CLEAN ENERGY SYSTEMS Gultekdi, Pune, Maharashtra

These are through-feed, inline multi-station washers that have an internal component lift-and-carry mechanism that enables fully automatic operation, high productivity and high-quality special purpose cleaning Walking-beam-type washer for final cleaning of cylinder head Layout with five to fifteen stations depending on cleaning requirements Ability to integrate high-pressure deburring, vacuum drying and injection flood Component rotation at individual cleaning stations for enhanced cleaning results Manual / gantry or other type of automatic loading   Washing: high pressure deburr and cleaning; injection flood wash; seal and flush; spray wash (single-stage or multi-stage washing with superclean liquid in the final stage) Drying: vacuum drying; compressed airblow; ambient / hot airblow; component rotation   Part Types: cylinder block; cylinder head; transmission housings; crankshafts; other machined parts with intricate geometries Cleaning Application: Targeted final cleaning of critical areas such as oil or fuel galleries and water jackets after machining Intermediate cleaning to meet input condition requirements of downstream process Output Cleanliness: suitable for meeting most stringent cleanliness norms Throughput: high (minimum 52s)   High productivity Superior cleaning results Supports fully unmanned operation

These are cost-effective and versatile washers with a front-load batch-type concept that is suitable for any type of cleaning application Multi-chamber trolley in-out washer with auto-parts-transfer system   Single- or twin-chamber configuration to support additional processes such as high-pressure deburr and injection flood washing Cleaning of small parts loaded in baskets or individual parts on fixtures Part rotation along horizontal axis inside the chamber for enhanced washing/drying or online part rotation on exit conveyor for drying (optional) Online vacuum drying on exit conveyor (optional) Manual load/unload or semi-/fully-automatic operation   Washing: high pressure deburr and cleaning; injection flood wash; seal and flush; spray wash (single-stage or multi-stage washing with superclean liquid in the final stage) Drying: vacuum drying; compressed airblow; ambient / hot airblow; component rotation   Part Types: all types of machined components as well as plastic bins Cleaning Application: Targeted final cleaning of critical areas such as oil or fuel galleries and water jackets after machining Targeted intermediate cleaning to meet input condition requirements of downstream process General cleaning prior to assembly Output Cleanliness: suitable for meeting general as well as most stringent cleanliness norms Throughput: medium, but can be enhanced with multi-chamber configuration (min 60 seconds)   Versatile and cost-effective system Integrates any required process, including high-pressure deburring, injection flood wash and vacuum Gantry integration

This is a compact washer in which parts are rotated around the vertical axis for quick and effective cleaning Washer with turntable for two-wheeler cylinder head   Front-loading configuration with common load/unload station Cleaning of batch of small parts loaded on pallets or individual parts on fixtures Manual loading or fully automatic operation   Washing: spray wash Drying: compressed airblow; ambient / hotairblow   Part Types: major field of application is two-wheeler powertrain components, but also suitable for larger machined components and plastic bins Cleaning Application: intermediate or final cleaning Output Cleanliness: suitable for medium to high cleanliness norms depending on part geometry Throughput: medium to high (minimum 45s)   Low cost and high productivity Supports cleaning of wide variety of components

These are compact washers that employ conventional or servo-controlled mechanisms for indexing the part through multiple cleaning stations     Five-station rotary indexing washer with cycle time of 38 seconds   3/4/5-station layout depending on cleaning requirements Part rotation for enhanced cleaning results Servo-manipulated or conventionally-driven wash and dry manifolds Manual / gantry or other type of automatic loading Washing: high pressure deburr and cleaning; seal and flush; spray wash (single-stage or multi-stage washing) Drying: compressed airblow; ambient / hot airblow; component rotation   Part Types: cylinder block; cylinder head; transmission housings; crankshafts; camshafts; pulleys; gears; compressor parts Cleaning Application: Targeted final cleaning of critical areas such as oil or fuel galleries and water jackets after machining Targeted intermediate cleaning to meet input condition requirements of downstream process General cleaning prior to assembly Output Cleanliness: suitable for meeting general as well as most stringent cleanliness norms Throughput: high (minimum 30seconds)   High throughput Small machine footprint High-quality cleaning results

These are modular systems with one or more robots integrated with the washer. The robots are used for either component manipulation or maneuvering the cleaning tool. These systems are extremely flexible in terms of the cleaning processes that can be performed with the robot's assistance as well as the part variety that can be handled by the washer.     Robotic washer for 6-cylinder block with high pressure deburring, spray wash and vacuum drying Part or cleaning tool manipulation by the robot Single- or twin-robot configuration Single- or multiple-station layout with online conveyor Robot payload range 5-500kg   Washing: high pressure deburr and cleaning; injection flood wash; seal and flush; spray wash (single-stage or multi-stage washing with superclean liquid in the final stage) Drying: vacuum drying; compressed airblow; ambient / hot airblow; component rotation   Part Types: cylinder block; cylinder head; transmission housings; crankshafts; other machined parts with intricate geometries Cleaning Application: Targeted final cleaning of critical areas such as oil or fuel galleries and water jackets after machining Intermediate cleaning to meet input condition requirements of downstream process Output Cleanliness: suitable for meeting most stringent cleanliness norms Throughput: medium to high(minimum 58 seconds); enhanced throughput is achieved with multi-station layout   Extreme process flexibility High quality cleaning results and machine reliability Possible to accommodate large part variety Ease of maintenance Lower energy consumption

In this washer, the parts are typically placed on pallets or trays on a conveyor which passes through a cleaning tunnel with spray wash and airblow nozzles Twin-track conveyorised washer   Type of conveyor – slat, chain, roller, etc. – selected depending on cleaning application and part geometry Through-feed inline configuration or closed-loop palletized systems to aid online assembly operations Stop-and-go operation to facilitate targeted cleaning Manual loading or fully automatic operation   Washing: spray wash (single-stage or multi-stage washing with superclean liquid in the final stage); passivation Drying: compressed airblow; ambient / hot airblow   Part Types: all types of machined components, pipes and plastic bins Cleaning Application: general-purpose intermediate or final cleaning; dust and oil removal and drying of pre-cleaned components prior to assembly Output Cleanliness: general surface cleaning, Throughput: high (minimum 30s per batch)   Low cost and high productivity Supports cleaning of wide variety of components High reliability and extended life