Granulator Dealers

The SAAN granulators are extremely quick and efficient mixers of powder. Dry mixing is the first step of the process. After the products are mixed by means of our unique, bottom drive rotating tool (impeller), a binder is introduced into the product. The binder can be added in dry form or sprayed in as part of a binding solution. Spraying occurs though one or more spray nozzles and is quickly dispersed into the product by mixing action of the main mixing tool (impeller) and the chopper blade. The chopper blade, which is positioned in the highest circumferential area of the product acids in de-lumping. Once all of the solution is in the granulator, the impeller and chopper work together during the wet massing phase to produce dense granules of uniform particle size. The system quickly forms granules that are then easily and automatically discharged from a port in the bowl’s side. The wet granules are generally milled as they come out of the granulator. The granules then need to be dried in SAAN Fluid Bed Dryer machine. Back      

Product specifications The euro aluminum alloy frame obtains light weight, high strength, excellent corrosion resistance and long service life Nord variable frequency motor and reduction box ensure accurate rotate speed of the screw and uniform granule size High strength aluminum alloy granulator equipped with alloy tool steel cutter Silicone material pressure roll Via the visualized windows the whole granulating process can be observed Stopping automatically when the door opens

Pressure granulation most often uses ring granulators. To ensure a proper course of pressure in granulation process, it is important that material is forced through holes which are set in a particular matrix. An adjustable cage consisting of set of holes is arranged in the crushing chamber. Bevcon ring granulators crush the material by the combination of impact and rolling compression. Product size is determined by the openings incorporated in the cage.The cage is so adjusted by changing the clearance between the cage and the path of grinding. Bevcon granulators are also provided with a tramp iron pockets (most of the times provided with magnets) to remove the un crushed foreign materials.

  PCI SERIES GRANULATORS are designed and built to provide dependable operation, maximum capacity, minimum maintenance and above all years and years of continuous service.   The machines are built to handle a large volume of accumulated materials They all feature multiple blades which assures fastest cutting of even the toughest materials. PCI GRANULATORS have proven themselves the workhorse of plastic industry.   In addition to all types of plastics, PCI GRANULATORS handles “paper pulp, rubber, cork, roots, hard fibre, leather, asbestos” and practically any material which require reduction to a controlled particle size PCI GRANULATORS carries a guarantee for a period of one year for any defect aroused out of faulty or defective workmanship. Spares are available with us. BLADES (the Heart of Granulators) are made of Alloy steel, Heat treated Ground & RADIALLY MOUNTED on heavy-duty rotor for longest life possible.   Heavy duty BALL-ROLLER BEARINGS are provided HOUSED AWAY from cutting chamber and are sealed from BOTH THE SIDES to keep dust away for continuous trouble free operations.   PCI SERIES GRANULATORS are design to granulat automobile panel including two wheeler plastic part like Seat base, Bumper, Desk Board etc.   Ask for prices and demonstration trial. Motors are mounted such that heat built up is minimized, maintenance is easier and adjustment of belt tension is quicker. Long lasting knives. Special type of rotor designed for different type of materials . Screen of different mesh for any desired particle size.

High Shear Mixer Granulator-HSMG / Rapid Mixer Granulator - RMG High Performance Mixing and Wet Granulation Process Technic Application & Process : The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries. High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application. The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required. Salient Features : High speed mixing & granulating Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. Automated maxing and granulating process in single bowl. High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. Unique design with four arm mixing impeller with blade angle to pushing product radically outward. Chopper blade designed to cuts lumps and make granules. Dual speed mixing impeller for mixing and intensify chopper for granulating. Flush fitting discharge plug is electro pneumatically operated. Air pursing for seal for both shafts. Optional Features : PLC Controls with HMI touch screen, Inline Milling at discharge, Variable speed drive for main impeller and chopper. Product bowl Jacketing for heating/ cooling and vacuumized mixing process. Binder adding by spraying system with peristaltic pump. Material charging by bin loader with IBC. Flame proof motor and electrical.   Safety Features : Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Air pressure switch installed to ensure pressure is in limit. Limit switch installed at discharge to ensure product container underneath of discharge. Overload relay Protection and Emergency stop button

Rapid Mixer Granulator (High Shear Mixer) available from 25 Ltrs. (10 Kg. to 300 Kg. (600 Ltrs.) for the mixing of Raw Material, Powder with additional of Binding & also we can spray liquid also in running mixing products. 

STANDARD MODEL, HOPPER CAPACITY 34 LTRS. THE BODY OF THE MACHINE IS "L" SHAPED STRUCTURE SCREEN AREA 12.6" x 14.5" DRUM SIZE 5.4" DIA x 14.4" LENGTH OUTPUT 30 TO 200 Kgshr (APP. FOR DAMP. MATERIALS) 200 TO 500 Kgshr (APP FOR DRY MATERIALS) OUTPUT DEPENDS ON THE CHARACTERISTIC OF PARTICLE PRODUCT AND THE REDUCTIONS REQUIRED IN SIZE. POWER SUPPLY - 2HP, 1440 RPM 440 VOLTS 3 PHASE 50 CYCLES A.C. NET WEIGHT 250 Kgs. APPROX GROSS WEIGH 400 Kgs APPROX OVERALL DIMENSION - 32" x 18" x 49" (H) COMPACT & STURDY UNIT CGMP MODEL WITH DOCUMENTATION (IQ, DQ, PQ, OQ) - AS OPTION