return on their investment.Multilayer lines are equipped with advanced CAD Design dies to ensure uniform flow distribution, excellent melt characteristics and film quality.A crucial Internal Bubble Cooling (IBC) mechanism facilitates higher output, optimum thickness randomisation of minimum conversion cost.A special Air Cooling Ring enhances optical and mechanical properties of film and output.A state of the art Oscillating Haul-off Unit provides Excellent Gauge Randomization, Improved Roll Geometry and Film Quality. The film winders provide superb quality rolls for tension sensitive films. The Film line assembly is backed up by Computer Integrated Control Systems to achieve stage by stage production management and product quality control. Multilayer Films are used for varied crucial applications in flexible packaging, which demand vital film properties like dart impact, strength, puncture resistance, hot tack strength, gloss, etc.  Some widely used applications are:  Liquid Packaging :  Water, Milk, Oil, Ghee, Liquor  Food Packaging : Wheat flour, Rice, Sugar, Salt, Cereals Lamination Film: Biscuits, Chips, Chocolates, Confectionary, snacks, spices, etc.  Shrink Film & stretch Wraps Hygiene and medical Packaging  Industrial Packaging: Lubrication oil pouch, Grease, Chemical packaging, etc. Features & Benefits+ Auto profile film thickness control Gravimetric dosing system Bubble Scanner ExtruTouch Control System - UL-CSA Approved     Models & Specifications+     Three Layer Plant  Extruder - 120mm x 1 no. and 75mm x 2no., 30:1 L/D ratio Max. Output - 850 Kg/ hr Lay flat width – 3100 mm Die Size - 610mm Optiflow Encapsulated Feed Port (5 Layer Die head ) Auto Profile dual lip Air Ring - Online Average Thickness control system with Graphical Display Beta Gauge measurement system  ExtruTouch 9020 - Extrusion control system Multi Component Gravimetric Extrusion Control System    Five Layer Plant Extruder - 90mm x 2 no. and 65mm x 3no. 30:1L/D ratio Max. Output - 550Kg/ hr Lay flat width - 1100mmto 2100mm Die Size - 610mm Optiflow Encapsulated Feed Port (5 Layer Die head )  Auto Profile dual lip Air Ring - Online Average Thickness control system with Graphical Display  Beta Gauge measurement system  ExtruTouch 9020 - Extrusion control system Multi Component Gravimetric Extrusion Control System 

Ket offers rugged compact monolayer blown film lines with best combination of technology and performance. These low investment, power efficient, high - speed plants, gives processors the competitive edge and quick return on their investment. Monolayer lines give higher specific output per screw rpm and is offered with grooved feed technology for forward movement of raw material and candle type screen changer which ensuring wastage control and long production runs.

With micro duct cabling, bundles of small micro ducts are installed in larger protective ducts. Bundles of micro ducts are factory pre-installed. The micro ducts can be branched very easily in the network. At any place of choice, a window cut is made in the protective duct and the micro duct of choice is cut. This micro duct is then connected, using a simple push/pull connector, to a micro duct that branches to the desired location. After all connections are made, an individual micro duct path has been created in the network. A micro duct cable can then be jetted through the micro duct, without the need to make a splice.   Features & Benefits+   With its unique micro-duct extrusion process that adheres to global standards, machine is capable of delivering consistent output of micro-duct without any change in design, configuration & characteristics of micro-duct.   Models & Specifications+   This extrusion line assembles and jackets bundles of microducts. The line configuration varies in the maximum number of microducts. KET offers Micro duct bundle sheathing Line from 2 ways up to 21 ways.    

HIGH SPEED TWIN STRAND PVC CONDUIT LINE   Plastic pressure piping is used for many industrial processes, in heating and cooling systems, fire protection installations, gas distribution, and for water supply and distribution. Kabra Extrusiontechnik (KET) has introduced high speed 50 MPM (25 x 2 strands) twin conduit line for producing pipes for such applications. Currently available 90-22V conduit line is suited to produce PVC ASTM Pipes & PVC Pressure pipes mainly used in conveying electrical cables in industrial, building & construction sector.   Like every extrusion plant of KET, this plant comes as a solution to produce quality conduit pipes with maximum output, even for smaller diameter and thin wall pipes. It comes with a space saving for per Kg output so that larger quantity can be supplied in minimum lead time.     Features & Benefits+   Production of up to 1000 conduits per hour Twin screw extruder with compact die head design and reduced centre distance for obtaining better melt flow and get best melt quality. Melt pressure indication is provided to keep check on melt quality at the desired pressure level and it also acts as a safety parameter for protection of screw & gear box from accidental breakage due to various reasons. Effective cooling is achieved through 6M long stainless steel vacuum calibration tank Individual controlled vacuum chamber for each strand. Powered with features like integrated haul-off & cutter, servo driven saw carriage and PLC based colour touch-screen automation panel, this plant considerably reduces the space required for downstream operations and therefore saves power as well.  Control panel comes with unique features like output tracking, production reports, and data backup. Servo driven motorized carriage ensures noiseless operation and very less weight variation between two strands. It also enables improved & reliable accuracy in length cutting at high line speed and 3 m long pipes can be stacked on the trip table.

With Government announcing Digital India program to empower and bring together India’s social-commercial ecosystem, need for better communication infrastructure has seen a boost like never before. This machine contributes to the telecom infrastructure development. Producing Micro-duct at high line speed is a challenge in terms of maintaining good finish, wall thickness & ovality. Ovality is the most critical parameter which needs to be controlled for consequent operations of bunching & sheathing. This has been made possible by special design of vacuum tank with closed loop control of vacuum and capstun belt haul-off. With its unique micro-duct extrusion process that adheres to global standards, machine is capable of delivering consistent output of micro-duct without any change in design, configuration & characteristics of micro-duct.   Features & Benefits+ High output rate to manufacture any type of micro-duct ranging from 5 mm to 16 mm OD. Ovality of the duct: 3 – 4 % of OD Winding capacity: up to 4 km - helps in longer production run while making bundled sheathing. Import substitute and export grade with much lower price than available options Unique design with less space requirement & lower production cost.  

KET offers hi-tech and standardized solutions for Flat & Round Drip tube extrusion. The cutting edge technology powered by value engineering makes it possible to achieve highest level of performance.   Features & Benefits+ National Award Winning Technology Operating Line speed up to 250 MPM Up to 1000 drippers per minute Capable of processing thin wall tubing (0.2 mm) Uniform end product – consistent performance Lower power consumption Lower investment per kilogram of output     Models & Specifications+   Drip Extruder Dripper Feeding & Inserting Device Cross Head & Die Vacuum Calibrating Tank Cooling Bath Servo Drilling Device Visual Inspection System Capstun Haul-Off Auto Coiler  

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products. Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgs/hr     Features & Benefits+ Single and Twin Die system Sturdy extruder to handle Chlorinated Polyvinyl Chloride Worldwide proven technology Reduction on burn frequency Special screw geometry to process with low optimum shear Screw tempering through circulation of thermic oil – Exceptional screw temperature management Barrel cooling through circulation of thermic oil – Quick and efficient temperature control

KET offers compact CoEX – A/B and A/B/A Blown Film Lines with the best combination of technology & performance.  A/B Film Plant  Two layer Blown film extrusion lines are manufactured to adapt to a broad range of applications and outputs. The plant is a rugged and compact model - very space saving. CO EX BLOW comes with advanced technology like the grooved Feed Technology, PID Temperature controllers, and AC Frequency Drives. CO EX BLOW can also be integrated with additional advanced features like the - Vertical Oscillation Haul Off - which is mostly seen in the Multilayer Blown Film Lines. Sheet Winder which improves the winding quality and the speed of the plant.  A/B/A Blown Film Plant A-B-A range of co- ex blown film line has a slight twist to the conventional 2 layer co extrusion lines. In a traditional set up the line consist of normal blown film plant accessories with 2 extruders, and the output is a two layer blown film. AdvantagesIn this series, with a slight change in the die head design, one can manufacture 3 layer blown film line in a standard conventional 2 layer co – extrusion line.  The output produced will be a three layer film with top and bottom layer of the same material and a different centre layer.It is a boon for typical application like shopping bags with a finished printing surface on both the sides adding value to the end product. Once can also use reground material in the centre layer – cutting the competition.An aid if an application requires only 2 layers – e.g.  2 coloured bags.  One can change the die head and transform A/B/A co- ex to A/B co- ex.The line is very beneficial to one looking for 2 layer co extrusion blown film line can upgrade to this series and attain more advantage then  the conventional  2 layer co- extrusion line.   Features & Benefits+ Advantages In this series, with a slight change in the die head design, one can manufacture 3 layer blown film line in a standard conventional 2 layer co – extrusion line. The output produced will be a three layer film with top and bottom layer of the same material and a different centre layer. It is a boon for typical application like shopping bags with a finished printing surface on both the sides adding value to the end product. Once can also use reground material in the centre layer – cutting the competition. An aid if an application requires only 2 layers – e.g. 2 coloured bags. One can change the die head and transform A/B/A co- ex to A/B co- ex. The line is very beneficial to one looking for 2 layer co extrusion blown film line can upgrade to this series and attain more advantage then the conventional 2 layer co- extrusion line.