Steel Plant Specialities Mumbai, Maharashtra

Our espon-tap paste Tapping Lubricant is used for difficult to tap materials like stainless steel, nickel base alloys, aluminium alloys, ceramic tiles, etc. Espon-tap paste is usually used for tap sizes above 10 mm. benefits of using espon-tap paste tapping lubricant : increased tapping tool life.reduced friction and cutting temperatures.reduced tap breakages.prolonged sharpness of threads.reduced metal build up on tooth.reduced load on cutting tools and torque. Product information packing1 kg. / 5 kgs. / 10 kgs. / 25 kgs. Special hdpe containersdescriptionyellow greasy paste free from visible extraneous matterweight per litre0.9 kg ± 0.1 kgflash point150o csafetynon hazardous. Non flammable. Non toxic during storage or use.shelf life12 months in factory sealed condition.

Number Of Flower : Tapping Lubricant

Ingredients : Yellow Greasy Paste

Usage : For Difficult To Tap Materials Like Stainless Steel, Nickel Base Alloys, Aluminium Alloys, Ceramic Tiles, Etc. Tap Sizes Above 10 Mm.

Packaging Type : 1 Kg / 5 Kgs / 10 Kgs / 25 Kgs Special HDPE Containers

Shelf Life : 12 Months In Factory Sealed Condition

Our espon- tal liquid Tapping Lubricant is used for difficult to tap materials like stainless steel, nickel base alloys, aluminium alloys, ceramic tiles, etc. Espon- tal liquid is usually used for tap sizes upto 10 mm. benefits of using espon- tal liquid tapping lubricant : increased tapping tool life.reduced friction and cutting temperatures.reduced tap breakages.prolonged sharpness of threads.reduced metal build up on tooth.reduced load on cutting tools and torque. Product information packing1 ltr. / 5 ltrs. / 10 ltrs. / 25 ltrs. Special hdpe containersdescriptionbrown free flowing liquid free from visible extraneous matterweight per litre0.9 kg ± 0.1 kgflash point150o csafetynon hazardous. Non flammable. Non toxic during storage or use.shelf life12 months in factory sealed condition.

Form : Liquid

Ingredients : Brown Free Flowing Liquid

Usage : For Difficult To Tap Materials Like Stainless Steel, Nickel Base Alloys, Aluminium Alloys, Ceramic Tiles, Etc. Usually Used For Tap Sizes Up To 10 Mm

Packaging Type : 1 Ltr. / 5 Ltrs. / 10 Ltrs. / 25 Ltrs. Special HDPE Containers

Shelf Life : 12 Months In Factory Sealed Condition

The Refractory Coatings, we offer, are used for coating refractory lining of re-heating furnaces, heat treatment furnaces and sealed quench furnaces. Our Refractory Coatings strengthen refractory lining by increasing thermal shock resistance. The Refractory Coatings, we offer, also prevents energy leaks by preventing cracking of firebricks, castables or monolithic. Our Refractory Coatings improve emissivity of refractory lining and ceramic blankets.

Usage : Coating Refractory Lining Of Re-heating Furnaces, Heat Treatment Furnaces, And Sealed Quench Furnaces

Number Of Flower : Refractory Coatings

Our ESPON - RCP (Refractory Coating Compound) is used for coating refractory lining of re-heating furnaces, heat treatment furnaces and sealed quench furnaces. Sufficient time is to be provided for drying of ESPON - RCP refractory coating before firing the furnace for first time after coating. Benefits of ESPON - RCP refractory coating : strengthens refractory lining by increasing thermal shock resistance, prevents energy leaks by preventing cracking of firebricks, castables or monolithics. Improves emissivity of refractory lining and ceramic blankets. ESPON - RCP reduces consumption of oil, coal, gas or electricity in furnace operation, prevents carbon deposits on burner blocks, prevents slag adhesion to refractory lining. Also found useful in acid regeneration plants. Packing 25 kgs., Special hdpe container, description: pink paste free from visible extraneous matter, weight per litre1.4 kgs. ± 0.1 kg. flash pointnil. Does not catch fire. Safety: non hazardous. Non flammable. Non toxic during storage or use. Shelf life12 months in factory sealed condition.

Number Of Flower : Coating Compound

Application : Coating Refractory Lining Of Re-heating Furnaces, Heat Treatment Furnaces, Sealed Quench Furnaces

Material : Pink Paste

Packaging Type : 25 Kgs HDPE Container

Shelf Life : 12 Months In Factory Sealed Condition

We are offering oil based hot forging lubricant - (espon - dlo/v) etc. Espon-dlo/v hot forging lubricant is a colloidal dispersion of graphite in oil. Espon-dlo/v is used by manual application. Espon-dlo/v oil based hot forging lubricant is found useful for very deep cavity dies in hammer forging. benefits of using espon-dlo/v hot forging die lubricant : increased die life as compared to furnace oil or ldo used as forging lubricants.enables uniform metal flow.reduces load on forging equipment.prevents sticking of component into die cavity.reduced smoke emission compared to furnace oil.ease of removal of scaling from forged component.better surface finish of forged components. Product information packing20 kgs. / 200 kgs. Special hdpe containerdescriptionshiny black liquiddensity at 37o c., d-1298-flash point-safetynon hazardous. Non toxic during storage or useshelf life12 months in factory sealed condition

Number Of Flower : Hot Forging Lubricant

Material : Colloidal Dispersion Of Graphite In Oil

Packaging : 20 Kgs. / 200 Kgs. Special HDPE Container

Usage : Manual Application For Very Deep Cavity Dies In Hammer Forging

Shelf Life : 12 Months In Factory Sealed Condition

The best industrial eco-friendly oil-cleaning liquid foreffortless cleaning of your machinery and shop-floors  O-CLEAN3 is water based solution for effectively cleaning surfaces contaminated with oil, grease and lubricants. It is extremely useful for cleaning machinery without damaging paint finish, cleaning industrial floors, chequered plates, oily metal burr from trays and degreasing of metal parts. It is used as an effective hand-wash to clean off oil from workmens’ hands. O-CLEAN3 industrial cleaning solution works by dissolving oil, grease and lubricant. Subsequently, the dissolved oil and impurities can be completely removed from the industrial floor/equipment by cleaning with water. Use of harmful acids and inflammable kerosene, scraping or repeated scrubbing is avoided. BENEFITS OF USING OIL CLEANING SOLUTIONS MANUFACTURED BY SPS: 1. Removes oil and dirt from machinery, without affecting paint finish 2. Removes solid layer of oil and dust settled on floor for many months. Manpower and time for cleaning will be substantially reduced. 3. Completely cleans off oil from workmens’ oily hands without causing dryness, burning or peeling of hands.  Oil Cleaning Chemicals- Water Based, Environment Friendly Oil based fuels and lubricants are crucial consumables for most industries, especially hot forging, hot rolling and heat treatment. Oils have a tendency to leak and stain the shop floors, machinery and workmens’ hands. Environment-friendly, water based oil cleaning chemicals manufactured by SPS have proven to effortlessly and efficiently clean all types of dirty oils, using water. They are found very beneficial in the following applications: 1. Cleaning oil spilled on metallic chequered plates, epoxy floors and shop floors: Due to regular oil spills on shop floor and mud deposits over it, a solid oil-mud cake gets formed. Our oil cleaning solution aids in dissipating this solid cake formation and dissolves the oil such that it can be washed off from the shop floor using water. If this process is repeated 2-3 times, you can expect an oil-free and dirt free, clean shop floor. Subsequent regular floor cleaning using small quantity of our oil cleaning solution will ensure that the shop floor is maintained oil-free, clean and neat.  2. Cleaning oil from plastic trays, crates and bins used for carrying oily metal products: Metallic bur and oil get deposited in plastic trays. These are tough to remove. Many times, high-pressure washing-machines are used to keep such trays clean. The oil and metallic bur falls into these washing machines, causing choking of filters and stoppage. If plastic trays are dipped only for few minutes into our water-diluted oil-cleaning solution, the oil is cleaned effectively and metallic bur falls off easily. Use of expensive tray washing machines could be avoided in many cases. In most cases, subsequent washing operations are much more effective. Issues of filter choking and excessive load on motor due to metallic dirt is avoided. 3. Cleaning of workmens’ hands: Use of sawdust and washing powder detergent for cleaning oily hands is not effective, neither is it environment friendly. It also leads to dryness and scaling of hands. As opposed to this, use of our oil cleaning solution effectively dissolves the oil and does not cause harm to hands. 4. Cleaning of oil from machinery without damaging its glossy paint finish.  5. Degreasing of machinery parts by dipping in this liquid. 6. Degreasing of oil-quenched forgings and cleaning of quenching oil from soiled floors.

Brand Name : O-clean3

Country of Origin : Made in India

Feature : Industrial Cleaning Solution

Application : Industrial

Stop-Off Paste for Preventing Nitriding during Gas Nitriding and Plasma Ion Nitriding Gas Nitriding and Plasma Ion Nitriding are case hardening processes. They enhance wear resistance, seizing resistance, corrosion resistance and fatigue life of nitrided parts. Quite often, selective gas nitriding or selective plasma-ion nitriding becomes essential. ESPON anti-nitriding stop off pastes are extremely useful in preventing nitriding on the coated areas.  Plastic injection moulding machinery parts like barrel screws are nitrided for increasing their wear resistance. However, threaded areas become brittle if they are nitrided / hardened. ESPON anti-nitriding stop-off paste is used to mask or safeguard such areas from nitriding.   Hot forging dies are nitrided to increase their service life. However, during die sinking, machining of fully nitrided forging dies is very time consuming due to their high hardness.  Expensive machine-tools wear out fast when used for machining such nitrided dies. Hence, time and money are lost during machining of nitrided dies.   A productive method to solve this problem is by carrying out selective nitriding, only on the impression of the die, where the hardness is required. Remaining portion of the die is coated  with ESPON anti-nitriding stop-off paste before charging dies into nitriding furnace. Hence, ESPON coated areas of die will be protected from nitriding. Hardness will be achieved only on not coated die impression during nitriding. Nitriding increases forging die life and preventing nitriding using ESPON coating enables easy machinability of forging die during die sinking.  Hence, use of ESPON anti-nitriding stop-off pastes have proven to enhance productivity and reduce costs by reducing machining time substantially and increasing life of the tools that are used for machining nitrided surfaces.  nitriding and plasma ion nitriding processes. Some of the popular ESPON anti-nitriding stop- off pastes are ESPON-ANP for selective gas nitriding and ESPON-INT3 for selective plasma nitriding.   ESPON anti-nitriding stop-off paste is a specialized compound used to prevent nitriding (case hardening) on specific areas of metal parts during heat treatment. It acts as a protective coating, blocking the nitriding process on the areas where it is applied, allowing for selective nitriding. This paste helps to avoid unwanted hardening on certain parts of the component, thereby enabling more precise control over the hardening process.   How it Works:  The paste is applied to the areas that are to be prevented from nitriding.  During the nitriding process, the paste forms a barrier, preventing nitrogen atoms from penetrating into the metal surface.  This prevents case hardening in the coated areas, allowing for selective nitriding only where desired. Benefits of using ESPON anti-nitriding stop-off paste:   Precise Control: Enables selective nitriding, ensuring hardness is prevented in coated areas. Reduced Machining Time: By preventing unwanted hardening, it reduces time required for machining the nitride parts.  Increased Tool Life: Selective nitriding can enhance tool life by preventing unwanted hardening in undesired areas.  Cost Savings: By optimizing the nitriding process, it can lead to cost savings in machining and overall manufacturing.  Selective Nitriding: Allows for precise control of case hardening, preventing it on coated areas while hardening other areas.  Easy Application:The paste can be applied by brushing, spraying, or dipping. Non-flammable and Non-hazardous. ESPON coating is non-flammabl 

Application : Industrial

Brand Name : ESPON

Country of Origin : India

We are offering graphiteless water soluble hot forging lubricant - (espon - dlw) etc. Espon-dlw hot forging lubricant is graphite based and water miscible. It is used as lubricant for hot forging dies. Espon-dlw is used by spraying or manual application. Continuous stirring system with pressure feed tank is preferred. espon-dlw graphiteless, water soluble hot forging lubricant is found useful for shallow cavity dies in hammer and press forging. benefits of using espon-dlw hot forging die lubricant : increased die life as compared to furnace oil or oil based lubricants.enables uniform metal flow.reduces load on forging equipment.prevents sticking of component into die cavity.no smoke emission as espon-dlw is water miscible.ease of cleaning of hot forging die compared to oil based lubricants. product information packing220 kgs. / 40 kgs. Special hdpe container.descriptionblack pastedensity at 37o c., d-12981.100 gms/ccflash pointnil. Does not catch firesafetynon hazardous. Non flammable. Non toxic during storage or useshelf life12 months in factory sealed condition

Number Of Flower : Hot Forging Lubricant

Material : Graphiteless, Water Soluble

Packaging : 220 Kgs. / 40 Kgs. Special HDPE Container

Usage : Lubricant For Hot Forging Dies

Shelf Life : 12 Months In Factory Sealed Condition

ESPON-SR Anti-Scale Protective Coating for preventing scaling on machined parts during re-heat treatment.\\n \\nHeat treated and machined parts may sometimes need to be re-heat-treated due to metallurgical reasons. There is minimal to no room for scaling in these situations. Rejections will result from even a tiny amount of scaling. Grinding or shot blasting are also not feasible. Hence, to avoid scaling on parts during re-heat treatment, ESPON-SR protection coating is applied in certain situations. This results in prevention of scaling and prevention of rejections due to scaling. ESPON-SR Anti-Scale Protective Coating can be applied by brushing, spraying or dipping. When coated items are reheated, this coating has no effect on the characteristics, temperature, or heating time. The coating must be manually removed using mild buffing or similar techniques. ESPON-SR is non-flammable and non-hazardous.\\n \\n \\nBenefits of ESPON-SR Anti-Scale Protective Coating:\\n \\n1. Prevents scaling on machined parts during re-heat treatment\\n2. Can be applied by brushing, spraying or dipping\\n3. Light buffing, emery paper brushing, or similar techniques are required to remove the coating. \\n4. Machine parts can be protected with ESPON-SR at temperatures as high as 1050 deg. C during re-heat treatment.

Country of Origin : Made in India

Packaging Size : 10/50 Kgs. Special HDPE Container.

Packaging Type : Special HDPE Container

Usage : Industrial

Grade Standard : Technical Grade

Speciality : Anti-Scale Protective Coating

Brand Name : ESPON

Refractory bricks used in furnace inner walls deteriorate over time due to various factors like thermal shock cracking, impinging effect of flame, corrosive products of combustion like sulphur dioxide  present in furnace oil, build up of carbon deposits in burner blocks and removal by manual scraping of refractory, etc. Owing to refractory lining wear due to above factors, the time and fuel required to reach a certain temperature increases over a period of time. For example: A furnace with new refractory lining may take 3.5 hours to achieve a temperature of 1250 deg. However, after 8 to 10 months, owing to refractory lining wear, the same furnace will take 4 to 4.5 hours to achieve the temperature of 1250 deg. C. Fuel consumption is increased substantially. It eventually leads to furnace maintenance downtime. The refractory lining may need lot of repairs or may need to be changed. ESPON refractory protective coatings manufactured by Steel Plant Specialities LLP can withstand heat up to 1900 deg. C and also resist corrosive gases. Hence, it reflects the heat back into the furnace and prevents thermal shock cracking of refractory lining. Due to this increase in emissivity, furnace retains heat for longer period. It is commonly observed: Rolling mill furnaces that are shut in the evening retain good amount of heat due to ESPON refractory coating. Hence, when furnace is switched on next morning, the required temperature is achieved faster. In some cases, there has been a reduction of almost 1.5 hours in achieving billet re-heating furnace temperature of 1280 deg. C. In the case of sealed quench furnaces, use of ESPON refractory coating leads to increased uniformity of heat throughout the furnace chamber and reduced furnace outer shell temperature. These results confirm that refractory lining is protected and leads to substantial saving of fuel. ESPON coating has proven to increase refractory lining life and reduce fuel consumption.  ESPON-RC3 Refractory Protective Coating for new and old furnace refractory lining ESPON-RC3 is a zircon based refractory coating with special additives and powerful binders that can withstand high temperatures up to 1900 deg. C. and can resist corrosive gases. It must ideally be used on a new refractory lining for best results. However, if used on old or partially worn out refractory lining, care must be taken to repair the lining using ESPON-RC3 powder.  Benefits of ESPON-RC3 Refractory Protective Coating:  1. Protects furnace refractory lining from thermal shocks and cracks 2. Increases emissivity of refractory lining, reflects heat back into furnace 3. Prevents carbon deposits on burner blocks 4. Prevents slag adhesion in acid regeneration plants 5. Reduces fuel consumption 6. Reduces maintenance downtime

Brand Name : ESPON

Speciality : Refractory Protective Coating

Grade Standard : Technical Grade

Usage : Industrial

Packaging Type : Special HDPE Container

Packaging Size : 50kgs. Special HDPE Container.

Country of Origin : Made in India

ESPON-HR Decarburization Control Coating for billets and ingots during hot rolling and hot forging. ESPON-HR is a protective coating that significantly reduces scaling on billets and ingots during the process of heating prior to hot rolling and hot forging. Occasionally, in pusher-type furnaces when the billets are heated, they get stuck to each other at high temperatures. This is also seen during induction heating of billets for hot forging. It has been shown that the issue of billet sticking can be avoided by applying ESPON-HR just to the contact surfaces of two billets. ESPON- HR Decarburisation Control Coating can be applied by dipping, brushing, or spraying. Better surface finish for hot rolled or hot forged components is ensured when ESPON-HR Decarburization Control Coating is used. The temperature or heating time of billets or ingots is unaffected by this coating. When hot rolling or hot forging is done, the coating is removed. ESPON-HR is non- flammable and non-hazardous. Benefits of ESPON-HR Decarburisation Control Coating  1. Significantly less scaling on ingots and billets when they are heated for hot forging        2. Ensures a higher yield3. Assists in preventing forging rejection due to scaling-induced pit marks.4. Stops billet welding or sticking when they are heated in furnaces or induction heaters before hot rolling and hot forging.5. Ensures better surface finish of hot forged or heat treated parts 6. Minimises unproductive and expensive work of scale disposal 7. Minimizes scale deposit damage to the floor and furnace hearth 8. Can be easily applied by brushing, spraying or dipping 9. Ingots or billets can be protected with ESPON-HR at temperatures as high as 1280 deg. °C

Brand Name : ESPON

Speciality : Decarburization Control Coating

Usage : Industrial

Grade Standard : Technical Grade

Packaging Type : Special HDPE Container

Packaging Size : 10/50 Kgs. Special HDPE Container.

Country of Origin : Made in India

ESPON-HR Anti-Scale Protective Coating for billets and ingots during hot rolling and hot forging   ESPON-HR is a protective coating that significantly reduces scaling on billets and ingots during the process of heating prior to hot rolling and hot forging. Occasionally, in pusher- type furnaces when the billets are heated, they get stuck to each other at high temperatures. This is also seen during induction heating of billets for hot forging. It has been shown that the issue of billet sticking can be avoided by applying ESPON-HR just to the contact surfaces of two billets. ESPON-HR Anti-Scale Protective Coating can be applied by dipping, brushing, or spraying. Better surface finish for hot rolled or hot forged components is ensured when ESPON-HR Anti-Scale Protective Coating is used. The temperature or heating time of billets or ingots is unaffected by this coating. When hot rolling or hot forging is done, the coating is removed. ESPON-HR is non-flammable and non-hazardous.   Benefits of ESPON-HR Anti-Scale Protective Coating 1. Significantly less scaling on ingots and billets when they are heated for hot forging          2. Ensures a higher yield 3. Assists in preventing forging rejection due to scaling-induced pit marks. 4. Stops billet welding or sticking when they are heated in furnaces or induction heaters before hot rolling and hot forging. 5. Ensures better surface finish of hot forged or heat treated parts 6. Minimises unproductive and expensive work of scale disposal 7. Minimizes scale deposit damage to the floor and furnace hearth 8. Can be easily applied by brushing, spraying or dipping 9. Ingots or billets can be protected with ESPON-HR at temperatures as high as 1280 deg. C

Country of Origin : Made in India

Packaging Size : 10/50 Kgs. Special HDPE Container.

Packaging Type : Special HDPE Container

Usage : Industrial

Speciality : Anti-Scale Protective Coating

Brand Name : ESPON

Grade Standard : Technical Grade

ESPON-HF Decarburisation Control Coating for billets and ingots during hot rolling and hot forging.   ESPON-HF is a protective coating that significantly controls decarburisation and reduces scaling on billets and ingots during heating prior to hot rolling and hot forging. ESPON-HF Decarburisation Control Coating can be applied by brushing, spraying or dipping. Better surface finish for hot rolled or hot forged components is ensured when ESPON-HF Decarburisation Control Coating is used. The temperature or heating time of billets or ingots is unaffected by this coating. Coating gets removed during hot rolling or hot forging operations. ESPON-HF is non-flammable and non- hazardous.    Benefits of ESPON-HF Decarburisation Control Coating:    1. Regulates decarburisation and ensures that it is at minimum level  2. Significantly reduces scaling on billets and ingots during heating for hot forging or hot rolling  3. Prevents quench cracking  4. Can be applied by brushing, spraying or dipping  5. Prevents forging rejection due to scale pits  6. ESPON-HF can be used to protect billets or ingots at high temperatures up to 1280 deg. °C

Packaging Size : 50 Kgs. Special HDPE Container.

Packaging Type : Special HDPE Container

Usage : Industrial

Grade Standard : Technical Grade

Speciality : Decarburisation Control Coating

Brand Name : ESPON

Physical State : Liquid

ESPON-HF Anti-Scale Protective Coating for billets and ingots during hot rolling and hot forging. ESPON-HF is a protective coating that significantly controls decarburisation and reduces scaling on billets and ingots during heating prior to hot rolling and hot forging. ESPON-HF Anti-Scale Protective Coating can be applied by brushing, spraying or dipping. Better surface finish for hot rolled or hot forged components is ensured when ESPON-HF Anti-Scale Protective Coating is used. The temperature or heating time of billets or ingots is unaffected by this coating. Coating gets removed during hot rolling or hot forging operations. ESPON-HF is non-flammable and non- hazardous.  Benefits of ESPON-HF Anti-Scale Protective Coating:1. Regulates decarburisation and ensures that it is at minimum level2. Significantly reduces scaling on billets and ingots during heating for hot forging or hot rolling3. Prevents quench cracking4. Can be applied by brushing, spraying or dipping5. Prevents forging rejection due to scale pits6. ESPON-HF can be used to protect billets or ingots at high temperatures up to 1280 deg. C

Country of Origin : Made in India

Packaging Size : 50 Kgs. Special HDPE Container.

Packaging Type : Special HDPE Container

Usage : Industrial

Grade Standard : Technical Grade

Speciality : Anti-Scale Protective Coating

Brand Name : ESPON

ESPON-GLF3 is a graphiteless, eco-friendly water-soluble die lubricant, proven useful for small to medium, non-complex parts in hot forging presses and hammers. ESPON-GLF3 is a clean, white lubricant and is completely soluble in water. It does not contain graphite or any particulate matter. ESPON-GLF3 is to be mixed with water in 1:10 up to 1:25 dilution ratio, depending upon forged part complexity, weight and method of die lubrication. This eco-friendly product is preferred by modern forging organisations that wish to have clean, hygienic forge shop floors and clean forging machinery.\\n \\nBenefits of using ESPON-GLF3 graphiteless, eco-friendly, water-soluble forging die lubricant are:\\n\\n Zero pollution\\n No black deposits in forge shop floor and machinery\\n Optimum die life\\n Suitable for hot forging presses and hammers\\n Offers best results when sprayed using DSP2 spray gun and SPS die spray system. Can be used manually in simple forging operations.\\n

Packaging Size : 40kgs/ 220kgs. special HDPE container.

Packaging Type : Special HDPE container

Usage/Application : Industrial

Brand : ESPON

Country of Origin : India

ESPON-GK3 is a graphite-based, water-miscible die lubricant, proven useful for heavy forgings and extrusions in hot forging presses and hammers. ESPON-GK3 is graphite-based and miscible in water. It has proven useful in replacing oil as lubricant in medium to heavy, high complexity forgings in forging presses, hot extrusion and forging hammers. In this lubricant, graphite of very fine particle size is used in order to provide excellent lubricity in complex forgings and extrusions. ESPON-GK3 is to be mixed with water in 1:10 up to 1:30 dilution ratio, depending upon forged part complexity, weight and method of die lubrication. This die lubricant is preferred by press, extrusion and hammer forge shops that are seeking best die life and good surface finish of forged parts.   Benefits of using ESPON-GK3 graphite-based, water-miscible forging die lubricant are: Zero smoke emission as lubricant is water-miscible  Low cost per litre of die lubricant due to high dilution ratio  Optimum die life  Suitable for hot forging presses, hot extrusion processes, upsetters and hot forging hammers  Offers best results when sprayed using DSP2 spray gun and SPS spray system.

Packaging Size : 40kgs/ 220kgs. special HDPE container.

Packaging Type : Special HDPE container

Country of Origin : India

Usage/Application : Paste

ESPON-EM3 is a graphiteless, eco-friendly water-miscible die lubricant, proven useful for heavy forgings and extrusions in hot forging presses and hammers. ESPON-EM3 is a clean, white lubricant and is miscible in water. It does not contain graphite and is a mix of polymers and additives to withstand extreme loads during heavy forging and extrusion. ESPON-EM3 is to be mixed with water in 1:5 up to 1:15 dilution ratio, depending upon forged part complexity, weight and method of die lubrication. This eco-friendly product is preferred by modern forging organisations that wish to have clean, hygienic forge shop floors and clean forging machinery.  Benefits of using ESPON-GLF3 graphiteless, eco-friendly, water-soluble forging die lubricant are: Zero pollutionNo black deposits in forge shop floor and machineryOptimum die lifeSuitable for hot forging presses and hammersOffers best results when sprayed using DSP2 spray gun and SPS die spray system. Can be used manually in simple forging operations. 

Packaging Size : 40kgs. special HDPE container.

Packaging Type : Special HDPE container

Usage/Application : Industrial

Physical State : Liquid

Brand : ESPON

Country of Origin : India

Brand : ESPON

ESPON-DLO is an oil-in-graphite die lubricant, proven useful for medium to heavy, complex parts in hot forging hammers and presses.   ESPON-DLO is oil-based lubricant with graphite. It has proven to achieve ease of forging and increased die life in small to medium complexity forgings in hammers and presses. Graphite used in the lubricant contains particle size that is tested to withstand impact load of forging hammers. Extra pressure additives present in oil provide excellent lubricity and easy flowability.   ESPON-DLO is to be used directly or mixed with hydraulic oil or LDO in 1:3 up to 1:7 dilution ratio, depending upon forged part complexity and weight. This die lubricant is preferred by hammer forge shops that have been using polluting oils as die lubricants and are facing problems of forging sticking and low die life.   Benefits of using ESPON-DLO oil-in-graphite forging die lubricant are:  Ease of forging ejection. No job sticking.  Increased die life compared with most other oil-based die lubricants  Suitable for hot forging hammers and presses  Can be used manually in most forging operations

Packaging Size : 50ltrs. special HDPE container.

Packaging Type : Special Hdpe Container

Usage/Application : Industrial

Physical State : Liquid

Brand : ESPON

Country of Origin : India

ESPON-DFK3 is a graphite-based, water-miscible die lubricant, proven useful for medium complexity parts in hot forging hammers and presses. ESPON-DFK3 is graphite-based and miscible in water. It has proven useful in replacing oil as lubricant in small to medium complexity forgings in hammers and presses. In this lubricant, graphite particle size is maintained to withstand impact load of forging hammers and provide excellent lubricity. ESPON-DFK3 is to be mixed with water in 1:8 up to 1:17 dilution ratio, depending upon forged part complexity, weight and method of die lubrication. This die lubricant is preferred by hammer forge shops that have been using polluting oils as die lubricants.  Benefits of using ESPON-EM3 graphiteless, eco-friendly, water-miscible forging die lubricant are:  Zero smoke emission as lubricant is water-miscible.  Reduced cost of lubrication compared with oil. Increased die life compared with oil-based die lubricant.  Suitable for hot forging hammers and non-complex press forging operations. Offers best results when sprayed using EP88 extra-pressure spray gun and SPS spray system in extrusion applications and complex forgings. Can be used manually in simple forging operations. 

Brand : ESPON

Physical State : Paste

Usage/Application : Industrial

Packaging Type : Special HDPE container

Packaging Size : 50kgs/ 250kgs. special HDPE container.

Country of Origin : India

Brand : ESPON

ESPON-AS Anti-Scale Protective Coating for preventing scaling on forged or cast parts during heat treatment.  ESPON-AS is a protective coating that prevents or reduces scaling on forged and cast parts during heat treatment. This results in reducing the time taken for grinding, shot blasting, acid pickling and helps preventing rejections due to excessive scaling. Excessive shot blasting time and  manual grinding processes are needed to eliminate scaling from complex profiles such as grooves and internal diameter of spindles. To stop scaling and significantly cut down on shot blasting time, ESPON-AS Anti-Scale Protective Coating can be brushed, sprayed, or dipped in these areas. This coating has no impact on heating time or temperature or properties after heat treatment of coated parts. During the process of hot quenching and subsequent shot blasting or machining operations the coating gets removed. ESPON-AS is non-flammable and non-hazardous.  Benefits of ESPON-AS Anti-Scale Protective Coating: 1. Prevents or significantly reduces scaling during the process of heat treatment 2. Minimises unproductive operations like shot blasting/ acid pickling/ grinding by 40% up to 60%3. Can be applied by brushing, spraying or dipping4. Prevents rejection of heat treated parts due to scale pits 5. Coating gets partially removed during quenching and completely during shot blasting or machining operations 6. ESPON-AS protects parts at heat treatment temperatures up to 1100 deg.C

Brand Name : ESPON

Speciality : Anti-Scale Protective Coating

Grade Standard : Technical Grade

Usage : Industrial

Packaging Type : Special HDPE Container

Packaging Size : 10/50 Kgs.

Country of Origin : Made in India

ESPON-ACR3 Protective Coating for heat retention in titanium billets and reducing alpha-case formation. Much caution must be taken to assure that forging is carried out at a precisely controlled temperature while heating titanium, Inconel, and other extremely critical super alloys. Heat is quickly lost from heated billets during titanium forging, which makes forging and any subsequent processing extremely challenging. Titanium billets that lose heat may be rejected because they don't meet the necessary specifications. Furthermore, similar to oxidation and decarburisation in steels, titanium is prone to formation of alpha-case on the surface during heating at high temperatures. This causes rejection of parts during final testing. Hence, after the pieces are created, the alpha case that is formed on titanium needs to be eliminated by grinding. Alpha case removal is a tedious process as hard titanium is not easily machinable. Therefore, titanium needs to be coated with ESPON-ACR3 before heating. As a result, heat is retained in heated titanium billets, allowing for planned forging or other processing. The use of ESPON-ACR3 protective coating significantly lowers the production of alpha cases on titanium. ESPON-ACR3 protective coating can be applied by brushing, spraying or dipping. This coating has no effect on the characteristics, heating time or temperature after heating of coated parts. ESPON-ACR3 is non-flammable and non-hazardous. Benefits of ESPON-ACR3 Protective Coating on Titanium:1. Maintains heat in heated titanium billets2. Considerably reduces formation of alpha case on heated titanium parts3. Enhances yield. 4. Conserves expensive titanium material from loss due to alpha case formation5. ESPON-ACR3 can be used to protect titanium at heating temperatures up to 1260 deg °C.

Country of Origin : Made in India

Packaging Size : 10/50 Kgs. Special HDPE Container.

Packaging Type : Special HDPE Container

Grade Standard : Technical Grade

Speciality : Anti-Scale Protective Coating

Brand Name : ESPON

Usage : Industrial Use

Number Of Flower : Protective Coating

Brand Name : Espon

Feature : Lithium Based Extreme Pressure Grease

Application : Industrial

Packaging Type : Special HDPE Container

Packaging Size : 18 Kgs. Capacity Special Hdpe Containers Or 180 Kgs. Capacity Sturdy Metallic Drums.

Country of Origin : India

Brand Name : Espon

Feature : Lithium Based Extreme Pressure Grease

Application : Industrial

Packaging Type : Special Hdpe Container

Packaging Size : 18 Kgs. Capacity Special HDPE Containers Or 180 Kgs. Capacity Sturdy Metallic Drums.