UNIVERSAL ENGINEERING SYSTEMS Mulund West, Mumbai, Maharashtra

We offer a wide range of alkyd resin plant, long oil alkyd resin plant etc that is used mainly in the manufacturing of the enamel paints. In our range, we can offer long oil, medium & short oil. The capacities of these plants vary from 1 Ton to 20 ton, batch on solid base. We also have the facility to offer multipurpose oil alkyd resin plant and long oil alkyd resin plant where in the plant can run on solvent process or by fusion process. The heating unit will be high temperature thermic heater.

Emulsion is the core element of any water based paint. All paints are combinations of pigments (colorant) emulsions and water. Along with three ingredients – several additives are used in small quantities. The additives perform several key functions. The additives are generally wetting agents, helping in dispersion, anti settling agent, body agent, flow and leveling additives, driers, gloss improvers and many others.   Whenever we manufacture emulsion we are involved in a long process of 9 to 10 hrs where a DM / DI (Deminerlised) water about 50% and remaining raw material Vinyl – acetate monomer about 35 to 40 % and other chemicals such as catalyst, initiators, surfactants, wetting agent are added. The reaction temperature is about 75 to 80°. As this process is exothermic a small initial heating will helps in enhancing reaction and completion of process, in intermediate sample testing and the controlling the temperature within desired limit is essential to get excellent product.  Raw Materials Emulsifier Monomer Catalyst Activators Acids Additives Man Power Requirement Up to 5000 kgs batch plant you require one supervisor, one operator and three work men.

Emulsion is the core element of any water based paint. All paints are combinations of pigments (colorant) emulsions and water. Along with three ingredients – several additives are used in small quantities. The additives perform several key functions. The additives are generally wetting agents, helping in dispersion, anti settling agent, body agent, flow and leveling additives, driers, gloss improvers and many others. Whenever we manufacture emulsion we are involved in a long process of 9 to 10 hrs where a DM DI (Deminerlised) water about 50% and remaining raw material Vinyl – acetate monomer about 35 to 40 % and other chemicals such as catalyst, initiators, surfactants, wetting agent are added. The reaction temperature is about 75 to 80°. As this process is exothermic a small initial heating will helps in enhancing reaction and completion of process, in intermediate sample testing and the controlling the temperature within desired limit is essential to get excellent product.

The major operations involved in the manufacture of polyester resin are esterfication and blending – which are carried in their respective kettles. The most common raw materials used are polypropylene glycol, melic anhydride and styrene monomer. In addition small quantities of inhibitors and other additives are required for the process.   The process involved is poly condensation reaction and blending the polyester resin with the monomer. Due to the sensitivity of polyester resin to contamination; in the course of condensation reaction and during subsequent handling the material of construction must be carefully selected.   The esterfication reactor is changed through a manhole with required amount of glycol and the solid anhydride. The mass is heated up to 200°C under agitation and inert gas N2 is slowly applied. The partial condenser condenses the glycol but process the water to the total condenser. The esterification is continued until a predetermined acid value 10 to 15 is reached. After achieving the predetermined viscosity the heating is stopped and the batch is dropped in to the blending kettle. In the blending kettle the batch is cooled to 100 – 102°. Styrene is pumped in the blender and viscosity is adjusted until the batch attains room temperature. The batch is then pumped through filter in to the storage tanks.

We manufacture cost-effective, safe and reliable Phenol Formaldehyde Resin Plant for high quality industrial use. Available in various technical specifications, these are highly demanded by our client’s spread worldwide. We also offer customized specifications for our clients benefit. Our industrial formaldehyde resin plant includes phenol formaldehyde resin plant and power basin resin plant. 

We manufacture cost-effective, safe and reliable melamine formaldehyde resin plant and urea formaldehyde resin plant for high quality industrial use. Available in various technical specifications, these melamine formaldehyde resin plant and urea formaldehyde resin plant are highly demanded by our client’s spread worldwide. We also offer customized specifications for our clients benefit.

We manufacture cost-effective, safe and reliable melamine formaldehyde resin plant and urea formaldehyde resin plant for high quality industrial use. Available in various technical specifications, these melamine formaldehyde resin plant and urea formaldehyde resin plant are highly demanded by our client’s spread worldwide. We also offer customized specifications for our clients benefit.

Epoxy Resins are thermosetting viseious liquids or brittle solids of which most widely used are those delivered from the condansation reaction between epichlorohydrin and bisphenol. However other polyots such as aliphatic glycols and novolac resins can be used in place of bisphenol.Epoxy resin are supplid as either liquid or solids depending on the resin type and en duse applications. They are converted to thermoset state by any of the numerous compounds referred to as curing agent.The conversion is accomplished at room temperature or at elevated temperature. Further modifications is possible by using diluents, plasticizers, filters and other additives. Epoxy resins are soluble in ketone, esters and other alcoholes. The major application of epoxy resins are in the field of adhesives, surface coatings, lamination nad casting.Raw materials - mainly epichlorohydrin and bisphenol.  

We are engaged in manufacturing and exporting Chlorinated and Silicon Resin plants (multipurpose resin plant) for our clients spread worldwide. These are available in various technical specifications and are appreciated worldwide for its unique features such as high durability, corrosion resistance and optimum utility.In our range, we offer pilot plant, micron size filter, silicone resin, chlorinated resin, silicone resin plant and chlorinated resin plant.

We offer a wide range of alkyd resin plant, long oil alkyd resin plant etc that is used mainly in the manufacturing of the enamel paints. In our range, we can offer long oil, medium & short oil. The capacities of these plants vary from 1 Ton to 20 ton, batch on solid base. We also have the facility to offer multipurpose oil alkyd resin plant and long oil alkyd resin plant where in the plant can run on solvent process or by fusion process. The heating unit will be high temperature thermic heater. The finished product of alkyd is double than the solid base 50% solution. If the plant is 5 ton capacity; the finished product will be : 7.5 ton to 10 ton depending on % solid base. Raw Materials are used   Pthalic anhydride Penta Oil / DCO (dehydrated cast oil; sunflower or soya oil) Rosin Litherage / lithium hydroxide Turpentine

We offer a wide range of alkyd resin plant, long oil alkyd resin plant etc that is used mainly in the manufacturing of the enamel paints. In our range, we can offer long oil, medium & short oil. The capacities of these plants vary from 1 Ton to 20 ton, batch on solid base. We also have the facility to offer multipurpose oil alkyd resin plant and long oil alkyd resin plant where in the plant can run on solvent process or by fusion process. The heating unit will be high temperature thermic heater. The finished product of alkyd is double than the solid base 50% solution. If the plant is 5 ton capacity; the finished product will be :