Thermocast Refractories GIDC, Porbandar, Gujarat

We are offering thermocoat-primer-grit &top-coat. Thermocoat coating system is a zirconia rich coating system which is extremely resistant to abrasions, alkalis, sulphur, slag etc. It can be easily applied on any refractory surface with brush to enhance the life of the refractory lining. Zirconia mineral has the excellent non-wetting and anti-corrosive property with resistance to most of the chemical attacks. The coating hardens within a few hours and does not require any curing or heat treatment making it more user-friendly. mix quantity that can be used within 30 minutes. Never try to remix once the material sets.

We are offering thermocoat coating system. thermocoat coating system is a zirconia rich coating system which is extremely resistant to abrasions, alkalis, sulphur, slag etc. It can be easily applied on any refractory surface with brush to enhance the life of the refractory lining. Zirconia mineral has the excellent non-wetting and anti-corrosive property with resistance to most of the chemical attacks. The coating hardens within a few hours and does not require any curing or heat treatment making it more user-friendly. mix quantity that can be used within 30 minutes. Never try to remix once the material sets. product specifications to enhance life of new & eroded refractory working surface i.e. Bricks & castable. as solid coating protector against corrosion, erosion, abrasion, alkali, slag, sulphur & thermal / mechanical spalling. the only coating which can be applied over ceramic fiber, calcium silicate blocks, insulating bricks and low alumina bricks to make them extremely abrasive resistant. as a cost effective coating protector against sand blasting effects of coal fuel, fuel gases and high velocity fine material or gases. cement plants: new or eroded areas where very high erosion or abrasion is foreseen areas such as burner pipes, cooler side walls, inlet slope, bends, t.a. Duct, cooler hoods and working linings for insitu rebuilding of spelled bricks & worn-out castables. to avoid sulphur build-ups as coating is non-wetting. steel plants: for patch repairing of eroded refractory linings of burner pipes, hot metal ladles, steel ladles, vad ladles, ladle lips and blast furnaces at hatch covers top to stop leakage, blow pipe as a special coating to protect & fill cracks. coke-oven plants: for coating of new & repairing of eroded refractory linings of coke-oven batteries, sidewalls, inner dome, sliding gates, top charging covers, gases sealing of refractory linings. Best coating protector against sand blasting effects of coal fuel, fuel and high velocity fine material. thermal power plants: for coating of new & repairing of eroded refractory at thermo couple point to stop leakage, coating of nozzles, throat, burners and hot face walls. Best coating protector against sand blasting effects of coal fuel, fuel gases and high velocity fine material. as a sealant, abrasive resistant coating, relining, filling cracks/pitting of all types of refractory bricks / castables. in ceramic plants on kiln-car tops, or over insulating bricks. highly versatile, highly cost effective refractory coating system. fastest setting – thennest & anchorless coating. unique advantages: 01 high alumina-zirconia’s rich thermocoat coating system. 02 abrasion resistance of 4 mm coating is equivalent to 25 mm brick. 03 it is highly abrasive, alkali, slag & sulphur resistant. 04 it protects against corrosions, erosions & thermal spellings. 05 it seals cracks, joints, & fissures giving complete protection. 06 it does not require anchoring. 07 it is very simple in application, needing just buckets & brush. 08 it does not require any curing as it is air & heat cured system. 09 when applied over old jobs it saves cost of material, labor & down time. packing details: coating powder in hdpe / plastic bags and chemical liquid in plastic can / drum.

We are offering thermocast ultra bond, chemically bonded castable. chemically bonded castable with bindex liquid thermocast ultra-bond castable is chemically bonded castable refractory which has high strength at all temperatures. as this castable is chemically bonded, it comes along with bindex liquid. The ratio of concrete to bindex is 5:1 i.e., 20kgs of bindex liquid to be added to 100 kgs of thermocast ultra-bond concrete. The castable will set within 5-7 hourse at room temperature. unique advantages: 01 wear resistant is excellent. 02 thermal shock resistant better than most conventional castable. 03 no curing. 04 hot & cold patchable castable.

We are offering thermocast ultra-bond chemically bonded castable with bindex liquid  special hot & cold plaster patchable castable .

We are offering thermocast-normal-spl-super refractory castable . Thermo cast-normal – spl & super are scientifically designed ready mixed castable made from thermo cast refractories’s thermo bond, a medium purity calcium, aluminate binder and selected refractory grog. These refractory castable are hydraulic setting and can be in-situ cast or molded to any shape and also mixed for gunning of frunace lining. we manufacture three standard grades namely thermocast normal, thermocast special & thermocast super. There castables comes in packing of 50 kgs, bags with polythene liners. The standard castable is well gradd up to 5mm size and are packed dry for sithe mixing with recommended quantity of water, water content for rodding or vibrating should be 12% to 15% by weight of the castable to obtain workable consistency.

TSP range of free flow fast set castable are totally cement free giving enhanced life & low overall refractory cost. TSP can be cost effectively used in areas where high abrasion, high thermal shocks & chemical attacks are expected. TSP is supplied with Bindex liquid as it is Chemically bindex liquid. The ratio of concrete to Bindex liquid is 10:1 i.e. 10% of Bindex liquid added to the weight of the castable. Due to free flow in nature it requires least vibrations. The castable does not need any curing or initial heat-up & it sets hard normally within 10-12 Hrs time at 35’C.

We are offering thermo super power . tsp range of free flow / fast set castable are totally cement free giving enhanced life & low overall refractory cost. Tsp can be cost effectively used in areas where high abrasion, high thermal shocks & chemical attacks are expected. Tsp is supplied with bindex liquid as it is chemically bindex liquid. The ratio of concrete to bindex liquid is 10:1 i.e. 10% of bindex liquid added to the weight of the castable. Due to free flow in nature it requires least vibrations. The castable does not need any curing or initial heat-up & it sets hard normally within 10-12 hrs time at 35’c. use alkali free tools & machines or else tsp will flash set. Anti-wetting & anti-coating grade available on specific requirement. For faster setting & higher strength add least amount of bindex liquid. cement plants : tsp can be cost effectively used in burner pipe, out-let tip casting, in-let sectors, suspension pre-heaters, ducts, cyclones / bends of complex shapes, exhaust gas ducts, cooler areas. steel plants : ladle safety linings, top & bottom rings, sprout lip, re-heating / annealing furnaces. coke ovens : roofs, sidewalls, floors door plugs & repairs thereof. Tsp lasts longer due to high thermal shock resistance & less coke & carbon penetration. glass tank & frit furnaces : silica based tsp can be used effectively for roof, doghouse, & rotary frit furnaces because of their superior thermal stability & better adhesive strength for repairs. blast furnace cast house : tsp can be cost effectively used in troughs, iron / slag runner, & repairs thereof, due to ease of application, quicker dry-out & heating along with superior thermal shock resistance, oxidation resistance & adhesion property. foundry applications : cupola well, iron well, slag runner, strirrer beams, ladles & melt zone. This refractory lining protects the shell & reduces coke consumption by 10-15%. re-heat furnaces : pusher – type, walking beam & rotary hearth furnaces. Tsp enhances life by three times of sub-hearth & roof. Heated steel slabs, bars, billets come out less defective due to gauging, since the reaction of the mill scales with the refractory is minimal. rotary & shaft kilns : tsp-90 is used for lining high temp. Shaft kilns, where the temp. May reach around 1600’c & tsp-80 is used in special rotary kilns where the temp. Is about 1350’c. aluminium furnaces : tsp of various compositions is used for lining metal contact areas, belly-band & upper sidewalls for aluminum melting, holding & casting furnaces. However, metal contact areas are doped with non-wetting agents to prevent aluminum metal penetration. unique advantages 01 tsp is three times more abrasive resistant with better refractoriness compared to 70% bricks or lcc due to absence of cao, feo and mgo. 02 tsp has best thermal shock resistance due to strong mullite formation at elevated temperatures. 03 tsp has excellent cohesive adhesive strength with all bricks / castables / steel. 04 tsp requires least vibrations as it is self flow. 05 tsp is unaffected by rapid heat-up as it does not have to release any chemically combined water at elevated temperature, as in lcc. 06 tsp retains four times higher strength (cmor) than lcc. 07 tsp give better chemical resistant due to pure chemical bonding & inert aggregates. 08 tsp is stable throughout the temperature range due to better thermal stability. 09 tsp increases strength with increasing temperature, a unique property.

Brand Name : TSP - 90

TLCC-Range of Thermo Low Cement castables is Psuedo – Thixotropic hence flows under vibrations. Use of Micro-sized particles replaces water, promoting better particle bonding giving high strength at all temperatures.

We are offering thermo low cement castable. tlcc – range of thermo low cement castable is psuedo – thixotropic hence flows under vibrations. Use of micro-sized particles replaces water, promoting better particle bonding gibing high strength at all temperatures. unique advantages 01 high hot strength at all temperatures with no zone of weakness. 02 low porosity with uniform pore size distribution. 03 excellent wear resistant. 04 superior thermal shock resistant. 05 high reheat strength. 06 increasing strength with rising temperature.

Brand Name : TLCC 45 - 90

We are offering super castable. conventional-castables: thermocast normal – spl. & super are scientifically designed ready mixed castable made from thermocast refractories’s thermo bond, a medium purity calcium aluminate binder and selected refractory grog. These refractory castable are hydraulic setting and can be in-situ cast or molded to any shape and also mixed for gunning of furnace lining. we manufacture three standard grades namely thermocast normal, thermocast special & thermocast super. There castables comes in packing of 50kgs, bags with polythene liners. The standard castable is well graded up to 5mm size and are packed dry for site mixing with recommended quantity of water. Water content for rodding or vibrating should be 12% to 15% by weight of the castable to obtain workable consistency.

We are offering refractory mortar. Thermocast-50 mortar is a highly refractory mortar,capable to withstand temperatures up to 1650 ’c and is marketed in powder from packed in hdpe bags. It also possesses air-setting properties. Thermocast-50 mortar is manufactured from finely ground plastic refractory clays blended with very special high alumina refractory material and special chemicals and it contains at least 45% alumina. a part from good heat resisting property ,it also has good bonding strength. On heat application during firing. Thermocast-50 mortar coalesces with the brick surfaces in the joints and becomes very firm.

We are offering refractory anchors. ss refractory anchors are manufactured from good grades of steel and have find applications in various industries. Some of the industries are cement, ceramic, steel, thermal, petrochemical, power and many more. The stainless steel refractory anchors offered by us are available in assortment of shapes and sizes but usually they are in the shape of y, u and v. In addition to this, we provide availability of refractory anchors in unlike specifications as per the preferences of global clients. We are tagged as one of the most illustrious industrial refractory anchors suppliers from india.

We are offering plastic castable. plastic castable is a two part acid proof monolithic concrete that protects floors, tanks, stacks, chimneys etc from corrosive acids & its fumes. It resists sulphuric, hydrochloric, nitric & most other acids of ph 0 to 7. Concrete & bindex liquid can easily be mixed at site. It can be gunned, layed, or casted very easily at site. It is non – exothermic with chemical setting hence the concrete can be put to service within 6-8 hours after laying, however, where time permits air drying upto 24 hours is preferred. The usual thickness ranges form 1 to 4 inches depending upon service conditions.

We are offering pan mixture. you can avail from us superb quality pan mixture machine. The pan mixture offered by us is utilized in variety of industries for varied industrial applications. Manufactured from good grades of raw materials, pan mixture machine is widely recommended by our customers located all over the globe. Known for its features such as high performance and excellent precision, pan mixture machine can be obtained at the competitive prices of the industry. Additionally, we offer safe delivery of machine within stipulated time frame. We are counted as one of the foremost heavy duty pan mixture manufacturers in india.

we are offering Mortar. Thermocast mortar-50 is a highly refractory mortar, capable to withstand temperatures up to 1650’c and is marketed in powder from packed in hdpe bags. It also possesses air-setting properties. Thermocast mortar-50 is manufactured from finely ground plastic refractory clays blended with very special high alumina refractory material and special chemicals and it contains at least 45% alumina. a part from good heat resisting property, it also has good bonding strength. On heat application during firing. Thermocast mortar-50 coalesces with the brick surfaces in the joints and becomes very firm.

We are offering insulating castables. Thermocast-7-9-11-13-15 insulating castables are specifically manufactured to conserve & insulate heat. These castables are stronge enough to be used at hot face and are very effective to be used as backup insulating refractory also. These castables are manufactured with combination of various high quality materials to give the best service life.

We are offering insulating castable. insulating castables:. thermocast-7-9-11-13-15 insulating castables are specifically manufactured to conserve & insulate heat. These castables are strong enough to be used at hot face and are very effective to be used as backup insulating refractory also. These castables are manufactured with combination of various high quality materials to give the best service life.

We are offering exfoliated vermiculite. 100% natural insulation applications : must for quality construction of bungalows & apartments, office buildings, multiplexes & malls, hotels & hospitals, academic institutes, include friction brake lining, high temperature insulation, loft insulation, animal feeds, horticulture and factory buildings etc. over deck insulation with thermocast exfoliated vermiculite. thermocast exfoliated vermiculite is 100% natural, non – fibrous, light weight material, widely used for thermal insulation, acoustic treatment & for fire resistance, thermocast exfoliated vermiculite consists of accordion like granules, containing microscopic layers, which gives optimum insulation properties, resulting in an overall temperature differentiation of about 8-10 deg.c within the building. Thermocast exfoliated vermiculite is to be mixed with cement in 6:1 ratio by volume and requisite water. a 50-300mm thickness of the thermocast exfoliated vermiculite mixture is recommended, depending upon the required results. The thermocast exfoliated vermiculite layer shall be further covered with tile / bbc / china mosaic etc. a maximum upto 30mm layer is recommended in a 4:1:1 ratio for side walls. “thermocast exfoliated vermiculite” can be used for as loose fill in cavity wall / false ceiling. It gives best result for such application. this is the architect’s natural choice for green – energy efficient building such as bungalows, apartment, office and all types buildings etc.

We are offering conventional castables. Thermo blaze – a - k - c are scientifically designed ready mixed castable made from thermo cast refractories’s hi- bond, a high purity calcium, aluminate binder and selected hard bunt dense refractory grog. These refractory castable are hydraulic setting and can be in-situ cast or molded to any shape and also mixed for gunning of frunace lining. we manufacture three standard grades namely thermo blaze – a, thermo blaze – k & thermo blaze – c. There castables comes in packing of 50 kgs, bags with polythene liners. The standard castable is well gradd up to 5mm size and are packed dry for sithe mixing with recommended quantity of water, water content for rodding or vibrating should be 12% to 15% by weight of the castable to obtain workable consistency.

We are offering coil coat material. coil coat material is a high alumina base coating material which is extremely resistant to abrasions, alkalis, sulphur, slag etc. It can be easily applied on any refractory surface with brush to enhance the life of the refractory lining. Alumina mineral has the excellent non-wetting and anti-corrosive property with resistance to most of the chemical attacks. The coil coat hardens within a few hours and does not require any curing or heat treatment making it more user-friendly. unique advantages: 01 high alumina base coil coat material. 02 coil coat material is hot & cold patchable use. 03 abrasion resistance of 4 mm coating is equivalent to 25 mm brick. 04 it is highly abrasive, alkali, slag & sulphur resistant. 05 it protects against corrosions, erosions & thermal spellings. 06 it seals cracks, joints, & fissures giving complete protection. 07 it does not require anchoring. 08 it is very simple in application, needing just buckets & brush. 09 it does not require any curing as it is air & heat cured system. 10 when applied over old jobs it saves cost of material, labor & down time.

We are offering refractory mortar. Thermocast fire cement is a high temperature, high alumina, air-setting plasticized refractory cement, provided to you either in cement powder and bindex liquid in separate from or air tight packed ready to use paste from and is basically intended for laying fire bricks, high alumina bricks, or patching and many other repair works of the furnace lining. Technical specifications description units thermo fire cement service temp. ‘c 1300 refractoriness ‘c 1350 dry density kgm3 1400 linear chang % @1400’c 3-hrs. +1.0 alumina % 35 - 40 ferric % 2 - 3 grain size mm 0-0.5 sintering temp. ‘c 600 initial setting hrs. 3 final setting hrs. 6 - 8 mixing ratio kgs mix 50 kgs cement in 25 kgs bindex liquid note : above are average test data subject to reasonable variations. traditional fire-bricks have its limitations with size, shape, weight, strength, thermal shock, chemical & wear resistance. Hence any size bricks & special shapes are pioneered for enhanced life. Technical specifications description units tlcc 45-90 tlcc-zm tsp - 90 service temp. ‘c 1500-1750 1600 1650 dry density kgm3 2200-2900 2900 2900 linear chang % @1400’c 3-hrs. + 1.0 + 0.20 + 0.80 alumina % 45-90 60 85-90 ferric % 1-2 1-2 1-2 app. Porosity %

We are considered as one of the most preeminent round ceramic rope exporters from india. We bring forth finest quality ceramic fiber rope that has found number of applications industries. Ceramic rope possesses the thermal conductivity ranging from 0.13~0.16(6000c)0.17~0.2(1000m0c) and temperature resistance of 6500c. The ceramic tile rope \ available with us cab be obtained in different quantities and packing in accordance to the requirements of customers. Last but not the least we provide easy accessibility at cost effective prices.

We are offering ceramic fiber board. ceramic fiber board is made from refractory fibers and binders, which have low organic content, the mixture is vaccum processed into boards that keep good mechanical strength after heating. Today, we stand among the prominent ceramic fiber board manufacturers and exporters in india.