Hydrocyclone Dealers

A Hydro cyclone separates sand and other solid matter from water with very little head loss and 90% or better efficiency. There is no head loss build up and no clogging when the solids are separated. Hydro cyclones are easy to operate and maintain, and have no moving parts or screens. Versatility in system configurations and ease of installation are some of its great advantages. A Hydro cyclone uses a tangential injection flow process, enhancing the centrifugal forces and moving solid particles outwards. The dispersed particles move downward in a spiral path into an underflow chamber (sedimentation tank) while clean liquid moves upwards to the centre of the spiral, towards the top outlet. A specially designed rubber insert protects the neck of the Hydro cyclone from erosion and increases separation efficiency. The Sedimentation Tank can be drained automatically with an automatic flushing kit (an electric valve, controller and small command filter). Automatic flushing will not interfere with the proper functioning of the Hydro cyclone. The Hydro cyclone has a 100 micron protective coating of extra durable polyester applied electrostatically and oven cured on a zinc-phosphate layer for maximal anti-corrosion protection.

THE Hydrocyclone is a hydraulic classification device. The feed suspension enters the feed chamber through the tangential feed adapter. As the feed stream spirals down to the cone from the cylindrical feed chamber ,oversized material is thrown to the walls of the cone by centrifugal force and discharges from the cone through the adjustable rubber apex value.The main body of liquid containing the fines spirals back up the center of the cone and exits through a vortex finder.As the overflow steam leaves the upper end of the vortex finder it discharges to an overflow pipeelbow. Apex valves may be of the tubular or disc depending on separation criteria. Depending on the critical dimensions of the machine size analysis of the feed, viscosity of the feed and feed inlet pressure, it is possible to make separations in the range 40 to 120 microns; with feed concentrations from 2% to 25% by Weight. Hydrocyclones are available with Replaceable rubber liners at wearing areas like Apex & Feed; this makes it extremely easy to replace the liners within few hours of down time and thus our Hydrocyclones are largely deployed in abrasive & wear prone slurry applications like Sand Washing, Rock Phosphate beneficiation etc. Hydrocyclones are available to tackle flow rates from as low as 150 LPM to Highest volumetric flows of 5500 LPM as per the clients requirement.

Hydrocyclone has been extensively used for closed circuit grinding and classification system , thickening, desliming, dewatering , tailings filling, damming, recovery processes in ferrous, nonferrous metal and nonmetal mine industries, and is deeply popular with customers due to high classification efficiency, simple structure, large throughput, and small occupied area.     Hydrocyclone has been extensively used for closed circuit grinding and classification system , thickening, desliming, dewatering , tailings filling, damming, recovery processes in ferrous, nonferrous metal and nonmetal mine industries, and is deeply popular with customers due to high classification efficiency, simple structure, large throughput, and small occupied area.   Features Simple structure and there is no moving parts High capacity and high classifying efficient Easy to disassembly and easy to maintain Low investment cost and taking little space Application Hydrocyclone has wide application in metal ore and nonmetal ore processing plants, such as plants of iron ore dressing industry, manganese ore beneficiation industry, coal industry, environmental power, alumina industry and some other mining industries.

Features   Simple structure and there is no moving parts High capacity and high classifying efficient Easy to disassembly and easy to maintain Low investment cost and taking little space Description   Hydrocyclone has been extensively used for closed circuit grinding and classification system , thickening, desliming, dewatering , tailings filling, damming, recovery processes in ferrous, nonferrous metal and nonmetal mine industries, and is deeply popular with customers due to high classification efficiency, simple structure, large throughput, and small occupied area. Application   Hydrocyclone has wide application in metal ore and nonmetal ore processing plants, such as plants of iron ore dressing industry, manganese ore beneficiation industry, coal industry, environmental power, alumina industry and some other mining industries.

The Hydrocyclone based Bagacillo Separator is installed for MJ degritting and crush remival after DSM screen and before weighment for obvious advantages of low cost, high return on investments. Our latest design is very effiecient, economical and designed for capacities 1850 TCD to 10,000 TCD Plants, with complete construction in SS 304/SS 316. Our sophisticated engineering ensures longer life, leak proof operation seasons after season and Nil maintenance by virtue of no moving parts and guaranteed removal of grit and bagacillo from screen juice. PROCESS ADVANTAGES: a) Guaranteed removal of fine grit Bagacillo 10,000 kgs / 100 TCH / Day.b) Bagacillo content in juice not exceeding 1.5 - 2gm / litre.c) Increased efficiency of clarification / JH / Evaporator, hence permitting higher through put.d) Improved recovery of sugar due to less mud volume.e) Less load on Rotary Filter due to reduction in mud volume.f) Less steam consumption due to better heat transfer as less scaling in tubes.g) Less consumption of SO2, lime, viscosity reducer and other chemicals due to less bagacillo in MJ thereby eliminating colouring salts during Juice Boiling.h) Improved Crystallisation in Pans and reduced choking in Centrifuges.   ECONOMIC BENEFITS: 1) Production of sparkling white sugar, additional revenues due to higher selling price.2) Extra revenues of Rs. 5000/- pe day (3000 TCD) on sales of Bagasse, saved from mud.3) Lower production cost due to savings of chemical, steam and less mechanical damages of pumps impellers / screens and less maintenance of machines and equipments.4) Higher sugar production due to sugar saved in press mud.5) Quick payout of full investment in 50 to 60 days of crushing on account of 1 to 4.

They are also called as Centrifugal separators. These filters are very simple and efficient for filtering or separating sand particles or silt from irrigation water. The spiral motion of the water when it enters the Hydrocyclone creates a contrifugal force, which pulls down thc heavy particles. The bottom tank of tho conical filter will collect the separated particles. Hydrocyclone are available in capacities of 10, 20,3A oncl 50 m3h. The pressure drop required by cyclones for separation of sand particles and silt are very low.

Hydrocyclone has been extensively used for closed circuit grinding and classification system , thickening, desliming, dewatering , tailings filling, damming, recovery processes in ferrous, nonferrous metal and nonmetal mine industries, and is deeply popular with customers due to high classification efficiency, simple structure, large throughput, and small occupied area.   Pretreatment: Using the hydraulic hammer to crush the big stone into smaller one, and arrange the worker to cut through the long reinforcement to prevent damaging the belt conveyor. Simple structure and there is no moving parts High capacity and high classifying efficient Easy to disassembly and easy to maintain Low investment cost and taking little space

We manufacture and supply various sizes of drip irrigation hydrocyclones. Price negotiable depending upon number of quantity( bulk order) and mode of payment. For sample product and more details contact Email : pcklic123@gmail.com

MBE’s hydrocyclones have found a wide field of application in field of mineral processing plants and other processing plants around the world. These hydrocyclones are suited for varied application like desliming, degritting, thickening, et al. MBE design include hydrocyclone from 160mm diameter to 500mm diameters with volumetric feed rate ranging from 40m3/hr to 160 m3/hr. Depending upon application these hydrocyclones can be lined with different materials like ceramic, Ni- hard etc.Different diameter spigots are also available for these cyclones. Depending upon the product size requirement, the underflow and overflow nozzles are selected to achieve the perfect product sizes in combination with the feed pressure to the inlet of the Cyclone. The MBECMTI Hydrocyclones are provided with 3 different sizes of underflow nozzles alongwith he machine to the Client for them to achieve the desired results. These hydrocyclones are being used extensively for size separation and thickening of fine coal slurry.

Avail from us highly effectual Hydrocyclones. Our Hydrocyclones are an outcome of the sophisticated technology and high-grade components that we put in for their manufacturing. Assuring reliable performance and high durability, our Hydrocyclones stand ahead amongst the rest in the market. Owing to such factors, the Hydrocyclones are highly demanded in the agricultural industry. Available Sizes 2 & 3 inch

Features Hydrocyclone Hydrocyclone the coarse or the dense particles get to the periphery of rotary current because of the centrifugal force and turns into riffling through the spigot; because of the smaller centrifugal force, the fine particles will be in the middle of the rotary current, move up along with flow, and finally become overflow discharged from overflow pipe. hydrocyclone is a kind of new high effective hydrocyclone with adjustable feeding inlet and dust-setting nozzle.

Technical features and advantages Simple structure and there is no moving parts High capacity and high classifying efficient Easy to disassembly and easy to maintain Low investment cost and taking little space

We are engaged in offering a wide assortment of Polyurethane Hydrocyclone. These high grade Polyurethane Hydrocyclone are fabricated from finest grade metals procured from reliable vendors. Thus, our high grade Polyurethane Hydrocyclone works efficiently with very less power consumption. We offer this Polyurethane Hydrocyclone at industry competitive price range.

FEATURES Simple structure and there is no moving parts High capacity and high classifying efficient Easy to disassembly and easy to maintain Low investment cost and taking little space